Anti-rust film flattening device

By introducing rotating rollers, rolling rollers, support seats, air pipes, fans and other components into the anti-rust film flattening device, cleaning the surface of the anti-rust film is solved, dust adhesion and damage problems are solved, and the film is improved.

CN223186997UActive Publication Date: 2025-08-05CHANGZHOU WANGHE TECH CO LTD
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Patent Information

Application Number
CN202422483248.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing anti-rust film flattening devices lack surface cleaning structures, resulting in dust adhesion and small particles of floating dust causing film contamination, damage or indentation during the winding process, reducing surface finish and smoothness.

Method used

An anti-rust film flattening device is designed, including a rotating roller, a rolling roller, a support seat, a gas pipe, a gas nozzle, a fan, a Y pipe, a hose, a dust removal tube and a collection box. The dust on the surface of the film is absorbed by negative pressure and collected into the collection box.

Benefits of technology

Effectively remove dust from the film surface, improve the film finish and smoothness, and prevent contamination and damage of the film during the winding process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223186997U_ABST
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Abstract

The utility model discloses an anti-rust film flattening device, and belongs to the technical field of anti-rust film processing. The device mainly comprises a processing table; the flattening assembly is provided with a rotating roller and a rolling roller which are used for flattening the antirust film; the cleaning assembly is installed on the machining table and comprises two sets of supporting bases, the supporting bases are installed on the machining table, two sets of air pipes are installed between the two sets of supporting bases, and multiple sets of air nozzles are installed on the air pipes in a communicating mode. The mounting plate is mounted on the side face of the machining table, a fan is mounted on the mounting plate, and a Y pipe is mounted at the air suction end of the fan; the hoses are installed at the two ends of the Y-shaped pipe, and a dust removal pipe is installed at the air outlet end of the fan. According to the anti-rust film flattening device, through the arrangement of the supporting base, the air pipe, the air nozzle, the mounting plate, the draught fan, the Y pipe, the hose, the dust removal pipe and the collecting box, dust on an anti-rust film is absorbed, and the absorbed dust is fed into the collecting box through the dust removal pipe.
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Description

Technical Field

[0001] The present application relates to the technical field of anti-rust film processing, and specifically to an anti-rust film flattening device. Background Art

[0002] Anti-rust film is a material made of polyethylene and rust-proofing ingredients, primarily used for packaging rust-prone metal components. It's primarily composed of polyethylene, VCI rust-proof particles, and rust-proof oil. Its rust-proof lifespan is generally two years, but can reach five years depending on the application. Modern high-precision machinery requires high-quality protection during transportation, so anti-rust film plays a crucial role. During film processing, the plastic film typically needs to be flattened.

[0003] For example, the patent with publication number CN219009461 U specifically discloses a plastic film flattening mechanism, including a processing table, a first rotating motor, a guide roller, a first bearing seat, a second rotating motor, a slider, a rotating roller, a rolling roller and a limit plate, which solves the problem that the original plastic film flattening mechanism cannot adjust the tension of the plastic film.

[0004] While the aforementioned patented flattening device can flatten the anti-rust film, it lacks a surface cleaning mechanism. During the film's winding and flattening process, external dust easily adheres to the film's surface, contaminating it. Small particles of dust can also cause scratches or indentations on the film during winding, reducing the film's surface finish and smoothness. Therefore, a device for flattening the anti-rust film is needed to address these issues.

[0005] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention

[0006] Based on the above-mentioned problems existing in the prior art, the problem to be solved by this application is: to provide an anti-rust film flattening device to solve the problem that although the above-mentioned patented flattening device can flatten the anti-rust film, the flattening device lacks a surface cleaning structure. During the process of winding and flattening the film, external dust can easily adhere to the surface of the film, causing the film to be contaminated. Some small particles of dust will also cause scratches or indentations on the film during the winding process, reducing the surface finish and smoothness of the film.

[0007] The technical solution adopted by this application to solve the technical problem is: a rust-proof film flattening device. It mainly includes: a processing table; a flattening assembly, which is mounted on the processing table and has a rotating roller and a rolling roller for flattening the rust-proof film; a cleaning assembly, which is mounted on the processing table and includes: two sets of support seats, which are mounted on the processing table, two sets of air pipes are mounted between the two sets of support seats, and multiple sets of air nozzles are connected to the air pipes; a mounting plate, which is mounted on the side of the processing table and has a fan mounted on it, with a Y-tube installed at the air intake end of the fan; a hose, which is mounted on both ends of the Y-tube, and a dust removal pipe installed at the air outlet end of the fan.

[0008] Furthermore, a collection box is installed at one end of the dust removal pipe.

[0009] Furthermore, two groups of guide assemblies are installed on the processing table. The guide assemblies include two groups of brackets installed on the processing table. Guide rollers are connected with bearings between the two groups of brackets.

[0010] Furthermore, a first motor is mounted on the bracket.

[0011] Furthermore, the flattening assembly includes two sets of support frames installed on the processing table, the support frames are provided with movable grooves, the two ends of the rolling roller have sliders, the sides of the support frames are provided with mounting frames, the mounting frames are provided with a second motor, the output end of the second motor is provided with a screw rod, and the screw rod is threadedly connected with a screw rod sleeve.

[0012] The beneficial effect of the present application is that the present application provides an anti-rust film flattening device, which absorbs the dust on the anti-rust film through the arrangement of a support seat, an air pipe, an air nozzle, a mounting plate, a fan, a Y-tube, a hose, a dust removal pipe and a collection box, and sends the absorbed dust into the collection box through the dust removal pipe.

[0013] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings in the specification, which constitute a part of this application, are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.

[0015] In the attached figure:

[0016] Figure 1 This is an overall schematic diagram of an anti-rust film flattening device in this application;

[0017] Figure 2 for Figure 1 Explosion diagram of

[0018] Figure 3 for Figure 2 Schematic diagram of the local structure at A in FIG;

[0019] Figure 4 for Figure 2 Schematic diagram of the local structure at point B in

[0020] Among them, the reference numerals in the figures are:

[0021] 1. Processing table; 2. Guide assembly; 201. Bracket; 202. Guide roller; 3. Flattening assembly; 301. Support frame; 302. Rotating roller; 303. Movable groove; 304. Mounting frame; 305. Screw; 306. Screw sleeve; 307. Rolling roller; 308. Second motor; 4. Cleaning assembly; 401. Support seat; 402. Air pipe; 403. Air nozzle; 404. Mounting plate; 405. Fan; 406. Y-tube; 407. Hose; 408. Dust removal pipe; 409. Collection box. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0024] like Figures 1-4 As shown, the present application provides an anti-rust film flattening device, comprising a processing table 1, on which are mounted two sets of guide assemblies 2, the guide assemblies 2 being used to guide the anti-rust film, the guide assemblies 2 comprising two sets of brackets 201 fixedly mounted on the processing table 1, and a guide roller 202 being bearing-connected between the two sets of brackets 201;

[0025] A first motor (not shown) is fixedly mounted on the bracket 201. The first motor is connected to a guide roller 202. The guide roller 202 is adapted to rotate along with the first motor to guide the anti-rust film.

[0026] A flattening assembly 3 is installed on the processing table 1 and between the two sets of guide assemblies 2. The flattening assembly 3 includes two sets of support frames 301 fixedly installed on the processing table 1. A rotating roller 302 is connected to the two sets of support frames 301 by bearings. A movable groove 303 is opened on the support frame 301. A rolling roller 307 is slidably installed in the two sets of movable grooves 303. The rolling roller 307 has sliders at both ends.

[0027] A mounting bracket 304 is fixedly mounted on the side of the support frame 301, a second motor 308 is fixedly mounted on the mounting bracket 304, a screw rod 305 is mounted on the output end of the second motor 308, a screw rod sleeve 306 is threadedly connected to the screw rod 305, and the screw rod sleeve 306 is connected to the slider;

[0028] The screw rod 305 is adapted to rotate along with the output end of the second motor 308 so that the screw rod sleeve 306 moves on the screw rod 305 , so that the laminating roller 307 moves in the movable groove 303 via the slider, thereby adjusting the distance between the laminating roller 307 and the rotating roller 302 ;

[0029] A cleaning assembly 4 is installed on the processing table 1. The cleaning assembly 4 includes two sets of support bases 401 fixedly installed on the processing table 1. Two sets of air pipes 402 are installed between the two sets of support bases 401. The two sets of air pipes 402 are respectively located on the upper and lower sides of the anti-rust film. Multiple sets of air nozzles 403 are connected and installed on the air pipes 402, and the air nozzles 403 are facing the anti-rust film.

[0030] A mounting plate 404 is fixedly mounted on the side of the processing table 1, a fan 405 is fixedly mounted on the mounting plate 404, a Y-tube 406 is mounted on the air intake end of the fan 405, a hose 407 is fixedly mounted on both ends of the Y-tube 406, one end of the hose 407 is connected to the air pipe 402, a dust removal pipe 408 is fixedly mounted on the air outlet end of the fan 405, and a collection box 409 is mounted on one end of the dust removal pipe 408;

[0031] Working principle:

[0032] The user passes the anti-rust film around a set of guide rollers 202 and then passes it between the rotating roller 302 and the rolling roller 307. Then, the user passes it around another set of guide rollers 202 and is connected to the external winding device. When flattening, the user controls the first motor to start, and the first motor drives the guide rollers 202 to rotate, thereby guiding the anti-rust film. When the raised part of the anti-rust film passes through the rotating roller 302 and the rolling roller 307, it will be flattened by the rolling roller 307, making its surface smoother.

[0033] At the same time, the fan 405 is started, and the fan 405 creates a certain negative pressure in the air pipe 402, so that the air nozzle 403 has a certain suction force, so as to absorb the dust on the anti-rust film, and send the absorbed dust into the collection box 409 through the dust removal pipe 408 to collect the dust.

[0034] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A rust-proof film flattening device, characterized in that: include: Processing table (1); A flattening assembly (3), the flattening assembly (3) being mounted on the processing table (1), the flattening assembly (3) comprising a rotating roller (302) and a rolling roller (307) for flattening the anti-rust film; A cleaning assembly (4) is mounted on the processing table (1), and the cleaning assembly (4) comprises: Two groups of support seats (401), the support seats (401) are installed on the processing table (1), two groups of air pipes (402) are installed between the two groups of support seats (401), and multiple groups of air nozzles (403) are connected and installed on the air pipes (402); A mounting plate (404) is mounted on a side of the processing table (1), a fan (405) is mounted on the mounting plate (404), and a Y-tube (406) is mounted on the air intake end of the fan (405); A hose (407) is installed at both ends of the Y-tube (406), and a dust removal pipe (408) is installed at the air outlet end of the fan (405).

2. The anti-rust film flattening device according to claim 1, characterized in that: A collection box (409) is installed at one end of the dust removal pipe (408).

3. The anti-rust film flattening device according to claim 2, characterized in that: Two groups of guide assemblies (2) are installed on the processing table (1), and the guide assemblies (2) include two groups of brackets (201) installed on the processing table (1), and guide rollers (202) are connected by bearings between the two groups of brackets (201).

4. The anti-rust film flattening device according to claim 3, characterized in that: A first motor is mounted on the bracket (201).

5. The anti-rust film flattening device according to claim 4, characterized in that: The flattening assembly (3) comprises two groups of support frames (301) mounted on the processing table (1), wherein the support frames (301) are provided with movable grooves (303), and the two ends of the rolling roller (307) are provided with sliders, and a mounting frame (304) is mounted on the side of the support frame (301), and a second motor (308) is mounted on the mounting frame (304), and a screw rod (305) is mounted on the output end of the second motor (308), and a screw rod sleeve (306) is threadedly connected to the screw rod (305).

Citation Information

Patent Citations

  • Plastic film flattening mechanism

    CN219009461U