Bottle body conveying and detecting system
By introducing bottle guide components and multi-visual detection components into the bottle conveying detection system, the problems of inconsistent bottle orientation and blind spots are solved, and efficient and comprehensive bottle detection is achieved.
Patent Information
- Application Number
- CN202422184752.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing bottle body conveying and testing system lacks a longitudinal guide mechanism, which leads to inconsistent orientation of the bottle body, affects the accuracy of the detection, and has detection blind spots, which makes the detection effect poor.
The bottle body conveying and detection system is adopted that includes a bottle body guide assembly and a plurality of visual detection components. The bottle body guide assembly guides the bottle body in a longitudinal direction parallel to the conveying device, and combines multiple visual detection components to detect each side of the bottle body to ensure that there are no dead corners.
It improves the accuracy of the detection and achieves comprehensive inspection of all sides of the bottle body, eliminates detection blind spots and improves the detection effect.
Smart Images
Figure CN223188356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food and medicine packaging equipment, in particular to a bottle conveying and detecting system. Background Art
[0002] Existing bottles have a waist-shaped outer surface and concave, long, strip-shaped sides. Before being boxed, the bottles need to be placed on a liner, wrapped with the liner, and then loaded into the box. During the production process, the appearance of the bottles needs to be inspected. Existing bottle conveying and inspection systems generally include a bottle conveying device for conveying the bottles and an inspection mechanism installed on the conveying device to inspect the bottles. On the one hand, the existing bottle conveying device does not have a bottle longitudinal guide mechanism, making it difficult to align the orientation of the bottles, which brings difficulties to the subsequent inspection mechanism and causes inaccurate inspection. On the other hand, the inspection mechanism has difficulty in inspecting all sides of the bottle, resulting in blind spots and poor inspection results. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a bottle conveying and detecting system which has improved detection accuracy, has no detection blind spots, and has good detection effects.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A bottle conveying and detection system includes a bottle conveying device, wherein the bottle conveying device includes a first pulley conveying mechanism, a clamping conveying mechanism, and a second pulley conveying mechanism arranged in sequence, the first pulley conveying mechanism is provided with a bottle guide assembly and a first detection mechanism in sequence along the conveying direction, a second detection mechanism is provided below the clamping conveying mechanism, the bottle guide assembly is used to guide the bottle into a longitudinal direction parallel to the bottle conveying device, the first detection mechanism is used to detect other sides of the bottle except the bottom side, and the second detection mechanism is used to detect the bottom side of the bottle.
[0006] As a further improvement of the above technical solution:
[0007] The bottle guide assembly includes two guide blocks arranged in an eight-shaped shape, and an eight-shaped channel is formed between the two guide blocks. The large end of the eight-shaped channel faces upstream of the first pulley conveying mechanism, and the small end faces downstream of the first pulley conveying mechanism.
[0008] The two guide blocks are arranged above the first pulley conveying mechanism with an adjustable interval.
[0009] Brackets are respectively provided on both sides of the first pulley conveying mechanism, and the two guide blocks are respectively slidably arranged on the two brackets and fixed on the brackets by locking members.
[0010] The first detection mechanism includes a first visual detection component, a second visual detection component and a third visual detection component. The first visual detection component is used to detect the left and right sides of the bottle body, the second visual detection component is used to detect the upper side of the bottle body, and the third visual detection component is used to detect the front and back sides of the bottle body.
[0011] The first visual detection component, the second visual detection component and the third visual detection component are arranged in sequence along the conveying direction of the first pulley conveying mechanism.
[0012] The second detection mechanism is a visual detection mechanism.
[0013] The clamping conveying mechanism includes two spaced-apart clamping conveying pulley assemblies, a clamping conveying channel for the longitudinal passage of the bottle body is formed between the two clamping conveying pulley assemblies, and the second detection mechanism is located below the clamping conveying channel.
[0014] The first visual detection component includes a left camera and a right camera, and the left camera and the right camera are arranged above the first pulley conveying mechanism and are respectively located on both sides of the first pulley conveying mechanism. The third visual detection component includes a front camera and a rear camera, and the front camera and the rear camera are arranged above the first pulley conveying mechanism and are arranged at intervals in front and back along the conveying direction of the first pulley conveying mechanism.
[0015] The second pulley conveying mechanism is provided with a position acquisition mechanism for acquiring bottle position information.
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] The bottle conveying and detecting system of the present invention has the following working process: first, the bottle is placed on the first pulley conveying mechanism from the bottle inlet end of the first pulley conveying mechanism and is conveyed forward by the first pulley conveying mechanism. When the bottle passes through the bottle guide assembly, the bottle is guided by the bottle guide assembly into a longitudinal direction parallel to the bottle conveying device. When passing through the first detecting mechanism, the first detecting mechanism detects all sides of the bottle except the bottom side. Secondly, the bottle enters the clamping conveying mechanism from the bottle outlet end of the first pulley conveying mechanism and is then clamped and conveyed forward by the clamping conveying mechanism. When passing through the second detecting mechanism, the second detecting mechanism detects the bottom side of the bottle. Then, the bottle enters the second pulley conveying mechanism from the clamping conveying mechanism and is continued to be conveyed by the second pulley conveying mechanism. This bottle conveying and detection system, on the one hand, is provided with a bottle guide assembly upstream of the first detection mechanism. After the bottle is guided by the bottle guide assembly into a longitudinal direction parallel to the bottle conveying device, it is then detected by the first detection mechanism, which facilitates detection by the first detection mechanism and improves detection accuracy. On the other hand, the first detection mechanism and the second detection mechanism are provided to realize detection on all sides of the bottle, without detection blind spots, and with good detection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural diagram of the bottle conveying and detecting system of the present utility model.
[0019] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0020] Figure 3 It is a structural schematic diagram of the bottle body of the present utility model.
[0021] The numbers in the figure represent:
[0022] 1. Bottle conveying device; 11. Bottle guide assembly; 111. Guide block; 112. Figure-eight channel; 12. First detection mechanism; 121. First visual detection assembly; 1211. Left camera; 1212. Right camera; 122. Second visual detection assembly; 123. Third visual detection assembly; 1231. Front camera; 1232. Rear camera; 124. Second detection mechanism; 13. Position acquisition mechanism; 14. First pulley conveying mechanism; 15. Clamping conveying mechanism; 151. Clamping conveying pulley assembly; 152. Clamping conveying channel; 16. Second pulley conveying mechanism; 17. Bracket; 6. Bottle. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0026] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0027] Figure 1 and Figure 2 An embodiment of the bottle conveying and detection system of the present invention is shown. The bottle conveying and detection system of this embodiment includes a bottle conveying device 1, which includes a first pulley conveying mechanism 14, a clamping conveying mechanism 15 and a second pulley conveying mechanism 16 arranged in sequence. The first pulley conveying mechanism 14 is provided with a bottle guide assembly 11 and a first detection mechanism 12 in sequence along the conveying direction. A second detection mechanism 124 is provided below the clamping conveying mechanism 15. The bottle guide assembly 11 is used to guide the bottle 6 into a longitudinal direction parallel to the bottle conveying device 1. The first detection mechanism 12 is used to detect other sides of the bottle 6 except the bottom side. The second detection mechanism 124 is used to detect the bottom side of the bottle 6.
[0028] The working process of the bottle conveying and detection system is as follows: first, the bottle 6 is placed on the first pulley conveying mechanism 14 from the bottle inlet end of the first pulley conveying mechanism 14 and conveyed forward by the first pulley conveying mechanism 14. When the bottle 6 passes through the bottle guide assembly 11, it is guided by the bottle guide assembly 11 to be in a longitudinal direction parallel to the bottle conveying device 1. When passing through the first detection mechanism 12, the first detection mechanism 12 detects all sides of the bottle 6 except the bottom side; secondly, the bottle 6 enters the clamping conveying mechanism 15 from the bottle outlet end of the first pulley conveying mechanism 14, and is then clamped and conveyed forward by the clamping conveying mechanism 15. When passing through the second detection mechanism 124, the second detection mechanism 124 detects the bottom side of the bottle 6; then, the bottle 6 enters the second pulley conveying mechanism 16 from the clamping conveying mechanism 15 and continues to be conveyed by the second pulley conveying mechanism 16. In the present bottle conveying and detecting system, on the one hand, a bottle guide assembly 11 is provided upstream of the first detecting mechanism 12. After the bottle 6 is guided by the bottle guide assembly 11 into a longitudinal direction parallel to the bottle conveying device 1, it is then detected by the first detecting mechanism 12, which facilitates detection by the first detecting mechanism 12 and improves detection accuracy. On the other hand, the first detecting mechanism 12 and the second detecting mechanism 124 are provided to detect all sides of the bottle 6, without any detection blind spots, and with good detection effect.
[0029] Further, if Figure 2 As shown, in this embodiment, the bottle guide assembly 11 includes two guide blocks 111 arranged in a figure-eight pattern. A figure-eight channel 112 is formed between the two guide blocks 111. The larger end of the figure-eight channel 112 faces upstream of the first pulley conveyor mechanism 14, while the smaller end faces downstream. The two guide blocks 111 are spaced apart in a figure-eight pattern along the width of the belt of the first pulley conveyor mechanism 14. The smaller end of the figure-eight channel 112 is wide enough for only one bottle 6 to pass longitudinally. Consequently, regardless of the bottle 6's orientation upstream of the figure-eight channel 112, upon entering the figure-eight channel 112, the guides on both sides of the figure-eight channel 112 gradually turn longitudinally and are conveyed longitudinally out of the smaller end of the figure-eight channel 112. The larger end of the figure-eight channel 112 is the end with a larger opening relative to the other end, while the smaller end is the end with a smaller opening relative to the other end. Preferably, the centerline of the figure-eight channel 112 is parallel to or coincides with the conveying direction of the first pulley conveyor mechanism 14. The bottle guide assembly 11 has a simple structure and is easy to manufacture.
[0030] Further, if Figure 2 As shown, in this embodiment, two guide blocks 111 are arranged above the first pulley conveying mechanism 14 with an adjustable spacing. The spacing between the two guide blocks 111 is adjustable, so that the width of the small end of the figure-eight channel 112 can be adjusted to meet the guiding requirements of bottles 6 of different widths.
[0031] Furthermore, in this embodiment, brackets 17 are respectively provided on both sides of the first pulley conveying mechanism 14 , and the two guide blocks 111 are respectively slidably disposed on the two brackets 17 and fixed to the brackets 17 by locking members.
[0032] Furthermore, in this embodiment, the first detection mechanism 12 includes a first visual detection component 121, a second visual detection component 122, and a third visual detection component 123. The first visual detection component 121 is used to detect the left and right sides of the bottle body 6, the second visual detection component 122 is used to detect the top side of the bottle body 6, and the third visual detection component 123 is used to detect the front and back sides of the bottle body 6. After passing through the first visual detection component 121, the second visual detection component 122, the third visual detection component 123, and the second detection mechanism 124, the bottle body 6 is inspected from all six sides, completely avoiding blind spots and improving the inspection effect.
[0033] Furthermore, in this embodiment, the first visual inspection assembly 121, the second visual inspection assembly 122, and the third visual inspection assembly 123 are arranged sequentially along the conveying direction of the first pulley conveyor mechanism 14. Thus, as the bottle 6 is conveyed along the bottle conveyor device 1, the left and right sides, the top side, the front and back sides, and the bottom side are inspected sequentially, resulting in a reasonable arrangement and good inspection results. Of course, the arrangement order of the first visual inspection assembly 121, the second visual inspection assembly 122, and the third visual inspection assembly 123 along the first pulley conveyor mechanism 14 can also be adjusted according to actual needs.
[0034] Furthermore, in this embodiment, the second detection mechanism 124 is a visual detection mechanism.
[0035] Furthermore, in this embodiment, the clamping conveyor mechanism 15 includes two spaced-apart clamping conveyor pulley assemblies 151. A clamping conveyor channel 152 is formed between the two clamping conveyor pulley assemblies 151 for longitudinal passage of the bottles 6. The second detection mechanism 124 is located below the clamping conveyor channel 152. The clamping conveyor channel 152 is formed by the two clamping conveyor pulley assemblies 151, facilitating the downward positioning of the second detection mechanism 124 to inspect the bottles 6 passing through. The clamping conveyor pulley assemblies 151 are arranged horizontally, i.e., their rotation axes (the pulleys' rotation axes) are arranged vertically. Furthermore, the first pulley conveyor mechanism 14 is arranged vertically, i.e., their rotation axes (the pulleys' rotation axes) are arranged horizontally. The second pulley conveyor mechanism 16 is also arranged vertically, i.e., their rotation axes (the pulleys' rotation axes) are arranged horizontally.
[0036] Furthermore, in this embodiment, the first visual inspection assembly 121 includes a left camera 1211 and a right camera 1212. The left camera 1211 and the right camera 1212 are located above and on either side of the first pulley conveyor mechanism 14. The third visual inspection assembly 123 includes a front camera 1231 and a rear camera 1232. The front camera 1231 and the rear camera 1232 are located above and spaced apart from each other along the conveying direction of the first pulley conveyor mechanism 14. The left camera 1211 and the right camera 1212 are used to respectively capture images of the left and right sides of the bottle 6. The front camera 1231 and the rear camera 1232 are used to respectively capture images of the front and rear sides of the bottle 6. Preferably, the second visual inspection assembly 122 includes an upper camera to capture images of the upper side of the bottle 6. The second inspection mechanism 124 includes a lower camera to capture images of the lower side of the bottle 6.
[0037] Furthermore, in this embodiment, a position acquisition mechanism 13 is provided on the second pulley conveying mechanism 16 for acquiring position information of the bottle 6. The position acquisition mechanism 13 is used to acquire position information of the bottle 6 after passing through each detection mechanism, so as to facilitate the subsequent bottle taking device to correctly take the bottle.
[0038] Furthermore, the bottle conveying detection system is used for Figure 3 The bottle body 6 shown in the figure has a waist-shaped circumference with convex outer surfaces and concave inner sides, and is in the shape of an elongated strip as a whole.
[0039] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.
Claims
1. A bottle conveying and detection system, characterized by: The invention comprises a bottle conveying device (1), wherein the bottle conveying device (1) comprises a first pulley conveying mechanism (14), a clamping conveying mechanism (15) and a second pulley conveying mechanism (16) which are arranged in sequence. The first pulley conveying mechanism (14) is provided with a bottle guide assembly (11) and a first detection mechanism (12) in sequence along the conveying direction. A second detection mechanism (124) is provided below the clamping conveying mechanism (15). The bottle guide assembly (11) is used to guide the bottle (6) into a longitudinal direction parallel to the bottle conveying device (1). The first detection mechanism (12) is used to detect other sides of the bottle (6) except the lower side. The second detection mechanism (124) is used to detect the lower side of the bottle (6).
2. The bottle conveying and detection system according to claim 1, characterized in that: The bottle guide assembly (11) comprises two guide blocks (111) arranged in an eight-shaped shape, an eight-shaped channel (112) is formed between the two guide blocks (111), and the large end of the eight-shaped channel (112) faces upstream of the first pulley conveying mechanism (14), and the small end faces downstream of the first pulley conveying mechanism (14).
3. The bottle conveying and detection system according to claim 2, characterized in that: The two guide blocks (111) are arranged above the first pulley conveying mechanism (14) with an adjustable interval.
4. The bottle conveying and detection system according to claim 3, characterized in that: Brackets (17) are respectively provided on both sides of the first pulley conveying mechanism (14), and the two guide blocks (111) are respectively slidably mounted on the two brackets (17) and fixed to the brackets (17) via locking members.
5. The bottle conveying and detecting system according to claim 1, characterized in that: The first detection mechanism (12) comprises a first visual detection component (121), a second visual detection component (122), and a third visual detection component (123); the first visual detection component (121) is used to detect the left and right sides of the bottle body (6); the second visual detection component (122) is used to detect the upper side of the bottle body (6); and the third visual detection component (123) is used to detect the front and rear sides of the bottle body (6).
6. The bottle conveying and detecting system according to claim 5, characterized in that: The first visual detection component (121), the second visual detection component (122), and the third visual detection component (123) are arranged in sequence along the conveying direction of the first pulley conveying mechanism (14).
7. The bottle conveying and detecting system according to claim 5, characterized in that: The second detection mechanism (124) is a visual detection mechanism.
8. The bottle conveying and detecting system according to claim 1, characterized in that: The clamping conveying mechanism (15) comprises two spaced-apart clamping conveying pulley assemblies (151), a clamping conveying channel (152) for the bottle body (6) to pass longitudinally is formed between the two clamping conveying pulley assemblies (151), and the second detection mechanism (124) is located below the clamping conveying channel (152).
9. The bottle conveying and detecting system according to claim 5, characterized in that: The first visual detection component (121) includes a left camera (1211) and a right camera (1212), wherein the left camera (1211) and the right camera (1212) are arranged above the first pulley conveying mechanism (14) and are respectively located on both sides of the first pulley conveying mechanism (14); the third visual detection component (123) includes a front camera (1231) and a rear camera (1232), wherein the front camera (1231) and the rear camera (1232) are arranged above the first pulley conveying mechanism (14) and are spaced apart from each other in the front and rear directions along the conveying direction of the first pulley conveying mechanism (14).
10. The bottle conveying and detecting system according to any one of claims 1 to 9, characterized in that: The second pulley conveying mechanism (16) is provided with a position acquisition mechanism (13) for acquiring position information of the bottle body (6).