Rapid feeding device for sterilization rack

By designing a fast loading device, using the linkage of mechanical structure and infrared sensors, the automatic transfer and loading of the sterilization frame is achieved, which solves the problem of low loading efficiency of the sterilization frame and improves the transmission accuracy and intelligence of the sterilization frame.

CN223188148UActive Publication Date: 2025-08-05NINGDE YIZHIYUAN AGRI DEV CO LTD
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Patent Information

Application Number
CN202422567481.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-05
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing sterilization racks are inefficient when loading sterilization frames, manual handling is time-consuming and labor-intensive, and have high limitations.

Method used

A quick loading device is designed, including a frame, lifting mechanism, loading table and conveying mechanism. Through a mechanical structure, the sterilization frame is transferred from the discharge end of the sterilization frame to the sterilization frame placement layer of different heights, and fixed through the connecting parts, combining the linkage of infrared sensors and controllers to achieve intelligent loading.

Benefits of technology

It improves the transmission accuracy and loading efficiency of the sterilization frame, reduces the labor intensity of manual handling, and improves the loading efficiency and intelligence of the sterilization frame.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223188148U_ABST
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Abstract

The utility model relates to the technical field of sterilization racks, in particular to a rapid feeding device for a sterilization rack, which is used for being matched with an existing sterilization rack to transfer sterilization frames loaded with fungus bags and output from a fungus bag discharging end to sterilization frame placing layers with different heights, and the sterilization racks are usually movable, so that the sterilization racks are convenient to use. The utility model relates to a quick feeding device for a sterilization frame, which is characterized in that the sterilization frame and the conveying mechanism are fixed into a whole, so that the conveying accuracy is improved, and particularly, the quick feeding device comprises a frame, a lifting mechanism arranged on the frame, a feeding table mounted on the lifting mechanism and a conveying mechanism arranged on the feeding table; the feeding table is moved to the sterilization frame containing layer needing to be loaded through the lifting mechanism, namely, the feeding table is aligned to the corresponding sterilization frame containing layer, then the conveying mechanism is driven to transfer the sterilization frame to the sterilization frame containing layer, manual carrying is replaced with a mechanical structure in the whole process, the labor-saving effect is achieved, and the feeding efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sterilization racks, in particular to a rapid loading device for a sterilization rack. Background Art

[0002] During the sterilization process, the sterilization frame containing the sterilization packs needs to be manually transferred to the sterilization rack. Once the sterilization rack is loaded, it is pushed into the sterilization chamber for the sterilization process, thus completing the sterilization process. However, manual handling can lead to low overall efficiency. In addition, some sterilization racks are tall, and manual handling is limited in height. This is not only time-consuming and labor-intensive, but also extremely difficult to operate. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a rapid loading device for a sterilization rack, which can better solve the above-mentioned technical problems.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A rapid loading device for a sterilization rack, wherein the sterilization rack is provided with at least two layers of sterilization frame placement layers, the bottom of the sterilization rack is provided with movable wheels, and a first connecting part is provided on the lower side of the sterilization rack, and the rapid loading device is provided at the mushroom bag discharge end, and the mushroom bag is placed in the sterilization frame and output from the mushroom bag discharge end. The rapid loading device includes a frame, a lifting mechanism provided on the frame, a loading platform installed on the lifting mechanism and a conveying mechanism provided on the loading platform, the lower part of the frame is provided with a second connecting part adapted to the first connecting part, the first connecting part and the second connecting part are detachably connected, one end of the loading platform is arranged corresponding to the sterilization frame placement layer of the sterilization rack, and the other end of the loading platform is arranged corresponding to the mushroom bag discharge end.

[0006] Furthermore, a guide portion is provided at one end of the sterilization frame placement layer facing the rapid loading device.

[0007] Furthermore, the guide portion is two guide plates respectively provided on the sides of the sterilization frame placement layer, and the two guide plates are distributed in an eight-shaped shape.

[0008] Furthermore, a limiting portion is provided at one end of the sterilization frame placement layer away from the rapid loading device.

[0009] Furthermore, a rolling wheel is embedded on the bottom surface of the sterilization frame placement layer.

[0010] Furthermore, the two or more rolling wheels are parallel to each other and spaced apart, and the axial direction of the rolling wheel is perpendicular to the transmission direction of the transmission mechanism.

[0011] Furthermore, the first connecting portion is a socket, the second connecting portion is a connecting frame, the connecting frame has a through hole arranged opposite to the socket, and the pin passes through the through hole and the socket in sequence and is threadedly connected to the nut.

[0012] Furthermore, the lifting mechanism includes a driving mechanism, a screw, a slide rail and a slide plate. The driving mechanism, screw and slide rail are all arranged on the frame. The driving mechanism is connected to the screw for transmission. The screw is vertically arranged. The two slide rails are symmetrically distributed on both horizontal sides of the screw and the slide rails are parallel to the screw. A threaded hole matching the screw is provided in the middle position of one side of the slide plate. Slide blocks matching the slide rails are provided at both ends of one side of the slide plate. The loading platform is fixedly connected to the other side of the slide plate.

[0013] Furthermore, an infrared sensor is provided on the sterilization frame placement layer, and the infrared sensor is electrically connected to an external controller, and the controller is electrically connected to the driving mechanism and the transmission mechanism respectively.

[0014] The beneficial effects of the utility model are:

[0015] The utility model provides a rapid loading device for a sterilization rack, which is used to cooperate with the existing sterilization rack to transfer the sterilization frame loaded with bacteria bags output from the bacteria bag discharge end to the sterilization frame placement layer at different heights. Since the sterilization rack is usually movable, during the loading of the sterilization frame, the first connecting part cooperates with the second connecting part to fix the two into one, thereby improving the transmission accuracy. The specific rapid loading device includes a frame, a lifting mechanism arranged on the frame, a loading platform installed on the lifting mechanism and a conveying mechanism arranged on the loading platform. When the sterilization frame loaded with bacteria bags output from the bacteria bag discharge end is transferred to the conveying mechanism on the loading platform, the loading platform is moved to the sterilization frame placement layer to be loaded by the lifting mechanism, that is, the loading platform is aligned with the corresponding sterilization frame placement layer, and then the conveying mechanism is driven to transfer the sterilization frame to the sterilization frame placement layer. The whole process uses a mechanical structure instead of manual handling, which not only saves labor but also greatly improves the loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic structural diagram of a rapid loading device for a sterilization rack according to the present invention;

[0017] Figure 2 Shown Figure 1 The main view;

[0018] Figure 3 Shown Figure 1 A top view of

[0019] Figure 4 Shown Figure 1Side view of;

[0020] Description of Figure Numbers:

[0021] 1- sterilization rack; 11- sterilization frame placement layer; 111- guide portion; 12- movable wheel; 13- first connecting portion;

[0022] 2- fast loading device; 21- frame; 211- second connecting part; 22- lifting mechanism; 221- driving mechanism; 222- screw; 223- slide rail; 224- slide plate; 23- loading platform; 24- conveying mechanism;

[0023] 3- Mushroom bag discharge end. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0025] like Figures 1-4 As shown, the utility model provides a rapid loading device for a sterilization rack, wherein the sterilization rack is provided with at least two layers of sterilization frame placement layers, the bottom of the sterilization rack is provided with movable wheels, and a first connecting part is provided on the lower side of the sterilization rack, and the rapid loading device is provided at the mushroom bag discharge end, and the mushroom bag is placed in the sterilization frame and output from the mushroom bag discharge end. The rapid loading device includes a frame, a lifting mechanism provided on the frame, a loading platform installed on the lifting mechanism and a conveying mechanism provided on the loading platform, and the lower part of the frame is provided with a second connecting part adapted to the first connecting part, and the first connecting part and the second connecting part are detachably connected, and one end of the loading platform is arranged corresponding to the sterilization frame placement layer of the sterilization rack, and the other end of the loading platform is arranged corresponding to the mushroom bag discharge end.

[0026] From the above description, it can be seen that the present invention has the following beneficial effects:

[0027] The utility model provides a rapid loading device for a sterilization rack, which is used to cooperate with the existing sterilization rack to transfer the sterilization frame loaded with bacteria bags output from the bacteria bag discharge end to the sterilization frame placement layer at different heights. Since the sterilization rack is usually movable, during the loading of the sterilization frame, the first connecting part cooperates with the second connecting part to fix the two into one, thereby improving the transmission accuracy. The specific rapid loading device includes a frame, a lifting mechanism arranged on the frame, a loading platform installed on the lifting mechanism and a conveying mechanism arranged on the loading platform. When the sterilization frame loaded with bacteria bags output from the bacteria bag discharge end is transferred to the conveying mechanism on the loading platform, the loading platform is moved to the sterilization frame placement layer to be loaded by the lifting mechanism, that is, the loading platform is aligned with the corresponding sterilization frame placement layer, and then the conveying mechanism is driven to transfer the sterilization frame to the sterilization frame placement layer. The whole process uses a mechanical structure instead of manual handling, which not only saves labor but also greatly improves the loading efficiency.

[0028] Furthermore, a guide portion is provided at one end of the sterilization frame placement layer facing the rapid loading device.

[0029] From the above description, it can be seen that by providing the guide part, when the sterilization frame is transferred to the sterilization frame placement layer, the guide part cooperates to play a correction role, so that the sterilization frame can be placed more neatly on the sterilization frame placement layer.

[0030] Furthermore, the guide portion is two guide plates respectively provided on the sides of the sterilization frame placement layer, and the two guide plates are distributed in an eight-shaped shape.

[0031] It can be seen from the above description that the guiding function can be satisfied through the above structural design.

[0032] Furthermore, a limiting portion is provided at one end of the sterilization frame placement layer away from the rapid loading device.

[0033] As can be seen from the above description, the limiting portion is provided to prevent the sterilization frame from sliding out from the end of the sterilization frame placement layer away from the rapid loading device.

[0034] Furthermore, a rolling wheel is embedded on the bottom surface of the sterilization frame placement layer.

[0035] As can be seen from the above description, the provision of the rolling wheels facilitates the movement of the sterilization frame on the sterilization frame placement layer.

[0036] Furthermore, the two or more rolling wheels are parallel to each other and spaced apart, and the axial direction of the rolling wheel is perpendicular to the transmission direction of the transmission mechanism.

[0037] It can be seen from the above description that the above specific structural design facilitates the movement of the sterilization frame.

[0038] Furthermore, the first connecting portion is a socket, the second connecting portion is a connecting frame, the connecting frame has a through hole arranged opposite to the socket, and the pin passes through the through hole and the socket in sequence and is threadedly connected to the nut.

[0039] It can be seen from the above description that the fixed assembly of the sterilization rack and the rapid loading device is achieved through the above specific structural design.

[0040] Furthermore, the lifting mechanism includes a driving mechanism, a screw, a slide rail and a slide plate. The driving mechanism, screw and slide rail are all arranged on the frame. The driving mechanism is connected to the screw for transmission. The screw is vertically arranged. The two slide rails are symmetrically distributed on both horizontal sides of the screw and the slide rails are parallel to the screw. A threaded hole matching the screw is provided in the middle position of one side of the slide plate. Slide blocks matching the slide rails are provided at both ends of one side of the slide plate. The loading platform is fixedly connected to the other side of the slide plate.

[0041] From the above description, it can be seen that the lifting function of the loading platform is realized through the above specific structural design.

[0042] Furthermore, an infrared sensor is provided on the sterilization frame placement layer, and the infrared sensor is electrically connected to an external controller, and the controller is electrically connected to the driving mechanism and the transmission mechanism respectively.

[0043] From the above description, it can be seen that by setting up infrared sensors and controllers and making relevant electrical connections, a linkage relationship between each other can be achieved, that is, the infrared sensor can be used to determine whether the sterilization frame placement layer is full or the placement status of the sterilization frame placement layer on each layer. According to this situation, the controller can control the driving mechanism and the transmission mechanism to cooperate. If a layer is not full, the next sterilization frame to be loaded can be transported to this position through the cooperation of the driving mechanism and the transmission mechanism until the loading of the entire sterilization rack is completed, thereby greatly improving the degree of intelligence.

[0044] Several preferred embodiments or application examples are listed below to help those skilled in the art better understand the technical content of the present invention and the technical contribution made by the present invention relative to the prior art:

[0045] Preferred embodiment one:

[0046] like Figures 1 to 4 As shown, the utility model provides a rapid loading device for a sterilization rack, wherein the sterilization rack 1 is provided with at least two sterilization frame placement layers 11, the bottom of the sterilization rack 1 is provided with movable wheels 12, and the lower side of the sterilization rack 1 is provided with a first connecting portion 13, the rapid loading device 2 is provided at the mushroom bag discharge end 3, and the mushroom bag is placed in the sterilization frame and discharged from the mushroom bag discharge end;

[0047] The rapid loading device includes a frame 21, a lifting mechanism 22 mounted on the frame, a loading platform 23 mounted on the lifting mechanism, and a conveying mechanism 24 mounted on the loading platform. The lower portion of the frame 21 is provided with a second connecting portion 211 that is compatible with the first connecting portion. The first connecting portion 13 and the second connecting portion 211 are detachably connected. Specifically, the first connecting portion is a socket, and the second connecting portion is a connecting frame. The connecting frame has a through hole arranged opposite the socket. A pin passes through the through hole and the socket in sequence and then is threadedly connected to a nut. This specific structural design achieves fixed assembly of the sterilization rack and the rapid loading device. The conveying mechanism 24 can be a conveyor belt.

[0048] One end of the loading platform 23 is arranged corresponding to the sterilization frame placement layer 11 of the sterilization rack, and the other end of the loading platform 23 is arranged corresponding to the mushroom bag discharge end 3.

[0049] The sterilization frame placement layer 11 is provided with a guide portion 111 at one end facing the rapid loading device. The guide portion 111 comprises two guide plates arranged on the sides of the sterilization frame placement layer, arranged in a figure-eight pattern. The guide portion helps to align the sterilization frames when they are transferred to the sterilization frame placement layer, ensuring a more orderly placement of the sterilization frames on the sterilization frame placement layer.

[0050] A stopper is provided on the end of the sterilization frame placement layer 11 away from the rapid loading device. This stopper prevents the sterilization frame from sliding out of the end of the sterilization frame placement layer away from the rapid loading device. Rolling wheels are embedded in the bottom surface of the sterilization frame placement layer 11. Two or more rolling wheels are arranged parallel to each other and spaced apart, with the axial direction of the rolling wheels perpendicular to the transmission direction of the transmission mechanism. The rolling wheels facilitate movement of the sterilization frame on the sterilization frame placement layer.

[0051] The lifting mechanism 22 includes a drive mechanism 221, a screw rod 222, a slide rail 223, and a slide plate 224. The drive mechanism 221, screw rod 222, and slide rail 223 are all disposed on the frame 21. The drive mechanism 221 is in driving connection with the screw rod 222, which is vertically disposed. Two slide rails 223 are symmetrically distributed on either side of the screw rod 222 and are parallel to the screw rod 222. A threaded hole is provided in the middle of one side of the slide plate 224 for mating with the screw rod 222. Slide blocks are provided at both ends of one side of the slide plate 224 for mating with the slide rails. The loading platform 23 is fixedly connected to the other side of the slide plate 224. Through the above-mentioned specific structural design, the lifting function of the loading platform is achieved. In this embodiment, the drive mechanism 221 can be equipped with an existing drive motor.

[0052] The sterilization frame placement layer 11 is equipped with an infrared sensor, which is electrically connected to an external controller, which is in turn electrically connected to the drive mechanism and transmission mechanism. By providing the infrared sensor and controller and establishing the relevant electrical connections, a linkage relationship can be achieved. Specifically, the infrared sensor can determine whether the sterilization frame placement layer is full or the placement status of each sterilization frame placement layer. Based on this information, the controller can coordinate the drive mechanism and transmission mechanism. If a layer is not full, the drive mechanism and transmission mechanism can coordinate to move the next sterilization frame to be loaded to that location until the entire sterilization rack is loaded, greatly improving the level of intelligence. In this embodiment, both the infrared sensor and controller can be existing products.

[0053] The present invention has been described with reference to the above embodiments and accompanying drawings. However, the above embodiments are merely exemplary embodiments of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the present invention. On the contrary, modifications and equivalents falling within the spirit and scope of the claims are intended to be within the scope of the present invention.

Claims

1. A rapid loading device for a sterilization rack, wherein the sterilization rack is provided with at least two sterilization frame placement layers, and the bottom of the sterilization rack is provided with movable wheels, characterized in that: A first connecting part is provided on the lower side of the sterilization rack, and the quick loading device is provided at the discharge end of the mushroom bag. The mushroom bag is placed in the sterilization frame and output from the discharge end of the mushroom bag. The quick loading device includes a frame, a lifting mechanism provided on the frame, a loading platform installed on the lifting mechanism and a conveying mechanism provided on the loading platform. A second connecting part adapted to the first connecting part is provided at the lower part of the frame, and the first connecting part and the second connecting part are detachably connected. One end of the loading platform is arranged corresponding to the sterilization frame placement layer of the sterilization rack, and the other end of the loading platform is arranged corresponding to the discharge end of the mushroom bag.

2. A rapid loading device for a sterilization rack according to claim 1, characterized in that: A guide portion is provided on one end of each sterilization frame placement layer facing the rapid loading device.

3. A rapid loading device for a sterilization rack according to claim 2, characterized in that: The guide portion is two guide plates respectively arranged on the side surfaces of the sterilization frame placement layer, and the two guide plates are distributed in an eight-shaped shape.

4. A rapid loading device for a sterilization rack according to claim 1, characterized in that: A limiting portion is provided on one end of each sterilization frame placement layer away from the rapid loading device.

5. The rapid loading device for a sterilization rack according to claim 1, characterized in that: The bottom surface of each sterilization frame placement layer is embedded with rolling wheels.

6. A rapid loading device for a sterilization rack according to claim 5, characterized in that: The two or more rolling wheels are parallel to each other and spaced apart, and the axial direction of the rolling wheel is perpendicular to the transmission direction of the transmission mechanism.

7. The rapid loading device for a sterilization rack according to claim 1, characterized in that: The first connecting part is a socket, the second connecting part is a connecting frame, the connecting frame has a through hole arranged opposite to the socket, and the pin passes through the through hole and the socket in sequence and is threadedly connected to the nut.

8. The rapid loading device for a sterilization rack according to claim 1, characterized in that: The lifting mechanism includes a driving mechanism, a screw, a slide rail and a slide plate. The driving mechanism, screw and slide rail are all arranged on the frame. The driving mechanism is connected to the screw for transmission. The screw is arranged vertically. The two slide rails are symmetrically distributed on both horizontal sides of the screw and the slide rails are parallel to the screw. A threaded hole matching the screw is provided in the middle position of one side of the slide plate. Slide blocks matching the slide rails are provided at both ends of one side of the slide plate. The loading platform is fixedly connected to the other side of the slide plate.

9. A rapid loading device for a sterilization rack according to claim 8, characterized in that: An infrared sensor is provided on each sterilization frame placement layer. The infrared sensor is electrically connected to an external controller, and the controller is electrically connected to the driving mechanism and the transmission mechanism respectively.