Extruded plastic welding device
By designing extruded plastic welding devices for welding tables, clamping plates, cooling heads and filter components, the problems of gas pollution and high temperature during welding are solved, and rapid cooling and stable welding are achieved.
Patent Information
- Application Number
- CN202422483560.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Existing welding devices produce toxic and harmful gases when extruding plastics on welding, and the temperature at the welding site is high, which affects the welding effect and the health of staff.
An extruded plastic welding device including a welding table, a clamping plate, a cooling gust, a filter cartridge and a filter mesh plate is designed to stably clamp the plastic through a clamping assembly, the cooling assembly is quickly cooled, and the suction fan and the filter assembly are purified.
It improves the stability and efficiency of welding, reduces the emission of toxic and harmful gases, and protects the health of staff.
Smart Images

Figure CN223187030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, in particular to an extruded plastic welding device. Background Art
[0002] Extruded plastics include plastic pipes, plastic sheets, plastic films, plastic strips, rods, profiles, plastic profiles and plastic product accessories. During the processing of extruded plastics, two or more plastic parts need to be bonded together by heating and pressurizing with a welding device. Current welding devices will produce certain toxic and harmful gases when bonding extruded plastics. Long-term inhalation of these gases by workers can have a certain impact on their health.
[0003] Therefore, in order to solve the above problems, the utility model with patent announcement number CN221808839U discloses a plastic welding machine, which has a smoke shield arranged on the outer periphery of the output shaft close to the welding head, and an air intake pipe arranged on the side of the smoke shield away from the welding head. The air intake pipe passes through the smoke shield and extends to the interior of the smoke shield. An exhaust fan is arranged at the end of the air intake pipe away from the smoke shield, and a filtering device is arranged on the side of the exhaust fan away from the air intake pipe to solve the toxic and harmful gases generated during bonding of the plastic welding machine. Although it is convenient to reduce the toxic and harmful gases generated during welding, the temperature of the welding part of the extruded plastic is high after welding, and it takes a certain amount of time to cool down. Direct transportation is likely to cause instability of the welding part, which will affect the final welding effect of the extruded plastic. Utility Model Content
[0004] The utility model provides an extruded plastic welding device, which solves the problem in the related art that it is inconvenient to quickly cool the welding part of the extruded plastic.
[0005] The technical solution of the utility model is as follows: an extruded plastic welding device, comprising a welding table, a welding frame, a welding head, a clamping plate, a cooling air head, a filter cartridge and a filter screen plate;
[0006] The welding frame is fixedly connected to the top of the welding table;
[0007] The welding head is lifted and arranged on the welding frame;
[0008] The clamping plates are provided in pairs, and the two clamping plates are slidably arranged on the top of the welding table through two clamping assemblies.
[0009] The cooling air heads are provided in plurality, and the plurality of cooling air heads are arranged between the two clamping plates through a cooling assembly;
[0010] The filter cartridge is raised and lowered on one side of the welding table by an adjustment assembly;
[0011] The filter screen plate is fixedly connected to the inner side wall of the filter cartridge.
[0012] Furthermore, the clamping assembly includes:
[0013] A connecting plate, the connecting plate being fixedly connected to the top of the welding table;
[0014] A clamping cylinder, wherein two clamping cylinders are provided and the two clamping cylinders are symmetrically connected to one side of the connecting plate;
[0015] A clamping rod, the clamping rod being slidably connected to each of the clamping cylinders and fixedly connected to the adjacent clamping plates;
[0016] A compression spring is fixedly connected between each clamping rod and an inner side wall of an adjacent clamping cylinder.
[0017] Furthermore, the cooling assembly includes:
[0018] A hair dryer, the hair dryer being mounted on one side of the welding frame via a mounting frame;
[0019] A supporting tube, wherein a connecting tube is connected to the output end of the hair dryer;
[0020] A cooling pipe is connected to one side of the support pipe, and the plurality of cooling air heads are all connected to the cooling pipe at an angle.
[0021] Furthermore, the adjustment component includes:
[0022] A support frame, the support frame is arranged on the lower side of the welding table;
[0023] An electric push rod, which is installed on the top of the support frame;
[0024] an adjustment frame, the adjustment frame being fixedly connected between the output end of the electric push rod and the filter cartridge;
[0025] An adjusting cylinder, wherein two adjusting cylinders are provided, and the two adjusting cylinders are symmetrically arranged on both sides of the electric push rod;
[0026] An adjusting rod is slidably connected to each adjusting cylinder and is fixedly connected to the bottom end of the filter cylinder.
[0027] Furthermore, a support base is provided at the bottom end of the welding table, and the support base includes:
[0028] Support columns, wherein the support columns are provided in plurality, the plurality of support columns are fixedly connected to the bottom end of the welding table, and the support frame is fixedly connected to two adjacent support columns;
[0029] A base frame is fixedly connected between the plurality of support columns.
[0030] Furthermore, a suction fan is installed on one side of the filter cartridge, and an output end of the suction fan is connected to the filter cartridge.
[0031] Furthermore, a limiting strip is fixedly connected between two adjacent clamping rods, and a limiting opening for the limiting strip to slide is provided on the clamping cylinder.
[0032] The working principle and beneficial effects of the utility model are as follows:
[0033] 1. In the present invention, the welding table facilitates the placement of the extruded plastic. The two clamping assemblies allow the two clamping plates to move toward each other on the welding table, so that the extruded plastic can be stably clamped and positioned by the two clamping plates, thereby facilitating the improvement of the stability of the extruded plastic during welding.
[0034] 2. In the present invention, the cooperation between the welding frame and the welding head facilitates the welding of extruded plastics. The cooperation between the suction fan and the filter cartridge facilitates the adsorption of the gas generated during the welding of extruded plastics, so that toxic and harmful substances in the gas can be filtered through the filter screen, thereby reducing the impact of the gas generated during the welding of extruded plastics on the health of workers.
[0035] 3. In the present invention, the cooperation between the welding frame and the cooling assembly facilitates the installation of multiple cooling heads. The multiple cooling heads can be used to blow air to cool the welding part of the extruded plastic, thereby improving the cooling efficiency of the welding part of the extruded plastic. At the same time, the multiple cooling heads facilitate the blowing of the gas generated during welding into the filter cartridge, thereby improving the filtering efficiency of the welding gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0037] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0038] Figure 2 This is a schematic diagram of the structure of the welding frame, cooling head and cooling pipe of the utility model;
[0039] Figure 3 This is a schematic cross-sectional view of the structure of the clamping plate, clamping cylinder and anti-slip pad of the utility model;
[0040] Figure 4 This is a schematic diagram of the structure of the filter cartridge, support frame and adjustment rod of the utility model.
[0041] In the figure: 1. Welding table; 2. Welding frame; 3. Welding head; 4. Clamping plate; 5. Cooling air head; 6. Filter cartridge; 7. Filter screen; 8. Connecting plate; 9. Clamping cartridge; 10. Clamping rod; 11. Compression spring; 12. Blower; 13. Support tube; 14. Cooling tube; 15. Support frame; 16. Electric push rod; 17. Adjustment frame; 18. Adjustment cartridge; 19. Adjustment rod; 20. Support column; 21. Base frame; 22. Suction fan; 23. Limiting strip; 24. Anti-slip pad; 25. Fixing ring. DETAILED DESCRIPTION
[0042] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] like Figures 1 to 4 As shown, this embodiment proposes an extruded plastic welding device, including a welding table 1, a welding frame 2, a welding head 3, a clamping plate 4, a cooling air head 5, a filter cartridge 6 and a filter screen 7. The welding frame 2 is fixedly connected to the top of the welding table 1, and the welding head 3 is lifted and lowered on the welding frame 2. The welding head 3 can be moved by a driving device such as an electric cylinder to facilitate welding of the extruded plastic. The clamping plate 4 is provided in two, and the two clamping plates 4 are slidingly provided on the top of the welding table 1 through two clamping components. The cooling air head 5 is provided in multiples, and the multiple cooling air heads 5 are provided between the two clamping plates 4 through the cooling component. The filter cartridge 6 is lifted and lowered on one side of the welding table 1 by an adjusting component. The filter screen 7 is fixedly connected to the inner wall of the filter cartridge 6. The filter screen 7 is a material that can filter and purify toxic and harmful gases generated during extruded plastic welding, such as activated carbon.
[0044] refer to Figure 3The clamping assembly includes a connecting plate 8, a clamping cylinder 9, a clamping rod 10 and a compression spring 11. The connecting plate 8 is fixedly connected to the top of the welding table 1, and the clamping cylinder 9 is provided with two. The two clamping cylinders 9 are symmetrically connected to one side of the connecting plate 8. The clamping rod 10 is slidably connected to each clamping cylinder 9, and the clamping rod 10 is fixedly connected to the adjacent clamping plate 4. The compression spring 11 is fixedly connected between each clamping rod 10 and the inner side wall of the adjacent clamping cylinder 9. The two adjacent clamping rods 10 are fixedly connected with a limit strip 23. The clamping cylinder 9 is provided with a limit opening for the limit strip 23 to slide. Through the cooperation of the limit strip 23 and the two limit openings, the two clamping rods 10 can move simultaneously in the two clamping cylinders 9, so that the two clamping rods 10 can move smoothly to the adjacent clamping plates 4. The two clamping plates 4 are fixedly connected to an anti-slip pad 24 on one side close to each other, which is convenient for increasing the stability of the clamping plate 4 in clamping the extruded plastic.
[0045] When the extruded plastic to be processed is placed on the welding table 1, multiple clamping rods 10 will move in multiple clamping cylinders 9 respectively through multiple compression springs 11. Through the movement of two adjacent clamping rods 10, the clamping plate 4 can move on the welding table 1 and contact the extruded plastic. Through the cooperation of the two clamping plates 4 and the two anti-slip pads 24, the extruded plastic can be stably clamped and positioned.
[0046] refer to Figure 1 as well as Figure 2 The cooling assembly includes a blower 12, a support tube 13 and a cooling tube 14. The blower 12 is installed on one side of the welding frame 2 through a mounting bracket. A connecting tube is connected between the support tube 13 and the output end of the blower 12. The cooling tube 14 is connected to one side of the support tube 13, and multiple cooling air heads 5 are all obliquely connected to the cooling tube 14. Two fixing rings 25 are fixedly connected to one side of the welding frame 2. Both fixing rings 25 are provided with fixing ports for fixing the cooling tube 14, which facilitates the stable installation of the cooling tube 14 on one side of the welding frame 2.
[0047] By starting the blower 12, the blower 12 can blow air to the cooling tube 14 through the connecting tube and the support tube 13, so that the welding part of the extruded plastic can be blown through the multiple cooling air heads 5, thereby accelerating the cooling speed of the welding part of the extruded plastic.
[0048] refer to Figure 4The adjustment assembly includes a support frame 15, an electric push rod 16, an adjustment frame 17, an adjustment cylinder 18 and an adjustment rod 19. The support frame 15 is arranged on the lower side of the welding table 1, the electric push rod 16 is installed on the top of the support frame 15, the adjustment frame 17 is fixedly connected between the output end of the electric push rod 16 and the filter cylinder 6, and two adjustment cylinders 18 are provided. The two adjustment cylinders 18 are symmetrically arranged on both sides of the electric push rod 16. The adjustment rod 19 is slidably connected to each adjustment cylinder 18, and the adjustment rod 19 is fixedly connected to the bottom end of the filter cylinder 6;
[0049] By pushing the adjustment frame 17 through the electric push rod 16, the adjustment frame 17 can drive the filter cartridge 6 to move up and down, so as to adjust the use position of the filter cartridge 6, thereby reducing the influence of the filter cartridge 6 on the loading and unloading of the extruded plastic. At the same time, during the movement of the filter cartridge 6, the two adjustment rods 19 will move respectively in the two adjustment cylinders 18, so as to facilitate the stable support of the filter cartridge 6, so that the filter cartridge 6 can move smoothly.
[0050] refer to Figure 1 The bottom end of the welding table 1 is provided with a support base, which includes a support column 20 and a base frame 21. The support column 20 is provided in plurality, and the plurality of support columns 20 are fixedly connected to the bottom end of the welding table 1, and the support frame 15 is fixedly connected to two adjacent support columns 20, and the base frame 21 is fixedly connected between the plurality of support columns 20;
[0051] Through the cooperation of the base frame 21 and the plurality of support columns 20 , the welding table 1 can be stably supported so as to stably place the extruded plastic. Meanwhile, through the cooperation of two adjacent support columns 20 , the support frame 15 can be stably supported.
[0052] refer to Figure 1 , a suction fan 22 is installed on one side of the filter cartridge 6, and the output end of the suction fan 22 is connected to the filter cartridge 6;
[0053] The suction fan 22 can absorb the gas generated during the welding of extruded plastic into the filter cartridge 6, so that harmful and toxic substances in the gas can be filtered and absorbed through the filter screen 7. At the same time, by starting the hair dryer 12 and the suction fan 22 at the same time, the gas flow speed in the welding part of the extruded plastic can be accelerated, so as to speed up the cooling speed of the welding part of the extruded plastic. The suction fan 22 can also suck the waste generated during the welding of extruded plastic into the filter cartridge 6 for collection.
[0054] In this embodiment, after the extruded plastic to be processed is placed on the welding table 1, multiple clamping rods 10 will move respectively in multiple clamping cylinders 9 so that the two clamping plates 4 are close to each other, so that the two clamping plates 4 and the two anti-slip pads 24 can stably clamp and position the extruded plastic. At the same time, the electric push rod 16 is started, so that the electric push rod 16 pushes the adjustment frame 17 so that the adjustment frame 17 drives the filter cylinder 6 to move. When the filter cylinder 6 moves to a suitable position, the welding head 3 welds the extruded plastic. During the welding process, the suction fan 22 is started. The suction fan 22 can absorb the toxic and harmful gases generated during the welding of the extruded plastic into the filter cylinder 6, and filter and absorb them through the filter mesh plate 7. Then the hair dryer 12 is started, so that the hair dryer 12 can blow air to the welding part of the extruded plastic through the connecting pipe, the support pipe 13, the cooling pipe 14 and the multiple cooling air heads 5, so that the welding part of the extruded plastic can be quickly cooled.
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An extruded plastic welding device, characterized in that: include: Welding station (1); A welding frame (2), the welding frame (2) is fixedly connected to the top of the welding table (1); A welding head (3), the welding head (3) being arranged on the welding frame (2) in a lifting manner; A clamping plate (4), wherein two clamping plates (4) are provided, and the two clamping plates (4) are provided on the top end of the welding table (1) by sliding toward each other through two clamping assemblies; A cooling air head (5), wherein the cooling air head (5) is provided in plurality, and the plurality of cooling air heads (5) are provided between the two clamping plates (4) via a cooling assembly; A filter cartridge (6), the filter cartridge (6) being raised and lowered on one side of the welding table (1) by an adjustment assembly; A filter screen plate (7), wherein the filter screen plate (7) is fixedly connected to the inner side wall of the filter cylinder (6).
2. The extruded plastic welding device according to claim 1, characterized in that: The clamping assembly comprises: A connecting plate (8), the connecting plate (8) being fixedly connected to the top end of the welding platform (1); A clamping cylinder (9), wherein two clamping cylinders (9) are provided, and the two clamping cylinders (9) are symmetrically connected to one side of the connecting plate (8); A clamping rod (10), wherein the clamping rod (10) is slidably connected to each of the clamping cylinders (9), and the clamping rod (10) is fixedly connected to the adjacent clamping plate (4); A compression spring (11) is fixedly connected between each clamping rod (10) and the inner side wall of the adjacent clamping cylinder (9).
3. The extruded plastic welding device according to claim 2, characterized in that: The cooling assembly comprises: A hair dryer (12), the hair dryer (12) being mounted on one side of the welding frame (2) via a mounting frame; A supporting tube (13), wherein a connecting tube is connected between the supporting tube (13) and the output end of the hair dryer (12); A cooling pipe (14), wherein the cooling pipe (14) is connected to one side of the support pipe (13), and the plurality of cooling air heads (5) are all connected to the cooling pipe (14) in an inclined manner.
4. The extruded plastic welding device according to claim 3, characterized in that: The adjustment component includes: A support frame (15), the support frame (15) being arranged on the lower side of the welding table (1); An electric push rod (16), the electric push rod (16) being mounted on the top end of the support frame (15); an adjusting frame (17), wherein the adjusting frame (17) is fixedly connected between the output end of the electric push rod (16) and the filter cartridge (6); An adjusting cylinder (18), wherein two adjusting cylinders (18) are provided, and the two adjusting cylinders (18) are symmetrically arranged on both sides of the electric push rod (16); An adjusting rod (19) is slidably connected to each adjusting cylinder (18), and the adjusting rod (19) is fixedly connected to the bottom end of the filter cylinder (6).
5. The extruded plastic welding device according to claim 4, characterized in that: The bottom end of the welding table (1) is provided with a support base, and the support base comprises: A support column (20), wherein the support column (20) is provided in plurality, the plurality of support columns (20) are all fixedly connected to the bottom end of the welding table (1), and the support frame (15) is fixedly connected to two adjacent support columns (20); A base frame (21), wherein the base frame (21) is fixedly connected between the plurality of support columns (20).
6. The extruded plastic welding device according to claim 5, characterized in that: A suction fan (22) is installed on one side of the filter cartridge (6), and the output end of the suction fan (22) is connected to the filter cartridge (6).
7. The extruded plastic welding device according to claim 6, characterized in that: A limiting strip (23) is fixedly connected between two adjacent clamping rods (10), and a limiting opening for the limiting strip (23) to slide is provided on the clamping cylinder (9).
Citation Information
Patent Citations
Plastic welding machine
CN221808839U