Material plug spiral pollution discharge solid-liquid separation device
Through the plug spiral sewage discharge solid-liquid separation device, the pollution and resource waste caused by ditch drainage are solved, sewage reuse and solid sludge are realized, and production costs and water treatment pressure are reduced.
Patent Information
- Application Number
- CN202422374877.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, the drainage method of gutters leads to pollution and waste of resources, the high-pressure sludge pump is costly to use, and the external drainage quality of solid-liquid mixtures increases the system's water washing and water replenishment needs.
A solid-liquid separation device for spiral sewage discharge of material plug is designed, including a screw structure of material plug, feed assembly, discharge cylinder, sewage outlet, sewage drain pipe assembly and filter mechanism, and solid-liquid separation is performed through a grid filter and a diversion pipe to realize sewage reuse and solid-state dirt classification treatment.
It reduces the SS and COD content of external drainage, reduces the amount of water replenishment in the system, improves economic benefits, and realizes the classification, collection and convenient treatment of solid sludge.
Smart Images

Figure CN223187073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a plug spiral sewage discharge solid-liquid separation device. Background Art
[0002] The plug screw uses spiral extrusion to crush the raw material, forming a plug, which lays the foundation for the subsequent softening and cooking process in the pulping process. The washed raw material is pre-steamed in a steaming chamber to balance the moisture content and initially soften it. The raw material, which contains approximately 40% moisture, is then squeezed to remove most of the free water and insoluble matter. This solid-liquid mixture is discharged through the plug screw drain pipe to the workshop ditch and then treated by the water treatment department. Existing solid-liquid mixtures typically require high-pressure sludge pumps for suction, which is costly. Furthermore, the wastewater discharged through the ditch has high SS and COD content. The water-containing raw material after washing is squeezed, causing water loss in the system, necessitating additional water washing and replenishment of the system raw material, increasing consumption. Therefore, draining the material into the ditch is prone to pollution and wastes resources.
[0003] To address the shortcomings of existing technologies, researchers have conducted extensive research and proposed various solutions. For example, a Chinese patent document discloses a solid-liquid separation device (CN202123210217.X) mounted on a sewage pipe. The device comprises a sewage pipe, a water inlet at one end of the pipe, and a water outlet at the other end. The bottom of the sewage pipe is detachably connected to at least one slag collection barrel for collecting particles in sewage. The bottom of the sewage pipe is provided with a slag collection hole connected to the slag collection barrel. A slag collection block is provided at the bottom of the sewage pipe, located near the water outlet and configured to prevent sewage from flowing through the slag collection hole and forming a flocculent flow.
[0004] The above solution solves the problem of high cost of using high-pressure sludge pumps for suction in the prior art to a certain extent. However, the solution still has many shortcomings, for example, the ditch drainage method is prone to cause pollution and waste of resources. Summary of the Invention
[0005] The purpose of the utility model is to solve the above problems and provide a plug spiral sewage discharge solid-liquid separation device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a plug spiral sewage discharge solid-liquid separation device, including a plug spiral structure, one side of the plug spiral structure is connected to a feed assembly, and the other side is provided with a discharge cylinder, the lower end of the plug spiral structure is provided with a sewage outlet, the sewage outlet is connected to a sewage guide pipe assembly arranged horizontally, and the sewage guide pipe assembly is connected to a filtering mechanism at the end away from the sewage outlet.
[0007] In the above-mentioned plug screw sewage discharge solid-liquid separation device, the filtering mechanism includes a grid filter, the grid filter is connected to the water washing system through a filtrate delivery pipe, and the grid filter is connected to the waste thermal incinerator through a material guide pipe.
[0008] In the above-mentioned plug screw sewage discharge solid-liquid separation device, the sewage outlet is connected to a sewage main pipe, the sewage main pipe is provided with a sewage valve, and the output port of the sewage main pipe is connected to the waste collection box.
[0009] In the above-mentioned plug spiral sewage solid-liquid separation device, the sewage guide pipe assembly includes an outer guide pipe, the two ends of which are respectively provided with an inlet cylinder and a water outlet cylinder, and an inner guide pipe is provided on the inner side of the outer guide pipe.
[0010] In the above-mentioned plug spiral sewage discharge solid-liquid separation device, one end of the guide outer tube is arranged on the circumferential inner side of the inlet cylinder and an inlet pipe is provided at the end, an inlet branch pipe is provided on the inlet pipe, and an inlet opening and closing valve is provided on the inlet branch pipe.
[0011] In the above-mentioned plug spiral sewage discharge solid-liquid separation device, one end of the guide inner tube is arranged on the circumferential inner side of the inlet cylinder and the end has an inlet part, and a DC opening and closing valve is provided on the inlet part.
[0012] In the above-mentioned plug spiral sewage discharge solid-liquid separation device, a number of annular filter screens are provided on the inner side of the circumference of the guide outer tube, and a filter cavity is formed between two adjacent annular filter screens, and the mesh size of the annular filter screens gradually increases from the inlet cylinder toward one end of the water outlet cylinder. The guide inner tube is sequentially passed through the axis of the annular filter screen and the end extends into the water outlet cylinder.
[0013] In the above-mentioned plug spiral sewage discharge solid-liquid separation device, a discharge pipe is connected to the bottom of the filter chamber, an electromagnetic valve is provided on the discharge pipe, and each discharge pipe is connected to a different waste classification box. An inclined guide part is provided in the filter chamber, and a drainage channel is provided at the bottom of the guide part.
[0014] In the above-mentioned plug spiral sewage discharge solid-liquid separation device, the feed component includes a feed pipe, and a feed valve is provided on the feed pipe.
[0015] In the above-mentioned plug spiral sewage discharge solid-liquid separation device, the plug spiral structure includes a feed barrel connected to the feed pipe, a spiral pressure rod is provided on one side of the feed barrel and the other side is connected to the discharge barrel.
[0016] Compared with the existing technology, the advantages of this utility model are:
[0017] 1. Reduced the SS and COD content of drainage outside the workshop, and alleviated the sewage treatment pressure of the water treatment department;
[0018] 2. The water generated by the screw extrusion of the plug is recycled to the system, reducing the amount of water replenished in the system, reducing production costs and improving economic benefits;
[0019] 3. The filtering effect is good, which realizes the classified collection of solid sludge and makes subsequent treatment more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the installation position of the utility model;
[0021] Figure 2 This is a schematic structural diagram of the sewage diversion pipe assembly in the utility model;
[0022] In the figure: material plug spiral structure 1, sewage outlet 11, sewage main pipe 12, sewage valve 13, waste collection box 14, feed cylinder 15, spiral pressure rod 16, feed assembly 2, feed pipe 21, feed valve 22, discharge cylinder 3, filtering mechanism 4, grid filter 41, filtrate conveying pipe 42, water washing system 43, guide pipe 44, waste thermal incinerator 45, sewage diversion pipe assembly 5, diversion outer pipe 51, inlet pipe 511, inlet branch pipe 512, inlet opening and closing valve 513, inlet cylinder part 52, water outlet cylinder part 53, diversion inner pipe 54, inlet part 541, DC opening and closing valve 542, annular filter 55, filter chamber 56, diversion part 561, diversion channel 562, discharge pipe 57, solenoid valve 58, waste classification box 59. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0024] like Figure 1-2 As shown, a plug spiral sewage discharge solid-liquid separation device includes a plug spiral structure 1, one side of the plug spiral structure 1 is connected to a feed assembly 2, and the other side is provided with a discharge cylinder 3, the lower end of the plug spiral structure 1 is provided with a sewage outlet 11, the sewage outlet 11 is connected to a sewage guide pipe assembly 5 arranged horizontally, and the end of the sewage guide pipe assembly 5 away from the sewage outlet 11 is connected to a filtering mechanism 4.
[0025] The filtering mechanism 4 includes a grid filter 41 , which is connected to a water washing system 43 via a filtrate delivery pipe 42 , and is connected to a waste thermal incinerator 45 via a material guide pipe 44 .
[0026] The grid filter 41 filters the sewage mixture to separate the solid and liquid, and the solid sewage is thermally incinerated by the waste thermal incinerator 45. The filtrate is returned to the water washing system to wash the raw materials.
[0027] Furthermore, the sewage outlet 11 is connected to a sewage main pipe 12 , a sewage valve 13 is provided on the sewage main pipe 12 , and an output port of the sewage main pipe 12 is connected to a waste collection box 14 .
[0028] A filter screen is provided on the sewage main pipe 12. After the sewage valve 13 is opened, the filtrate in the mixed liquid can be directly discharged into the waste collection box 14, while the solid waste is diverted through the sewage guide pipe assembly 5.
[0029] Furthermore, the sewage diversion pipe assembly 5 includes an outer diversion pipe 51 , with an inlet cylinder portion 52 and a water outlet cylinder portion 53 respectively provided at both ends of the outer diversion pipe 51 , and an inner diversion pipe 54 provided on the inner side of the outer diversion pipe 51 in the circumferential direction.
[0030] Specifically, one end of the guide outer tube 51 is arranged on the circumferential inner side of the inlet cylinder 52 and an inlet pipe 511 is provided at the end thereof. An inlet branch pipe 512 is provided on the inlet pipe 511 , and an inlet opening and closing valve 513 is provided on the inlet branch pipe 512 .
[0031] When there is less dirt in the mixed liquid, you can choose to open the DC on-off valve 542 and close the inlet on-off valve 513 to allow the mixed liquid to be directly discharged to the grid filter 41. When there is more dirt in the mixed liquid, close the DC on-off valve 542 and open the inlet on-off valve 513 to allow the mixed liquid to pass through the annular filter 55 in the diversion outer tube 51 for layered filtration.
[0032] Obviously, one end of the flow guiding inner tube 54 is arranged on the inner side of the flow inlet cylinder 52 in the circumferential direction and has an inlet portion 541 at the end thereof. A DC opening and closing valve 542 is provided on the inlet portion 541 .
[0033] In detail, a plurality of annular filters 55 are provided on the inner side of the outer guide tube 51, and a filter cavity 56 is formed between two adjacent annular filters 55. The mesh size of the annular filters 55 gradually increases from the inlet cylinder toward one end of the water outlet cylinder 53. The inner guide tube 54 is sequentially passed through the axis of the annular filter 55 and the end extends into the water outlet cylinder 53.
[0034] Preferably, a discharge pipe 57 is connected to the bottom of the filter chamber 56, a solenoid valve 58 is provided on the discharge pipe 57, and each discharge pipe 57 is connected to a different waste classification box 59. An inclined guide portion 561 is provided in the filter chamber 56, and a drainage channel 562 is provided at the bottom of the guide portion 561.
[0035] The annular filter screen 55 is used to filter layer by layer to achieve classified extraction of solid impurities in the mixed liquid.
[0036] In detail, the feed assembly 2 includes a feed pipe 21 , and a feed valve 22 is provided on the feed pipe 21 .
[0037] In addition, the plug spiral structure 1 includes a feed barrel 15 connected to the feed pipe 21 , and a spiral pressure rod 16 is provided on one side of the feed barrel 15 and the other side is connected to the discharge barrel 3 .
[0038] To sum up, the principle of this embodiment is that the mixed liquid enters the sewage main pipe 12 through the sewage outlet 11, and the opening and closing of the sewage valve 13 are selected according to the actual situation. When the sewage valve 13 is opened, the filtrate in the mixed liquid is directly discharged into the waste collection box 14, and the solid dirt is diverted through the sewage diversion pipe assembly 5; when the mixed liquid enters the sewage diversion pipe assembly 5, when there is less dirt in the mixed liquid, you can choose to open the DC opening and closing valve 542 and close the inlet opening and closing valve 513 to make the mixed liquid directly discharged to the grid filter 41. When there is more dirt in the mixed liquid, close the DC opening and closing valve 542 and open the inlet opening and closing valve 513 to make the mixed liquid pass through the annular filter 55 in the diversion outer pipe 51 for layered filtration, and the filtered dirt is classified and discharged to the waste classification box 59; the mixed liquid entering the grid filter 41 is subjected to solid-liquid separation, the solid dirt is thermally incinerated through the waste thermal incinerator 45, and the filtrate is returned to the water washing system for washing the raw material.
[0039] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.
[0040] Although this article uses more terms such as the plug spiral structure 1, sewage outlet 11, sewage main pipe 12, sewage valve 13, waste collection box 14, feed cylinder 15, spiral pressure rod 16, feed assembly 2, feed pipe 21, feed valve 22, discharge cylinder 3, filtering mechanism 4, grid filter 41, filtrate conveying pipe 42, water washing system 43, guide pipe 44, waste thermal incinerator 45, sewage diversion pipe assembly 5, diversion outer pipe 51, inlet pipe 511, inlet branch pipe 512, inlet opening and closing valve 513, inlet cylinder part 52, water outlet cylinder part 53, diversion inner pipe 54, inlet part 541, DC opening and closing valve 542, annular filter 55, filter chamber 56, diversion part 561, diversion channel 562, discharge pipe 57, solenoid valve 58, waste classification box 59, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.
Claims
1. A plug spiral drainage solid-liquid separation device, comprising a plug spiral structure (1), wherein one side of the plug spiral structure (1) is connected to a feed assembly (2), and the other side is provided with a discharge cylinder (3), and the lower end of the plug spiral structure (1) is provided with a drainage outlet (11), characterized in that: The sewage outlet (11) is connected to a sewage guide pipe assembly (5) arranged in a transverse direction, and the end of the sewage guide pipe assembly (5) away from the sewage outlet (11) is connected to a filter mechanism (4).
2. A plug screw drainage solid-liquid separation device according to claim 1, characterized in that: The filtering mechanism (4) includes a grid filter (41), the grid filter (41) is connected to a water washing system (43) via a filtrate delivery pipe (42), and the grid filter (41) is connected to a waste thermal incinerator (45) via a material guide pipe (44).
3. A plug screw drainage solid-liquid separation device according to claim 2, characterized in that: The sewage outlet (11) is connected to a sewage main pipe (12), a sewage valve (13) is provided on the sewage main pipe (12), and the output port of the sewage main pipe (12) is connected to a waste collection box (14).
4. The plug screw drainage solid-liquid separation device according to claim 1, characterized in that: The sewage drainage guide pipe assembly (5) comprises an outer guide pipe (51), wherein two ends of the outer guide pipe (51) are respectively provided with an inlet cylinder portion (52) and a water outlet cylinder portion (53), and an inner guide pipe (54) is provided on the inner side of the outer guide pipe (51).
5. The plug screw drainage solid-liquid separation device according to claim 4, characterized in that: One end of the guide outer tube (51) is arranged on the inner side of the inlet cylinder (52) in the circumferential direction and an inlet tube (511) is provided at the end thereof. An inlet branch tube (512) is provided on the inlet tube (511), and an inlet opening and closing valve (513) is provided on the inlet branch tube (512).
6. The plug screw drainage solid-liquid separation device according to claim 5, characterized in that: One end of the flow guiding inner tube (54) is arranged on the inner side of the flow inlet cylinder (52) in the circumferential direction and has a flow inlet portion (541) at the end thereof. A direct current opening and closing valve (542) is provided on the flow inlet portion (541).
7. The plug screw drainage solid-liquid separation device according to claim 6, characterized in that: The outer guide tube (51) is provided with a plurality of annular filter screens (55) on the inner side thereof in the circumferential direction, and a filter cavity (56) is formed between two adjacent annular filter screens (55). The mesh number of the annular filter screens (55) gradually increases from the inlet cylinder toward one end of the water outlet cylinder (53). The inner guide tube (54) is sequentially passed through the axis of the annular filter screens (55) and the end portion extends into the water outlet cylinder (53).
8. The plug screw drainage solid-liquid separation device according to claim 7, characterized in that: The bottom of the filter chamber (56) is connected to a discharge pipe (57), and a solenoid valve (58) is provided on the discharge pipe (57). Each discharge pipe (57) is connected to a different waste classification box (59). The filter chamber (56) is provided with an inclined guide portion (561), and the bottom of the guide portion (561) is provided with a drainage channel (562).
9. The plug screw drainage solid-liquid separation device according to claim 1, characterized in that: The feed assembly (2) comprises a feed pipe (21), and a feed valve (22) is provided on the feed pipe (21).
10. The plug screw drainage solid-liquid separation device according to claim 1, characterized in that: The plug spiral structure (1) comprises a feed barrel (15) connected to a feed pipe (21), wherein one side of the feed barrel (15) is provided with a spiral pressure rod (16) and the other side is connected to a discharge barrel (3).
Citation Information
Patent Citations
Solid-liquid separation device arranged on blow-off pipeline
CN216604160U