Gel marble dripping forming device with lifting adjusting structure
By designing an adjustable gel marble drip forming device, the problem that existing devices are difficult to adapt to raw material performance and process changes is solved, and efficient molding and quality consistency of gel marbles are achieved.
Patent Information
- Application Number
- CN202422016028.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The injection chamber of the existing gel marble molding device adopts a fixed installation structure, making it difficult to adjust in real time according to changes in raw material performance and molding process, affecting the quality consistency of the finished gel marble products.
A gel marble drip forming device including a load assembly assembly component, an adapter positioning component, a power drive and a support mating component and a drip guide assembly is designed. Through the cooperation of the power drive and a transfer positioning component, the lifting and lowering adjustment of the support mating component and a drip guide assembly are realized, adapting to the production needs of gel marbles of different sizes and shapes, and condense into the shape of a ball in the reverse phase suspension medium.
It improves the delivery efficiency and drip accuracy of gel raw materials, reduces resistance and residue during drip, and improves the molding quality and consistency of gel marbles.
Smart Images

Figure CN223186783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to polymer gel production equipment, in particular to a gel marble drop forming device with a lifting structure. Background Art
[0002] Patent document CN209051003U discloses a hydrogel forming device, which includes a hollow outer cylinder and a push rod, the rear end of the push rod is provided with a push handle, and the front end is provided with a piston that fits tightly with the inner wall of the outer cylinder. The piston is slidably arranged in the inner cavity of the outer cylinder, and the piston and the inner cavity of the outer cylinder form an injection cavity for placing raw materials. The front end of the outer cylinder is provided with a mouth mold connected to the injection cavity. It is suitable for the molding and preparation of various types of hydrogels, and can prepare hydrogels with different macroscopic morphologies. It is convenient to demould without causing damage to the gel sample. It is easy to operate and can achieve semi-continuous preparation. The device is simple and easy to clean and maintain. The raw material price is low, the processing difficulty is low, and the manufacturing cost of the device is low. However, the injection cavity of this molding device adopts a fixed installation structure, so that the distance between it and the reversed suspension medium remains fixed, which makes it difficult to make real-time adjustments according to the performance changes of the raw materials and the changes in the molding process, affecting the quality consistency of the finished gel marbles. Therefore, it is necessary to optimize its structure to overcome the above-mentioned defects. Utility Model Content
[0003] The purpose of the utility model is to provide a gel marble drop forming device with a lifting structure to improve the forming quality.
[0004] The technical solution adopted by the present invention to solve its technical problems is:
[0005] A gel marble drop forming device with a lifting structure, comprising:
[0006] A load-bearing assembly component is mounted on the frame via a detachable connection structure and has an assembly space therein;
[0007] A transfer positioning assembly is mounted on the load-bearing assembly through a sliding structure and can be raised and lowered on the load-bearing assembly;
[0008] A power-driven rotating assembly is mounted on the load-bearing assembly and cooperates with the transfer positioning assembly to drive the transfer positioning assembly to perform lifting and adjusting actions;
[0009] A support and adapter assembly is mounted on the transfer positioning assembly and can be raised and lowered together with the transfer positioning assembly, and has an adapter space inside;
[0010] The dripping guide assembly is installed on the support and matching assembly and can be raised and lowered together with the support and matching assembly. It is connected to the gel raw material supply equipment and corresponds to the position of the reverse suspension medium. The gel raw material supply equipment transports the gel raw material into the reverse suspension medium through the dripping guide mechanism, so that the gel raw material condenses into a spherical shape in the reverse suspension medium.
[0011] Specifically, the load-bearing assembly components include:
[0012] The load-bearing vertical plate is made of profiles and arranged vertically;
[0013] A pair of bearing blocks are provided, each bearing block is fixed to the back of the bearing vertical plate by connecting bolts and protrudes to the rear of the bearing vertical plate. A clamping notch is opened in the bearing block, and the bearing block can be installed on the frame through the clamping notch and locked and fixed by a locking bolt;
[0014] A pair of assembly end plates are provided, each assembly end plate is arranged in the transverse direction and fixed to the upper and lower ends of the bearing vertical plate by connecting bolts, and an assembly space is enclosed between the assembly end plates and the bearing vertical plate.
[0015] The transfer positioning components include:
[0016] The transfer seat frame is formed by bending a plate and is located between the assembly end plates, with its front end protruding toward the front of the supporting vertical plate and its rear end extending toward both sides of the supporting vertical plate;
[0017] A pair of transfer guide rails are provided, each of which is arranged vertically and connected to both sides of the supporting vertical plate. The rear end of the transfer seat is installed on the transfer guide rails through a slider and can slide along the transfer guide rails;
[0018] The positioning end block is fixed to the front of the transfer seat frame by connecting bolts and protrudes toward the front of the transfer seat frame. A positioning hoop opening is opened in the positioning end block, and the support and matching assembly is installed in the positioning hoop opening.
[0019] The power drive assembly includes:
[0020] The drive screw is located between the transfer frame and the supporting vertical plate and is arranged vertically. Its two ends are respectively installed in the assembly end plates through bearings and can rotate between the assembly end plates. The transfer frame cooperates with the drive screw through the transmission nut. When the drive screw rotates, it can drive the transfer frame to move along the transfer guide rail;
[0021] The driving motor is installed on the assembly end plate, and its power output shaft is engaged with the driving screw, and the driving motor drives the driving screw to rotate.
[0022] The support assembly includes:
[0023] A supporting crossbar is arranged in the transverse direction, with its inner end passing through the positioning hoop and connected and fixed to the positioning end block by a locking bolt, and its outer end extending outward from the positioning end block;
[0024] The supporting carrier plate is arranged in the transverse direction and fixedly connected to the outer end of the supporting cross bar. A group of matching through openings are opened inside the supporting carrier plate, and the drip guide assembly is installed in the matching through openings.
[0025] The drip guide assembly includes:
[0026] A guide end tube is provided in a group, each guide end tube is respectively embedded in the matching opening and locked in place by a locking nut;
[0027] Inlet needle tubes, which are provided in a group, are installed on the top of the guide end tube and are connected to the gel raw material supply equipment through the inlet pipeline;
[0028] A group of dripping needle tubes are provided. Each dripping needle tube is installed at the bottom of the guide end tube and is connected to the inlet needle tube through the guide end tube. The end thereof extends below the guide end tube. The gel raw material can be transported to the dripping needle tube through the inlet needle tube and the guide end tube, and drips into the reverse suspension medium.
[0029] In one embodiment of the present invention, an arc chamfered surface is provided at the end of the dripping needle tube. The arc chamfered surface extends obliquely downward from the inner wall of the dripping needle tube, so that the gel material can be smoothly separated from the end of the dripping needle tube.
[0030] The advantages of the present invention are:
[0031] The drop forming device can accurately control the lifting and lowering positions of the support matching assembly and the drop guide assembly through the cooperation of the power drive assembly and the adapter positioning assembly, so that the device can adapt to the production needs of gel marbles of different sizes and shapes, thereby improving the flexibility and adaptability of production. The design of the drop guide assembly enables the gel raw material to be smoothly transported from the inlet needle tube through the guide end tube to the drop needle tube, and finally drip into the reverse suspension medium to condense into a spherical shape, which can improve the transportation efficiency of the gel raw material and the accuracy of dripping, thereby improving production efficiency. The arc chamfered surface design at the end of the drop needle tube allows the gel raw material to be more smoothly separated from the end of the drop needle tube, reducing resistance and residue during the dripping process, and further improving the molding quality and consistency of the gel marbles. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is one of the structural diagrams of the gel marble drop forming device with a lifting structure proposed by the present invention;
[0033] Figure 2This is the second structural diagram of the forming device. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents selected embodiments of the present invention. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0035] like Figure 1 、 Figure 2 As shown, the gel marble dripping forming device with a lifting structure proposed by the utility model includes a bearing assembly component, a transfer positioning component, a power-driven rotating component, a support matching component and a dripping guide component. The bearing assembly component is installed on the frame through a detachable connecting structure, and has an assembly space inside. The transfer positioning component is installed on the bearing assembly component through a sliding structure, and can perform lifting and adjusting actions on the bearing assembly component. The power-driven rotating component is installed on the bearing assembly component and cooperates with the transfer positioning component. The power-driven rotating component drives the transfer positioning component to perform lifting and adjusting actions. The support matching component is installed on the transfer positioning component and can perform lifting and adjusting actions together with the transfer positioning component. It has a matching space inside. The dripping guide component is installed on the support matching component and can perform lifting and adjusting actions together with the support matching component. It is connected with the gel raw material supply equipment and corresponds to the position of the reverse suspension medium. The gel raw material supply equipment transports the gel raw material into the reverse suspension medium through the dripping guide crime, so that it condenses into a spherical shape in the reverse suspension medium.
[0036] In this embodiment, the bearing assembly component includes a bearing vertical plate 110, a bearing support block 120 and an assembly end plate 130. The bearing vertical plate is made of profiles and arranged vertically. A pair of bearing support blocks are provided, and each bearing support block is fixed to the back of the bearing vertical plate by connecting bolts and protrudes to the rear of the bearing vertical plate. A clamping notch 121 is opened in the bearing support block, which can be installed on the frame through the clamping notch and locked and fixed by locking bolts. A pair of assembly end plates are provided, and each assembly end plate is arranged horizontally and fixed to the upper and lower ends of the bearing vertical plate by connecting bolts, forming an assembly space between the assembly end plate and the bearing vertical plate.
[0037] The transfer positioning assembly includes a transfer frame 210, a transfer guide rail 220 and a positioning end block 230. The transfer frame is formed by bending a plate and is located between the assembly end plates. Its front end protrudes toward the front of the supporting vertical plate, and its rear end extends to both sides of the supporting vertical plate. A pair of transfer guide rails are provided, each of which is arranged vertically and connected to both sides of the supporting vertical plate. The rear end of the transfer frame is installed on the transfer guide rail through a slider and can slide along the transfer guide rail. The positioning end block is fixed to the front of the transfer frame by connecting bolts and protrudes toward the front of the transfer frame. A positioning hoop opening 231 is provided in the positioning end block, and the support matching assembly is installed in the positioning hoop opening.
[0038] The power drive assembly includes a drive screw 310 and a drive motor 320. The drive screw is located between the adapter frame and the supporting vertical plate and is arranged vertically. Its two ends are respectively installed in the assembly end plates through bearings and can rotate between the assembly end plates. The adapter frame cooperates with the drive screw through a transmission nut. When the drive screw rotates, it can drive the adapter frame to move along the adapter guide rail. The drive motor is installed on the assembly end plate, and its power output shaft is engaged with the drive screw, which is driven by the drive motor to rotate.
[0039] The support matching assembly includes a support cross bar 410 and a support carrier plate 420. The support cross bar is arranged horizontally, and its inner end passes through the positioning hoop and is connected and fixed to the positioning end block with a locking bolt. Its outer end extends to the outside of the positioning end block. The support carrier plate is arranged horizontally and fixedly engaged with the outer end of the support cross bar. A group of matching openings 421 are opened inside it, and the drip guide assembly is installed in the matching openings.
[0040] The dripping guide assembly includes a guide end tube 510, an inlet needle tube 520 and a dripping needle tube 530. There is a group of guide end tubes, each of which is embedded in the matching port and locked in place by a locking nut. There is a group of inlet needle tubes, each of which is installed on the top of the guide end tube and is connected to the gel raw material supply equipment through the inlet pipeline. There is a group of dripping needle tubes, each of which is installed at the bottom of the guide end tube and is connected to the inlet needle tube through the guide end tube, and its terminal end extends below the guide end tube. The gel raw material can be transported to the dripping needle tube through the inlet needle tube and the guide end tube, and drips into the reverse suspension medium.
[0041] In this embodiment, an arc chamfered surface is provided at the end of the dripping needle tube. The arc chamfered surface extends obliquely downward from the inner wall of the dripping needle tube, so that the gel material can be smoothly separated from the end of the dripping needle tube.
[0042] In the description of the present utility model, it should be noted that when terms such as "upper", "lower", "inner", "outer", "left", and "right" indicate an orientation or positional relationship, they should be understood as being based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, when terms such as "first" and "second" appear, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, terms such as "installation", "setting", and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two elements. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
Claims
1. A gel marble drop forming device with a lifting structure, characterized in that: include: A load-bearing assembly component is mounted on the frame via a detachable connection structure and has an assembly space therein; A transfer positioning assembly is mounted on the load-bearing assembly through a sliding structure and can be raised and lowered on the load-bearing assembly; A power-driven rotating assembly is mounted on the load-bearing assembly and cooperates with the transfer positioning assembly to drive the transfer positioning assembly to perform lifting and adjusting actions; A support and adapter assembly is mounted on the transfer positioning assembly and can be raised and lowered together with the transfer positioning assembly, and has an adapter space inside; The dripping guide assembly is installed on the supporting and connecting assembly and can be adjusted up and down together with the supporting and connecting assembly. It is connected with the gel raw material supply equipment and corresponds to the position of the reversed suspension medium.
2. The gel marble drop forming device with a lifting structure according to claim 1, characterized in that: The load-bearing assembly components include: The load-bearing vertical plate is made of profiles and arranged vertically; A pair of bearing blocks are provided, each bearing block is fixed to the back of the bearing vertical plate by connecting bolts and protrudes to the rear of the bearing vertical plate. A clamping notch is opened in the bearing block and can be installed on the frame through the clamping notch; The assembly end plates are provided in a pair, each assembly end plate is arranged in the transverse direction and is fixed to the upper and lower ends of the bearing vertical plate by connecting bolts.
3. The gel marble drop forming device with a lifting structure according to claim 2, characterized in that: The transfer positioning components include: The transfer seat frame is formed by bending a plate and is located between the assembly end plates, with its front end protruding toward the front of the supporting vertical plate and its rear end extending toward both sides of the supporting vertical plate; A pair of transfer guide rails are provided, each of which is arranged vertically and connected to both sides of the supporting vertical plate. The rear end of the transfer seat is installed on the transfer guide rails through a slider; The positioning end block is fixed to the front of the transfer seat frame by connecting bolts and protrudes toward the front of the transfer seat frame. A positioning hoop opening is opened in the positioning end block, and the support and matching assembly is installed in the positioning hoop opening.
4. The gel marble drop forming device with a lifting structure according to claim 3, characterized in that: The power drive assembly includes: The driving screw is located between the adapter frame and the bearing vertical plate and is arranged vertically. Its two ends are respectively installed in the assembly end plate through bearings. The adapter frame cooperates with the driving screw through a transmission nut; A driving motor is mounted on the assembly end plate, and a power output shaft of the driving motor is engaged with the driving screw.
5. The gel marble drop forming device with a lifting structure according to claim 3, characterized in that: The support assembly includes: A supporting crossbar is arranged in the transverse direction, with its inner end passing through the positioning hoop and connected and fixed to the positioning end block by a locking bolt, and its outer end extending outward from the positioning end block; The supporting carrier plate is arranged in the transverse direction and fixedly connected to the outer end of the supporting cross bar. A group of matching through openings are opened inside the supporting carrier plate, and the drip guide assembly is installed in the matching through openings.
6. The gel marble drop forming device with a lifting structure according to claim 5, characterized in that: The drip guide assembly includes: A guide end tube is provided in a group, each guide end tube is respectively embedded in the matching opening and locked in place by a locking nut; Inlet needle tubes, which are provided in a group, are installed on the top of the guide end tube and are connected to the gel raw material supply equipment through the inlet pipeline; A dripping needle tube is provided in a group. Each dripping needle tube is installed at the bottom of the guide end tube and is connected with the inlet needle tube through the guide end tube. The end thereof extends below the guide end tube.
7. The gel marble drop forming device with a lifting structure according to claim 6, characterized in that: An arc chamfered surface is provided at the end of the dripping needle tube, and the arc chamfered surface extends obliquely downward from the inner wall of the dripping needle tube.
Citation Information
Patent Citations
Hydrogel forming device
CN209051003U