Alignment tool with automatic buckle mounting function

Abstract

The utility model provides an alignment tool with an automatic buckle installing function, and belongs to the technical field of automobile part machining. Comprising a main frame, a height adjusting mechanism and a protection mechanism, an alignment knife board mechanism capable of moving up and down is installed on the inner side of the main frame, the protection mechanism comprises a protection baffle, and the protection baffle is fixedly installed on the side of the lower portion of a mould and used for protecting workers. The height adjusting mechanism comprises a front baffle fixedly installed at the bottom end of the main frame, and an electric lifting column is installed on the upper surface of the front baffle. A protective baffle is installed outside a push-up buckle device of the alignment knife board mechanism, so that the situation that fingers of an operator are pinched due to misoperation of an air cylinder is avoided, the safety of the operator is effectively protected, an electric lifting column is installed at the bottom of a bearing plate, and the safety of the operator is improved through lifting of the telescopic end of the electric lifting column. And the position of the alignment knife board mechanism can be controlled, so that the operation requirements of workers with different heights are met.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to an alignment tool with an automatic buckle installation function. Background Art

[0002] With the rapid development of the automobile industry, in order to meet the ever-changing market and personalized needs, reduce costs and improve production efficiency, automobile manufacturers have made great progress in introducing new equipment and new methods such as machining centers, industrial robots, rapid prototyping equipment, automatic welding, and nano-machining. Alignment technology has long been widely used in foreign automobile production lines, but the current level of alignment research in China is still far behind that of foreign countries. We must increase our efforts to research and develop alignment tooling to promote the further development of alignment technology in the domestic automobile manufacturing industry.

[0003] The common alignment tools currently available on the market are often simple and too open, making it easy for operators to touch dangerous areas and cause injury accidents. The tools also have poor adjustability and cannot be adjusted in height, which makes it impossible to meet the operational needs of operators of different heights. Therefore, an alignment tool with an automatic buckle installation function is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides an alignment tool with an automatic buckle installation function that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a line alignment tool with an automatic buckle installation function, comprising a main frame, and an alignment knife plate mechanism that can move up and down is installed at the inner side of the main frame;

[0007] A protection mechanism, the protection mechanism comprising:

[0008] A protective baffle, which is fixedly installed on the lower side of the mold to protect the staff;

[0009] A height adjustment mechanism, the height adjustment mechanism comprising:

[0010] The front baffle is fixedly mounted at the bottom end of the main frame, and an electric lifting column is mounted on the upper surface of the front baffle.

[0011] In a preferred solution, one end of the electric lifting column is fixedly mounted on the upper surface of the front baffle, a receiving plate is mounted on the telescopic end of the electric lifting column, and the alignment blade mechanism is mounted on the receiving plate.

[0012] In a preferred solution, a stabilizing processing mechanism is installed on the receiving plate, and the stabilizing processing mechanism includes a linear slide rail, a positioning sleeve and a limit block.

[0013] In a preferred solution, the linear slide is fixedly mounted on the receiving plate, and a positioning sleeve is installed on one side of the linear slide for limiting the alignment knife plate mechanism, and a limiting block is installed outside one end of the linear slide.

[0014] In a preferred solution, the alignment knife plate mechanism includes a mold, a fetal membrane, a photoelectric sensor and a clamping claw, and the alignment knife plate mechanism is slidably mounted on a linear slide rail.

[0015] The tire is installed above the fetal membrane, and a photoelectric sensor is stably installed on one side of the fetal membrane to detect whether the assembly parts are fully installed. A clamp is also installed below the photoelectric sensor, and a push-clip device is installed on one side of the clamp. The protective baffle is arranged on the outside of the push-clip device.

[0016] An upper baffle is fixedly installed on the top of the main frame, and fluorescent lamps and indicator lights are fixedly installed on the inner side of the main frame, and a socket is also fixedly installed on the main frame. A wire trough is provided on the inner side of the main frame, and an air source processor is fixedly installed on the bottom end of the main frame and inside the front baffle, and casters are installed at the bottom of the front baffle.

[0017] A fan is fixedly installed at the top position of the main frame for dissipating heat from the alignment knife plate mechanism, and a tank chain and a solenoid valve are installed outside the alignment knife plate mechanism. A start button is fixedly installed at the bottom of the connecting plate for starting the processing of the alignment knife plate mechanism.

[0018] A side baffle is fixedly installed on the outer side surface of the bottom end of the main frame, and an electric box is fixedly installed inside the bottom end of the main frame.

[0019] The utility model provides an alignment tool with an automatic buckle installation function, and its beneficial effects include:

[0020] By installing a protective baffle on the outside of the push-clip device on the alignment knife plate mechanism, the operator's fingers will not be pinched due to malfunction of the cylinder, effectively protecting the safety of the staff, and an electric lifting column is installed at the bottom of the docking plate. The position of the alignment knife plate mechanism can be controlled by raising and lowering the telescopic end of the electric lifting column to meet the operation needs of staff of different heights. By installing a linear slide rail on the docking plate, the linear slide rail is slidably connected to the alignment knife plate mechanism, and a positioning sleeve is installed at one end of the linear slide rail, so that the alignment knife plate mechanism can be controlled to move stably, and after moving to the required position, the alignment knife plate mechanism can be controlled to be used stably to meet the needs of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the rear side structure of the solid column frame of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the alignment blade mechanism of the utility model;

[0025] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0026] In the figure: 1. Main frame; 2. Fluorescent lamp; 3. Indicator light; 111. Protective mechanism; 4. Socket; 5. Teeth; 6. Start button; 7. Electric lifting column; 8. Front baffle; 9. Air source processor; 10. Upper baffle; 11. Fan; 12. Wire trough; 13. Tank chain; 14. Solenoid valve; 15. Side baffle; 16. Electric box; 17. Caster; 18. Alignment knife plate mechanism; 19. Positioning sleeve; 20. Limit block; 21. Linear slide; 22. Teeth membrane; 23. Photoelectric sensor; 24. Gripper; 25. Push buckle; 26. Protective baffle; 27. Adapter plate; 222. Height adjustment mechanism; 333. Stabilizing processing mechanism. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example

[0029] Reference Figure 1-Figure 4The utility model provides a technical solution: a line alignment tool with an automatic buckle installation function, comprising a main frame 1, a height adjustment mechanism 222 and a protective mechanism 111, and an alignment knife plate mechanism 18 that can move up and down is installed at the inner side of the main frame 1, the protective mechanism 111 includes a protective baffle 26, and the protective baffle 26 is fixedly installed at the lower side of the mold 5 for protecting the staff, the height adjustment mechanism 222 includes a front baffle 8, the front baffle 8 is fixedly installed at the bottom end of the main frame 1, and an electric lifting column 7 is installed on the upper surface of the front baffle 8.

[0030] In a preferred embodiment, one end of the electric lifting column 7 is fixedly mounted on the upper surface of the front baffle 8, the telescopic end of the electric lifting column 7 is installed with a receiving plate 27, and the alignment knife plate mechanism 18 is installed on the receiving plate 27. In order to control the stable use of the electric lifting column 7, this device installs one end of the electric lifting column 7 on the main frame 1, and the main frame 1 is integrated with the front baffle 8 and the side baffle 15 so as to stably install the electric lifting column 7, and stably connect the telescopic end of the electric lifting column 7 to the alignment knife plate mechanism 18, thereby controlling the position adjustment of the alignment knife plate mechanism 18 to meet the needs of use.

[0031] In a preferred embodiment, a stabilizing processing mechanism 333 is installed on the receiving plate 27. The stabilizing processing mechanism 333 includes a linear slide rail 21, a positioning sleeve 19 and a limit block 20. The linear slide rail 21 is fixedly installed on the receiving plate 27, and a positioning sleeve 19 is installed on one side of the linear slide rail 21 for limiting the alignment knife plate mechanism 18, and a limit block 20 is installed on the outside of one end of the linear slide rail 21. In order to ensure that the alignment knife plate mechanism 18 can move stably, a linear slide rail 21 is installed on the receiving plate 27, and the alignment knife plate mechanism 18 moves on the linear slide rail 21, thereby controlling the stable movement of the alignment knife plate mechanism 18, and a positioning sleeve 19 is provided. A pin is inserted into the moved alignment knife plate mechanism 18 to position the alignment knife plate mechanism 18, so that stable processing can be achieved.

[0032] The alignment knife plate mechanism 18 includes a mold 5, a fetal membrane 22, a photoelectric sensor 23 and a clamp 24. The alignment knife plate mechanism 18 is slidably installed on a linear slide rail 21. The mold 5 is installed above the fetal membrane 22, and a photoelectric sensor 23 is stably installed on one side of the fetal membrane 22 for detecting whether the assembly parts are fully installed. A clamp 24 is also installed below the photoelectric sensor 23, and a push-clip device 25 is installed on one side of the clamp 24. The protective baffle 26 is arranged on the outside of the push-clip device 25.

[0033] In actual use, the operator first installs the buckle on the buckle pusher 25, then places the product on the fetal membrane 22, and finally assembles the remaining parts to be assembled on the product. At this time, the photoelectric sensor 23 will detect whether the assembly parts are fully installed. If all are installed, all lights on the indicator light 3 will light up green. Then the operator presses the start button 6, the clamping claw 24 clamps the product, and the buckle pusher 25 pushes the buckle to be inserted into the product. At the same time, the pin inserted into the positioning sleeve 19 is released. Under the guidance of the linear slide rail 21, the operator pulls the alignment knife plate mechanism 18 to the working position and manually performs the alignment operation.

[0034] An upper baffle 10 is fixedly installed on the top of the main frame 1, and a fluorescent lamp 2 and an indicator light 3 are fixedly installed on the inner side of the main frame 1, and a socket 4 is also fixedly installed on the main frame 1. A wire trough 12 is provided on the inner side of the main frame 1, an air source processor 9 is fixedly installed at the bottom end of the main frame 1 and inside the front baffle 8, and a caster 17 is installed at the bottom of the front baffle 8. A fan 11 is fixedly installed at the top position inside the main frame 1 for dissipating heat to the alignment knife plate mechanism 18, and a tank chain 13 and a solenoid valve 14 are installed outside the alignment knife plate mechanism 18. A start button 6 is fixedly installed at the bottom of the receiving plate 27 for starting the processing of the alignment knife plate mechanism 18. A side baffle 15 is fixedly installed on the outer side surface of the bottom end of the main frame 1, and an electrical box 16 is fixedly installed inside the bottom end of the main frame 1. While processing the product, this device also has some auxiliary equipment, such as a fluorescent lamp 2 and a fan 11, for lighting and for dissipating heat to the alignment knife plate mechanism 18 to ensure the processing quality of the product.

[0035] Specifically, the working process or working principle of a line alignment tool with an automatic buckle installation function is as follows: the common line alignment tools on the market are often made in a relatively simple manner and are too open, so operators can easily touch dangerous areas and cause injury accidents; the tooling has poor adjustability and the height cannot be adjusted, which makes it impossible to meet the operating needs of operators of different heights. Therefore, this device is designed to solve this problem.

[0036] This device can protect the staff and prevent the operators from touching the dangerous area and causing injury accidents. At the same time, the position of the alignment knife plate mechanism 18 can be adjusted according to the height of operators to meet the operation requirements. The specific operation is to connect the external power supply, the operator first installs the buckle on the buckle pusher 25, and then places the product on the fetal membrane 22, and finally assembles the remaining parts to be assembled on the product. At this time, the photoelectric sensor 23 will detect whether the assembly parts are fully installed. If all are installed, all the lights of the indicator light 3 will light up green.

[0037] Then the operator presses the start button 6, the clamping claw 24 clamps the product, and the buckle pusher 25 pushes the buckle to be inserted into the product, and at the same time releases the pin inserted into the positioning sleeve 19. Under the guidance of the linear slide rail 21, the operator pulls the alignment knife plate mechanism 18 to the working position and manually performs the alignment operation. After the alignment operation is completed, the operator will pull the alignment knife plate mechanism 18 back to its original position, and an alignment cycle ends.

[0038] In order to facilitate operation, a cylinder is also provided in this device. During the entire operation, since a protective baffle 26 is installed around the push-clip device 25, the operator's fingers will not be pinched due to malfunction of the cylinder. Since the pin on the alignment knife plate mechanism 18 will be inserted into the positioning sleeve 19 when in the working position and the original position, this can prevent the alignment knife plate mechanism 18 from shaking and increase the stability of the mechanism.

[0039] In addition, a limit block 20 is installed at one end of the linear slide rail 21 to prevent the alignment knife plate mechanism 18 from slipping off the linear slide rail 21 and causing harmful accidents, and the electric lifting column 7 on the inner side of the main frame 1 can adjust the height of the mold 5, so as to meet the operating needs of operators of various heights and meet the use.

Claims

1. A line tool with automatic buckle installation function, characterized in that: It comprises a main frame (1), and a line-aligning blade mechanism (18) which can move up and down is installed on the inner side of the main frame (1); A protection mechanism (111), the protection mechanism (111) comprising: A protective baffle (26) is fixedly mounted on a lower side of the mold (5) to protect workers; A height adjustment mechanism (222), the height adjustment mechanism (222) comprising: A front baffle (8) is fixedly mounted at the bottom end of the main frame (1), and an electric lifting column (7) is mounted on the upper surface of the front baffle (8).

2. The alignment tool with automatic buckle installation function according to claim 1 is characterized in that: One end of the electric lifting column (7) is fixedly mounted on the upper surface of the front baffle (8); a receiving plate (27) is mounted on the telescopic end of the electric lifting column (7); and the alignment blade mechanism (18) is mounted on the receiving plate (27).

3. The alignment tool with automatic buckle installation function according to claim 2 is characterized in that: A stabilizing processing mechanism (333) is installed on the receiving plate (27), and the stabilizing processing mechanism (333) includes a linear slide rail (21), a positioning sleeve (19) and a limit block (20).

4. The alignment tool with automatic buckle installation function according to claim 3 is characterized in that: The linear slide rail (21) is fixedly mounted on the receiving plate (27), and a positioning sleeve (19) is mounted on one side of the linear slide rail (21) for limiting the alignment blade mechanism (18), and a limiting block (20) is mounted on the outside of one end of the linear slide rail (21).

5. The alignment tool with automatic buckle installation function according to claim 4 is characterized in that: The alignment knife plate mechanism (18) comprises a mold (5), a fetal membrane (22), a photoelectric sensor (23) and a clamping claw (24); the alignment knife plate mechanism (18) is slidably mounted on a linear slide rail (21).

6. The alignment tool with automatic buckle installation function according to claim 5, characterized in that: The mold (5) is installed above the fetal membrane (22), and a photoelectric sensor (23) is stably installed at one side of the fetal membrane (22) for detecting whether the assembly parts are fully installed. A clamping claw (24) is also installed below the photoelectric sensor (23), and a push-clip device (25) is installed at one side of the clamping claw (24). The protective baffle (26) is arranged outside the push-clip device (25).

7. The alignment tool with automatic buckle installation function according to claim 6, characterized in that: An upper baffle (10) is fixedly installed on the top of the main frame (1), and a fluorescent lamp (2) and an indicator light (3) are fixedly installed on the inner side of the main frame (1), and a socket (4) is also fixedly installed on the main frame (1). A wire trough (12) is provided on the inner side of the main frame (1), an air source processor (9) is fixedly installed on the bottom end of the main frame (1) and inside the front baffle (8), and casters (17) are installed on the bottom of the front baffle (8).

8. The alignment tool with automatic buckle installation function according to claim 7, characterized in that: A fan (11) is fixedly installed at the top position inside the main frame (1) for dissipating heat from the alignment knife plate mechanism (18), and a tank chain (13) and a solenoid valve (14) are installed outside the alignment knife plate mechanism (18). A start button (6) is fixedly installed at the bottom of the receiving plate (27) for starting the processing of the alignment knife plate mechanism (18).

9. The alignment tool with automatic buckle installation function according to claim 8, characterized in that: A side baffle (15) is fixedly mounted on the outer side surface of the bottom end of the main frame (1), and an electric box (16) is fixedly mounted inside the bottom end of the main frame (1).

Images