Intelligent card embossing device
By using independently controlled knocking drive mechanism and eccentric wheel transmission in the smart card typing device, the problem of poor quality of the typing is solved, and the control of different pressure holding times is realized, the quality of the typing is improved and the service life of the device is extended.
Patent Information
- Application Number
- CN202422478099.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing smart card convex font type device cannot control the holding time of the concave and bump die separately, resulting in poor quality of the convex font.
A smart card typing device is designed, adopting two sets of knocking drive mechanisms, including a knocking drive motor, an eccentric wheel and a return spring, which can independently control the hammering movement of the concave and boom die, and achieve different pressure holding times through the eccentric wheel transmission.
Improves the quality of the convex characters, simple structure and prolongs service life.
Smart Images

Figure CN223187234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a smart card production device, in particular to a smart card embossing device. Background Art
[0002] During the production of smart cards, a smart card embossing device is used to print characters on the surface of the card. The device primarily comprises a code disk and a die striking mechanism. The code disk comprises an upper code disk, a lower code disk, and a code disk drive mechanism. The upper and lower code disks are horizontally arranged circular discs with dies arranged opposite each other in the circumferential direction. During operation, two die striking mechanisms simultaneously strike a pair of dies in the upper and lower code disks, striking the card located between the two dies and striking the characters in the dies onto the card. For example, the invention application with publication number CN106142850A discloses a device for controlling the depth of embossing and concave printing on smart cards.
[0003] Furthermore, to improve the quality of embossing, a certain holding time (dwelling time) is required after striking. Furthermore, due to the asymmetric structure of embossing, different holding times are required for the concave and convex dies to achieve high-quality embossing. Existing embossing devices use a single power mechanism to drive the hammers of the concave and convex dies for synchronous striking. While this simplifies the structure, the hammers of the concave and convex dies move synchronously and cannot be controlled individually. This also prevents the ability to reserve different holding times as needed, leaving the embossing quality in need of improvement. Utility Model Content
[0004] The purpose of the present utility model is to overcome the above-mentioned problems and provide a smart card embossing device, which can independently control the embossing operation of the concave and convex dies and provide different holding times, thereby improving the embossing quality.
[0005] The purpose of the utility model is achieved through the following technical solutions:
[0006] A smart card embossing device, comprising a code disk and a die striking mechanism;
[0007] The die striking mechanism is provided with two groups and is respectively arranged above and below the code disk; each group of die striking mechanism includes a hammer and a striking drive mechanism for driving the hammer to strike the code disk.
[0008] In a preferred embodiment of the present invention, the knocking drive mechanism includes a knocking drive motor, a knocking transmission assembly, and a reset assembly;
[0009] The hammer is slidably arranged on the mounting frame;
[0010] The striking transmission assembly includes an eccentric wheel connected to the output shaft of the striking drive motor; the circumferential side surface of the eccentric wheel directly or indirectly presses on the top of the striking hammer;
[0011] The reset assembly includes a reset spring, the upper end of the reset spring is directly or indirectly pressed against the hammer, and the lower end of the reset spring is pressed against the mounting bracket.
[0012] Furthermore, the striking transmission assembly further includes a rotating bearing coaxially fixed to the eccentric wheel; the circumferential side surface of the rotating bearing directly or indirectly presses against the top of the hammer. This can greatly reduce friction, making the striking operation smoother and extending the service life.
[0013] Furthermore, a guide sleeve is provided in the mounting frame; the upper end of the hammer is a guide column structure that cooperates with the guide sleeve; and the upper end of the reset spring is pressed against the guide column structure.
[0014] In a preferred embodiment of the present invention, the code disc comprises an upper code disc and a lower code disc, the upper code disc is provided with a convex mold or a concave mold, and the lower code disc is provided with a concave mold or a convex mold.
[0015] Furthermore, the smart card embossing device further includes a rotation drive mechanism for driving the code disk to rotate.
[0016] A preferred solution of the present invention further includes a card conveying mechanism for conveying smart cards, the card conveying mechanism including a card conveying slot, a card pulling belt and a belt driving mechanism for driving the card pulling belt to move in a circular motion; the card conveying slots are provided with two and are arranged in parallel; in the conveying state, the two side portions of the smart card extend into the two card conveying slots; the card pulling belt is provided with multiple card pulling portions.
[0017] Furthermore, the card conveying mechanism further comprises a transverse adjustment drive mechanism, wherein the driving direction of the transverse adjustment drive mechanism is perpendicular to the conveying direction of the smart card;
[0018] The transverse drive mechanism includes a transverse drive motor and a transverse transmission assembly. The transverse transmission assembly includes a screw and a screw nut. The screw nut is directly or indirectly fixedly connected to the structure where the conveying slot is located.
[0019] Furthermore, the structure where the conveying card slot is located includes a conveying rail and a conveying support plate; the conveying support plate is fixedly connected to the conveying rail; and two conveying card slots are respectively arranged on the conveying rail and the conveying support plate.
[0020] Furthermore, the conveying rail is fixedly arranged on a transverse mounting plate, and the transverse mounting plate is directly or indirectly fixedly linked to the screw nut.
[0021] Furthermore, a transverse guide structure is provided between the transverse mounting plate and the screw nut, and the transverse guide structure includes a transverse guide rail and a transverse slider. The transverse guide rail is fixedly connected to the transverse mounting plate and the screw nut respectively; the transverse slider is fixedly connected to the frame.
[0022] Furthermore, the card-pulling belt and the belt driving mechanism are arranged on the transverse mounting plate; the belt driving mechanism includes a belt driving motor and a pulley.
[0023] Through the above structure, under the drive of the horizontal drive motor, the horizontal mounting plate can move horizontally with the smart card, thereby adjusting the relative position of the smart card and the code disk so as to emboss characters at different positions to meet different requirements.
[0024] Furthermore, the card conveying mechanism also includes a roller conveying mechanism, which includes a conveying roller, a transmission shaft, a synchronous gear set and a roller drive motor; the conveying roller is located upstream or downstream of the embossing station, and there are two conveying rollers that are arranged opposite to each other up and down.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The smart card embossing device of the present invention can independently control the embossing operation of the concave and convex dies and provide different holding times, which is beneficial to improving the embossing quality.
[0027] 2. The smart card embossing device of the present invention realizes knocking transmission through an eccentric wheel, has a simple structure, and has a large force. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a front view of the smart card embossing device of the present invention.
[0029] Figure 2 The figure is a side view of the smart card embossing device of the present invention.
[0030] Figure 3 The figure is a schematic diagram of the three-dimensional structure of the smart card embossing device of the present invention.
[0031] Figure 4 It is a front view of the font striking mechanism of the present utility model. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.
[0033] See also Figure 1-3The smart card embossing device of this embodiment includes a code disk 1 and a mold striking mechanism; wherein, the code disk 1 includes an upper code disk and a lower code disk, the upper code disk is provided with a convex mold or a concave mold, and the lower code disk is provided with a concave mold or a convex mold.
[0034] Furthermore, the smart card embossing device further comprises a rotation drive mechanism for rotating the code disc 1. Specifically, the structures of the code disc and the rotation drive mechanism may refer to the prior art.
[0035] See also Figure 1-4 The type mold striking mechanism is provided with two groups and is respectively arranged at the upper and lower sides of the code disk 1; each group of type mold striking mechanisms includes a hammer 2 and a striking drive mechanism for driving the hammer 2 to strike the code disk 1; wherein, the striking drive mechanism includes a striking drive motor 3, a striking transmission assembly and a reset assembly; the hammer 2 is slidably arranged on the mounting bracket 4; the striking transmission assembly includes an eccentric wheel 5, which is connected to the output shaft of the striking drive motor 3; the circumferential side surface of the eccentric wheel 5 is directly or indirectly pressed on the top of the hammer 2; the reset assembly includes a reset spring 6, the upper end of the reset spring 6 is directly or indirectly pressed on the hammer 2, and the lower end of the reset spring 6 is pressed on the mounting bracket 4.
[0036] Furthermore, the striking transmission assembly further includes a rotating bearing 7, which is coaxially fixed to the eccentric wheel 5; the circumferential side surface of the rotating bearing 7 directly or indirectly presses on the top of the hammer 2. This can greatly reduce friction, making the striking operation smoother and extending the service life.
[0037] Furthermore, a guide sleeve 8 is provided in the mounting frame 4; the upper end of the hammer 2 is a guide column structure that cooperates with the guide sleeve 8; and the upper end of the reset spring 6 rests on the guide column structure.
[0038] See also Figure 1-3 The smart card embossing device of this embodiment further includes a card conveying mechanism for conveying smart cards, the card conveying mechanism including a card conveying slot, a card pulling belt 9, and a belt driving mechanism for driving the card pulling belt 9 to circulate; the card conveying slots are provided with two and are arranged in parallel; in the conveying state, both sides of the smart card extend into the two card conveying slots; the card pulling belt 9 is provided with multiple card pulling parts.
[0039] Furthermore, the card conveying mechanism also includes a transverse adjustment drive mechanism, the driving direction of which is perpendicular to the conveying direction of the smart card; the transverse drive mechanism includes a transverse drive motor 10 and a transverse transmission assembly, the transverse transmission assembly includes a screw 11 and a screw 11 nut 12, and the screw 11 nut 12 is directly or indirectly fixedly connected to the structure where the conveying card slot is located.
[0040] Furthermore, the structure where the conveying card slot is located includes a conveying rail 13 and a conveying support plate 14; the conveying support plate 14 is fixedly connected to the conveying rail 13; and two conveying card slots are respectively arranged on the conveying rail 13 and the conveying support plate 14.
[0041] Furthermore, the conveying rail 13 is fixedly mounted on a transverse mounting plate 15 , and the transverse mounting plate 15 is directly or indirectly fixedly linked to the screw rod 11 and the nut 12 .
[0042] Furthermore, a transverse guide structure is provided between the transverse mounting plate 15 and the screw rod 11 and nut 12, and the transverse guide structure includes a transverse guide rail 16 and a transverse slider 17. The transverse guide rail 16 is fixedly connected to the transverse mounting plate 15 and the screw rod 11 and nut 12 respectively; the transverse slider 17 is fixedly connected to the frame.
[0043] Furthermore, the card-pulling belt 9 and the belt driving mechanism are arranged on the transverse mounting plate 15; the belt driving mechanism includes a belt driving motor 18 and a pulley.
[0044] Through the above structure, under the drive of the transverse drive motor 10, the transverse mounting plate 15 can move laterally with the smart card, thereby adjusting the relative position of the smart card and the code disk 1 so as to emboss characters at different positions to meet different requirements.
[0045] See also Figure 1-3 The card conveying mechanism also includes a roller conveying mechanism, which includes a conveying roller 19, a transmission shaft 20, a synchronous gear set and a roller drive motor 21; the conveying roller 19 is located upstream or downstream of the embossing station, and there are two conveying rollers 19 and they are arranged opposite to each other up and down.
[0046] See also Figure 1-4 The working principle of the smart card embossing device of this embodiment is as follows:
[0047] During operation, after the smart card is delivered to the embossing station, the part of the smart card to be embossed is located between the upper and lower code discs. Next, the two sets of striking drive motors 3 drive the corresponding eccentric wheels 5 to rotate, prompting the corresponding hammers 2 to move toward the code disc 1 until the corresponding hammers 2 strike the embossed mold on one side of the smart card, forming a embossed character. At this time, the corresponding concave mold is located on the other side of the smart card and wrapped around the outside of the embossed character, and each is maintained for a certain period of time until the embossed character is fully formed. During this process, the striking drive motors 3 of the two sets of striking drive mechanisms can independently control the stop time of the corresponding hammers 2, and different holding times can be set according to actual needs, which is conducive to improving the quality of embossing.
[0048] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.
Claims
1. A smart card embossing device, comprising a code disk and a die striking mechanism; characterized in that: The die striking mechanism is provided with two groups and is respectively arranged above and below the code disk; each group of die striking mechanism includes a hammer and a striking drive mechanism for driving the hammer to strike the code disk.
2. The smart card embossing device according to claim 1, characterized in that: The knocking drive mechanism includes a knocking drive motor, a knocking transmission assembly and a reset assembly; The hammer is slidably arranged on the mounting frame; The striking transmission assembly includes an eccentric wheel connected to the output shaft of the striking drive motor; the circumferential side surface of the eccentric wheel directly or indirectly presses on the top of the striking hammer; The reset assembly includes a reset spring, the upper end of the reset spring is directly or indirectly pressed against the hammer, and the lower end of the reset spring is pressed against the mounting bracket.
3. The smart card embossing device according to claim 2, characterized in that: The striking transmission assembly further comprises a rotating bearing which is coaxially fixed on the eccentric wheel; the circumferential side surface of the rotating bearing is directly or indirectly pressed on the top of the striking hammer.
4. The smart card embossing device according to claim 2, characterized in that: A guide sleeve is provided in the mounting frame; the upper end of the hammer is a guide column structure matched with the guide sleeve; the upper end of the reset spring is pressed against the guide column structure.
5. The smart card embossing device according to claim 1, characterized in that: It also includes a card conveying mechanism for conveying smart cards, which includes a card conveying slot, a card pulling belt and a belt driving mechanism for driving the card pulling belt to move in a circular motion; there are two card conveying slots and they are arranged in parallel; in the conveying state, the two sides of the smart card extend into the two card conveying slots; the card pulling belt is provided with multiple card pulling parts.
6. The smart card embossing device according to claim 5, characterized in that: The card conveying mechanism further comprises a transverse adjustment driving mechanism, wherein the driving direction of the transverse adjustment driving mechanism is perpendicular to the conveying direction of the smart card; The transverse adjustment drive mechanism includes a transverse drive motor and a transverse transmission assembly. The transverse transmission assembly includes a screw and a screw nut. The screw nut is directly or indirectly fixedly connected to the structure where the conveying slot is located.
7. The smart card embossing device according to claim 6, characterized in that: The structure where the conveying card slot is located includes a conveying rail and a conveying support plate; the conveying support plate is fixedly connected to the conveying rail; and two conveying card slots are respectively arranged on the conveying rail and the conveying support plate.
8. The smart card embossing device according to claim 7, characterized in that: The conveying rail is fixedly arranged on a transverse mounting plate, and the transverse mounting plate is directly or indirectly fixedly linked to the screw nut; the card belt and the belt driving mechanism are arranged on the transverse mounting plate.
9. The smart card embossing device according to claim 8, characterized in that: A transverse guide structure is provided between the transverse mounting plate and the screw nut. The transverse guide structure includes a transverse guide rail and a transverse slider. The transverse guide rail is fixedly connected to the transverse mounting plate and the screw nut respectively; the transverse slider is fixedly connected to the frame.
10. The smart card embossing device according to claim 5, characterized in that: The card conveying mechanism also includes a roller conveying mechanism, which includes a conveying roller, a transmission shaft, a synchronous gear set and a roller drive motor; the conveying roller is located upstream or downstream of the embossing station, and there are two conveying rollers that are arranged opposite to each other up and down.
Citation Information
Patent Citations
Device capable of controlling printing length of intelligent card raised and debossed characters
CN106142850A