Enhanced 45-degree antiskid butyl roller
Through the butyl roller with a multi-layer composite structure, the problem of anti-slip material being easily damaged and electrostatic, and the anti-slip and anti-static effects in long-term use are achieved to protect the safety of equipment and personnel.
Patent Information
- Application Number
- CN202422563420.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing butyl rollers have insufficient anti-slip materials, which are easily damaged after long-term use, which affects the performance of the rollers and lacks anti-static functions, which may damage equipment and personnel.
It adopts a multi-layer composite structure, including a polyurethane layer, a polyether etherketone layer, a nylon layer, a butyl rubber layer, a polystyrene layer, a polypropylene layer, a conductive rubber layer and a silica layer, combining wear resistance, high temperature resistance, conductive and anti-static properties to enhance anti-slip and anti-static effects.
Maintain anti-slip performance during long-term use, prevent the negative impact of static electricity on equipment and personnel, protect precision electronic components, and avoid equipment failure.
Smart Images

Figure CN223188284U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of butyl rollers, and in particular relates to an enhanced 45° anti-skid butyl roller. Background Art
[0002] Butyl sticky roller is a sticky roller made of butyl rubber. It has anti-static properties and can effectively absorb and remove dust and impurities on the surface of equipment, keep the equipment clean, and improve work efficiency. It is also a tool for dust removal. Its main material is butyl rubber. This roller is often used in the electronics industry and printing industry where dust removal is required. It can effectively remove dust, impurities and particles without damaging the product surface. However, the material of the existing roller is not anti-slip enough, and long-term use will affect the normal use of the roller. Therefore, an enhanced 45° anti-slip butyl roller is proposed.
[0003] For example, Chinese patent publication number CN202743892U discloses an anti-slip roller with a plurality of grooves on its outer surface, each of which is lined with a rubber layer. This utility model is easy to use and provides smooth transmission. It increases friction between the steel belt and the roller, reducing slippage during transmission and effectively extending the service life of the steel belt.
[0004] The above patent has the following problems:
[0005] Compared to existing rollers, which often have less anti-slip material, long-term use can damage the material, reducing the roller's anti-slip performance and affecting its operating efficiency. Furthermore, existing rollers are not maintained with anti-static materials, which can cause damage to equipment and personnel, as well as negatively impact the production environment. Static electricity can damage delicate electronic components, leading to equipment failure or performance degradation. To address this, we propose an enhanced 45° anti-slip butyl roller. Utility Model Content
[0006] The purpose of the utility model is to provide an enhanced 45° anti-skid butyl roller to solve the above-mentioned technical problems, so as to achieve the effect of multiple anti-skid materials and anti-static properties.
[0007] In view of this, the utility model provides a reinforced 45° anti-slip butyl roller, including a roller body, a polyurethane layer is fixedly provided inside the roller body, a polyetheretherketone layer is fixedly provided inside the polyurethane layer, a nylon layer is fixedly provided inside the polyetheretherketone layer, a butyl rubber layer is fixedly provided inside the nylon layer, a polystyrene layer is fixedly provided inside the butyl rubber layer, a polypropylene layer is fixedly provided inside the polystyrene layer, a conductive rubber layer is fixedly provided inside the polypropylene layer, and a silica layer is fixedly provided inside the conductive rubber layer.
[0008] Based on the above structure, the polyurethane layer has extremely high wear resistance and good elasticity to enhance the anti-slip property of the roller body. Then, the polyetheretherketone layer is known for its excellent high temperature resistance and wear resistance, which can provide good anti-slip effect. Then, the nylon layer is used to enhance the protective performance of the roller body due to its high temperature resistance and wear resistance. Then, the butyl rubber layer can be used to enhance the wear resistance of the roller body. The enhanced wear resistance can achieve anti-slip effect. When used in combination, there are many anti-slip materials, and multiple materials will not damage the anti-slip materials after long-term use, will not directly reduce the anti-slip performance of the roller body, and will not affect the working efficiency of the roller body. The strong conductivity of the polystyrene layer and the anti-static performance of the polypropylene layer can enhance the anti-static effect of the roller body. Then, the conductive rubber layer has good elasticity and wear resistance, which is suitable for roller bodies that need to be used frequently. Then, the silicon dioxide layer can absorb static electricity and prevent static electricity generation. When used in combination, the use of anti-static materials will not have a negative impact on equipment and personnel, will not damage precision electronic components, and will not cause equipment failure.
[0009] Preferably, connecting pieces are fixedly installed on both sides of the polyurethane layer, and fixing pieces are fixedly installed on both sides of the connecting piece, so that the fixing pieces can be easily connected to other parts.
[0010] Preferably, a limit plate is movably mounted on the surface of the fixing member, and a mounting plate is fixedly mounted on the bottom of the limit plate, so that the limit plate is easy to install.
[0011] Preferably, a protective cover is sleeved and installed on the surface of the roller body, and a mounting plate is movably installed on the surface of the protective cover, and the protective cover is used to protect the roller body.
[0012] Preferably, a limiting block is fixedly provided inside the protective cover, the limiting block is made of wear-resistant material, and the limiting block fixes the protective cover.
[0013] Preferably, the interior of the mounting plate is provided with an internal threaded hole, and a fixing rod is movably installed inside the internal threaded hole. The mounting plate is used for fastening and installing the protective cover.
[0014] Preferably, ventilation holes are provided on the surface of the protective cover, and a dustproof net is fixedly installed inside the ventilation holes.
[0015] The beneficial effects of the utility model are:
[0016] 1. This enhanced 45° anti-slip butyl roller can utilize the polyurethane layer with extremely high wear resistance and good elasticity to enhance the anti-slip property of the roller body. Then, the polyetheretherketone layer is known for its excellent high temperature resistance and wear resistance, which can provide good anti-slip effect. Then, the high temperature and wear resistance of the nylon layer is utilized to enhance the protective performance of the roller body. Then, the butyl rubber layer can be used to enhance the wear resistance of the roller body. The enhanced wear resistance can provide anti-slip performance. When used in combination, there are many anti-slip materials. Long-term use of multiple materials will not damage the anti-slip materials, will not directly reduce the anti-slip performance of the roller body, and will not affect the working efficiency of the roller body.
[0017] 2. This enhanced 45° anti-slip butyl roller can utilize the strong conductivity of the polystyrene layer and the antistatic performance of the polypropylene layer to achieve the antistatic effect on the roller body. Then, the conductive rubber layer has good elasticity and wear resistance, making it suitable for roller bodies that need to be used frequently. Then, the silicon dioxide layer can absorb static electricity and prevent static electricity generation. When used together, it adopts antistatic materials, which will not have a negative impact on equipment and personnel, will not damage precision electronic components, and will not cause equipment failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall three-dimensional diagram of the utility model;
[0019] Figure 2 It is a partial three-dimensional diagram of the roller body in the present utility model;
[0020] Figure 3 It is a partial three-dimensional diagram of the polystyrene layer in the present invention;
[0021] Figure 4 It is a partial three-dimensional view of the installation plate in the utility model.
[0022] The marks in the figure are:
[0023] 1. Roller body; 101. Polyurethane layer; 102. Polyetheretherketone layer; 103. Nylon layer; 104. Butyl rubber layer; 2. Polystyrene layer; 201. Polypropylene layer; 202. Conductive rubber layer; 203. Silicon dioxide layer; 3. Connector; 301. Fixing part; 4. Limit plate; 401. Mounting plate; 5. Protective cover; 6. Limit block; 7. Mounting plate; 701. Internal threaded hole; 702. Fixing rod; 8. Ventilation hole; 801. Dust screen. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] This application embodiment discloses an enhanced 45° anti-slip butyl roller. Figures 1-4 , including a roller body 1, a polyurethane layer 101 is fixedly provided inside the roller body 1, a polyetheretherketone layer 102 is fixedly provided inside the polyetheretherketone layer 102, a nylon layer 103 is fixedly provided inside the polyetheretherketone layer 102, a butyl rubber layer 104 is fixedly provided inside the nylon layer 103, a polystyrene layer 2 is fixedly provided inside the butyl rubber layer 104, a polypropylene layer 201 is fixedly provided inside the polystyrene layer 2, a conductive rubber layer 202 is fixedly provided inside the polypropylene layer 201, and a silicon dioxide layer 203 is fixedly provided inside the conductive rubber layer 202.
[0026] Based on the above structure, the polyurethane layer 101 can be used to have extremely high wear resistance and good elasticity to enhance the anti-slip property of the roller body 1, and then the polyetheretherketone layer 102 is used for its excellent high temperature resistance and wear resistance, which can provide a good anti-slip effect, and then the nylon layer 103 is used to enhance the protective performance of the roller body 1 with its high temperature resistance and wear resistance, and then the butyl rubber layer 104 can be used to enhance the wear resistance of the roller body 1. The wear resistance is enhanced to prevent slipping, and when used in combination, there are many anti-slip materials, and a variety of materials will not damage the anti-slip materials after long-term use. It will directly reduce the anti-slip performance of the roller body 1 without affecting the working efficiency of the roller body 1. The strong conductivity of the polystyrene layer 2 and the antistatic performance of the polypropylene layer 201 can enhance the anti-static effect of the roller body 1. The conductive rubber layer 202 has good elasticity and wear resistance, which is suitable for roller bodies 1 that need to be used frequently. The silicon dioxide layer 203 is then used to absorb static electricity and prevent the generation of static electricity. When used in combination with anti-static materials, it will not have a negative impact on equipment and personnel, will not damage precision electronic components, and will not cause equipment failure.
[0027] In one embodiment, the connecting members 3 are fixedly installed on both sides of the polyurethane layer 101 , and the fixing members 301 are fixedly installed on both sides of the connecting member 3 .
[0028] Specifically, the connecting member 3 can be used together with the fixing member 301 to facilitate the connection of the roller body 1 with other machine tools.
[0029] In this embodiment, holes are provided on the fixing member 301 for installing fasteners.
[0030] In one embodiment, a limiting plate 4 is movably mounted on the surface of the fixing member 301 , and a mounting plate 401 is fixedly mounted on the bottom of the limiting plate 4 .
[0031] Specifically, the fixing member 301 can be fixed by using the limiting plate 4. When the device needs to be installed on a machine tool, holes are punched on the installation plate 401 to facilitate installation.
[0032] In this embodiment, the installation of the limiting plate 4 can facilitate connection with the machine tool, and a hole can be opened on the limiting plate 4 to connect with the machine tool without damaging the fixing member 301.
[0033] In one embodiment, a protective cover 5 is sleeved and mounted on the surface of the roller body 1 , and a mounting plate 7 is movably mounted on the surface of the protective cover 5 .
[0034] Specifically, the roller body 1 can be protected by the protective cover 5 .
[0035] In this embodiment, when the device is not in use, the protective cover 5 can be used to protect the roller body 1.
[0036] In one embodiment, a limit block 6 is fixedly provided inside the protective cover 5 , and the limit block 6 is made of wear-resistant material.
[0037] Specifically, the protective cover 5 can be fixed to the surface of the roller body 1 by using the limiting block 6 .
[0038] In this embodiment, the protective cover 5 is fixed by the mounting plate 7 , but the interior of the protective cover 5 is not fixed, which may cause the roller body 1 to slide inside the protective cover 5 . The setting of the limit block 6 can ensure that the roller body 1 is sufficiently stable inside the protective cover 5 .
[0039] In one embodiment, an internal threaded hole 701 is formed inside the mounting plate 7 , and a fixing rod 702 is movably installed inside the internal threaded hole 701 .
[0040] Specifically, the protective cover 5 can be limited by the mounting plate 7 , and the protective cover 5 can be adjusted by rotating the fixing rod 702 inside the internal threaded hole 701 .
[0041] In this embodiment, the protective cover 5 is adjustable and suitable for roller bodies 1 of different sizes.
[0042] In one embodiment, a ventilation hole 8 is opened on the surface of the protective cover 5 , and a dustproof net 801 is fixedly installed inside the ventilation hole 8 .
[0043] Specifically, the ventilation holes 8 can be used to ventilate the roller body 1 to ensure the dryness of its internal material, and a dustproof net 801 is provided to prevent dust from entering the protective cover 5 through the ventilation holes 8, thereby improving the cleanliness of the protective cover 5.
[0044] In this embodiment, a dustproof net 801 is provided to improve the cleanliness of the interior of the protective cover 5 .
[0045] When the reinforced 45° anti-skid butyl roller of this embodiment is used, the polyurethane layer 101 has extremely high wear resistance and good elasticity to enhance the anti-skid property of the roller body 1, and then the polyetheretherketone layer 102 is used, which is known for its excellent high temperature resistance and wear resistance, and can provide a good anti-skid effect, and then the nylon layer 103 is used to enhance the protective performance of the roller body 1 due to its high temperature resistance and wear resistance, and then the butyl rubber layer 104 can be used to enhance the wear resistance of the roller body 1, and then the strong conductivity of the polystyrene layer 2 and the antistatic property of the polypropylene layer 201 can have an anti-static effect on the roller body 1, and then the conductive rubber layer 202 has good elasticity and wear resistance, which is suitable for the roller body 1 that needs to be used frequently, and then the silicon dioxide layer 203 is used to absorb static electricity, and then Then, the protective cover 5 can be used to protect the roller body 1, and the mounting plate 7 can be used to limit the protective cover 5. The protective cover 5 can be adjusted by rotating the fixing rod 702 inside the internal threaded hole 701. Then, the protective cover 5 can be fixed to the surface of the roller body 1 using the limiting block 6. Then, the connecting member 3 and the fixing member 301 can be used to facilitate the connection of the roller body 1 with other processing seats. The fixing member 301 can be fixed using the limiting plate 4. When the device needs to be installed on the machine tool, holes can be punched on the mounting plate 401, and then the ventilation holes 8 can be opened to ventilate the roller body 1 to ensure the dryness of its internal material. A dustproof net 801 is set to prevent dust from entering the protective cover 5 through the ventilation holes 8, thereby improving the cleanliness of the inside of the protective cover 5.
[0046] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An enhanced 45° anti-slip butyl roller, comprising a roller body (1), characterized in that: Also includes: A polyurethane layer (101) is fixedly provided inside the roller body (1), a polyetheretherketone layer (102) is fixedly provided inside the polyurethane layer (101), a nylon layer (103) is fixedly provided inside the polyetheretherketone layer (102), a butyl rubber layer (104) is fixedly provided inside the nylon layer (103), a polystyrene layer (2) is fixedly provided inside the butyl rubber layer (104), a polypropylene layer (201) is fixedly provided inside the polystyrene layer (2), a conductive rubber layer (202) is fixedly provided inside the polypropylene layer (201), and a silicon dioxide layer (203) is fixedly provided inside the conductive rubber layer (202).
2. The reinforced 45° anti-slip butyl roller according to claim 1, characterized in that: Connecting parts (3) are fixedly installed on both sides of the polyurethane layer (101), and fixing parts (301) are fixedly installed on both sides of the connecting part (3).
3. The reinforced 45° anti-slip butyl roller according to claim 2, characterized in that: A limiting plate (4) is movably mounted on the surface of the fixing member (301), and a mounting plate (401) is fixedly mounted on the bottom of the limiting plate (4).
4. The reinforced 45° anti-slip butyl roller according to claim 1, characterized in that: A protective cover (5) is sleeved and mounted on the surface of the roller body (1), and a mounting plate (7) is movably mounted on the surface of the protective cover (5).
5. The reinforced 45° anti-slip butyl roller according to claim 4, characterized in that: A limiting block (6) is fixedly provided inside the protective cover (5), and the limiting block (6) is made of wear-resistant material.
6. The reinforced 45° anti-slip butyl roller according to claim 4, characterized in that: The interior of the installation plate (7) is provided with an internal threaded hole (701), and a fixing rod (702) is movably installed inside the internal threaded hole (701).
7. The reinforced 45° anti-slip butyl roller according to claim 4, characterized in that: A ventilation hole (8) is provided on the surface of the protective cover (5), and a dustproof net (801) is fixedly provided inside the ventilation hole (8).
Citation Information
Patent Citations
Antiskid roller wheel
CN202743892U