Carbon block cleaning, overturning, positioning and clamping equipment

By designing a carbon block cleaning flip positioning and clamping equipment, using the clamping structure and powerless roller combination, the flip and conveying of carbon blocks is achieved, which solves the problems of high labor intensity of manual cleaning and time-consuming and labor-intensive robot cleaning in the prior art, and improves cleaning efficiency and flexibility.

CN223188372UActive Publication Date: 2025-08-05LIAONING SHANCHUAN EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422513335.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-05
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing carbon block cleaning methods have the problem of high labor intensity, dust is harmful to health, and robot cleaning requires manual flip and transportation.

Method used

A carbon block cleaning flip positioning and clamping equipment is designed. Through the combination of the clamping structure and the powerless roller, the lift and drive wheels are used to achieve the flip and conveying of the carbon block. The clamping structure includes a hydraulic cylinder and a compression plate. The frame drives the pallet to rotate and clean it, and the plate chain conveying line is used to improve the conveying efficiency.

Benefits of technology

It realizes the time-saving and labor-saving process of carbon block cleaning, reduces manual operations, reduces labor intensity, and improves cleaning efficiency. It is suitable for carbon blocks of different sizes, and is simple and flexible in operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses carbon block cleaning, overturning, positioning and clamping equipment which comprises a bottom plate and a frame, four bases are installed on the surface of the bottom plate, driving wheels are rotatably installed on the four bases, a lifting machine is installed on the surface of each base, and a conveying line is installed on each lifting machine. Through cooperation of the two clamping structures, the clamping structures clamp the carbon blocks, through cooperation of the driving wheels and the base, the frames on the two sides drive the supporting plates to rotate at the same time, the cleaning device can be matched to clean the carbon blocks, the carbon blocks are kept at the inclined position, the lifting machine is started, the lifting machine drives the conveying line to rise, and the conveying line is located below the carbon blocks; and at the moment, the clamping structure stops clamping operation, sequence-turning conveying operation is carried out, the next carbon block to be cleaned is loaded, the carbon block cleaning operation procedure is conveniently carried out, time and labor are saved, operation is easy, the carbon block cleaning device can be used for carbon blocks of different sizes, and the flexible performance and the practical performance are high.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon block cleaning, and specifically relates to a carbon block cleaning, flipping, positioning and clamping device. Background Technique

[0002] When the anode carbon block is roasted in the roasting process, in order to prevent the anode from oxidation, fix the geometric shape of the anode and the carbon bowl, conduct heat to make the anode evenly heated, hinder the smooth discharge of volatile components while discharging the volatile components, the anode carbon block needs to be filled and covered with a certain particle size of filler when being loaded into the furnace. During the roasting process, asphalt is precipitated, and coking occurs between the anode surface and the filler, adhering to the surface of the carbon block. To ensure the appearance quality and external dimensions of the roasted anode, it is necessary to clean the surface and the carbon block of the roasted anode. At present, there are two ways to clean the carbon block. One is manual cleaning, which has a large labor intensity for workers and has a certain impact on human health due to high-temperature dust. The other is to use a robot-assisted vision scanning system for cleaning. When the robot is cleaning, the carbon block is placed on the workbench with the carbon bowl facing up, and the robot uses a special tool to reach into the carbon block for cleaning. Although the cleaning work is relatively labor-saving, during the cleaning process, since the carbon bowl is placed facing up, when cleaning the carbon block, the filler removed will accumulate inside the carbon bowl, and manual flipping and handling are still required, which is time-consuming and laborious and increases the difficulty of carbon block cleaning. Therefore, this technical solution proposes a carbon block cleaning, flipping, positioning and clamping device. Content of the Utility Model

[0003] The purpose of the utility model is to provide a carbon block cleaning, flipping, positioning and clamping device to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A carbon block cleaning, flipping, positioning and clamping device includes a bottom plate and a frame. A base is installed on the surface of the bottom plate, and the number of the bases is four. Driving wheels are rotatably installed on each of the four bases. A lifter is installed on the surface of the base, and a conveyor line is installed on the lifter. The number of the frames is two. Two pallet plates are fixedly assembled between the two frames. Each frame is located on the two driving wheels. Clamping structures are installed on the mutually close side surfaces of the two pallet plates. A carbon block is arranged between the two clamps. Two fixing frames are fixedly assembled on the mutually close side surfaces of the two pallet plates. A power-free roller is rotatably assembled between the two fixing frames.

[0005] Preferably, the clamping structure includes a hydraulic cylinder. One end of the hydraulic cylinder is fixedly assembled on the pallet plate, and the other end of the hydraulic cylinder is fixedly assembled on one side surface of a linkage frame. A pressing disc is fixedly assembled on the other side surface of the linkage frame. A carbon block is arranged between the two pressing discs.

[0006] Preferably, two frames are fixedly assembled on the surface of the bottom plate. Two supports are installed on each frame. A locking wheel is rotatably assembled on the support, and the locking wheel is in close contact with the adjacent frame.

[0007] Preferably, the conveyor line is a plate chain conveyor line.

[0008] Preferably, the lift is a scissor lift.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: For a carbon block cleaning, flipping, positioning and clamping device, when cleaning the carbon block, through the cooperation of the fixed frame and the idler roller, the clamping structure is retracted between the idler rollers, and the carbon block can be pushed to move on the idler roller. At this time, the lift is in the lowest position. Through the cooperation of the two clamping structures, the clamping structure clamps the carbon block for cleaning. Through the cooperation of the driving wheel and the base, the driving wheel is installed on the base and can rotate under the support of the base. A motor is installed on the driving wheel. After the motor is connected to the power supply, it drives the driving wheel to rotate. The frames on both sides drive the pallet to rotate simultaneously. Through the clamping of the clamping structure, the position of the carbon block is adjusted, and the cleaning operation of the carbon block can be carried out in cooperation with the cleaning device, so that the carbon bowl remains in an inclined position, and the cleaning filler can fall out smoothly. Start the lift, and the lift drives the conveyor line to rise and be located below the carbon block. At this time, the clamping structure stops the clamping operation and performs the transfer conveying operation to load the next carbon block waiting to be cleaned, which is convenient for the cleaning operation process of the carbon block, time-saving and labor-saving, simple to operate, can be used for carbon blocks of different sizes, has good flexibility and strong practical performance. Description of the Drawings

[0010] Figure 1 It is a schematic structural diagram of the present utility model.

[0011] Figure 2 It is a sectional view of the structure of the present utility model.

[0012] Figure 3 It is a sectional view of the frame structure of the present utility model.

[0013] Figure 4 It is a schematic structural diagram of the conveying process of the present utility model.

[0014] Figure 5 It is a schematic structural diagram of the process of cleaning the carbon block of the present utility model.

[0015] Figure 6 It is a schematic structural diagram of the transfer conveying process of the present utility model.

[0016] In the figure: 1. Base plate; 2. Base; 3. Driving wheel; 4. Lifter; 5. Conveyor line; 6. Frame; 7. Frame; 8. Support; 9. Locking wheel; 10. Support plate; 11. Fixed frame; 12. Unpowered roller; 13. Carbon block; 14. Hydraulic cylinder; 15. Linkage frame; 16. Pressure plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-6 The utility model provides a technical solution: it includes a base plate 1 and a frame 6, a base 2 is installed on the surface of the base plate 1, the number of the base 2 is four, the four bases 2 are rotatably installed with a driving wheel 3, a lift 4 is installed on the surface of the base 2, a conveyor line 5 is installed on the lift 4, the number of the frames 6 is two, two support plates 10 are fixedly installed between the two frames 6, each frame 6 is located on two driving wheels 3, the side surfaces of the two support plates 10 close to each other are installed with a clamping structure, a carbon block 13 is arranged between the two clamps, the side surfaces of the two support plates 10 close to each other are fixed with two fixing frames 11, and a non-powered roller 12 is rotatably installed between the two fixing frames 11.

[0019] When cleaning the carbon block 13, Figure 4 As shown, the clamping structure is now retracted between the unpowered rollers 12, which can push the carbon block 13 to move on the unpowered rollers 12. At this time, the lift 4 is at the lowest position, as shown in FIG. Figure 5 As shown, the clamping structure clamps the carbon block 13 and cleans the carbon block 13. The driving wheel 3 is installed on the base 2 and can rotate under the support of the base 2. A motor is installed on the driving wheel 3. After the motor is connected to the power supply, it drives the driving wheel 3 to rotate and drives the frame 6 to rotate. The surface of the frame 6 is provided with ridges used to cooperate with the driving wheel 3. The driving wheel 3 rotates the rotating frame 6 together with the rotating frame 6. According to actual needs, a chain can be installed on the frame 6 to cooperate with the rotation of the ratchet for transmission. This process is a prior art and will not be described in detail here. The frames 6 on both sides drive the support plate 10 to rotate at the same time. The position of the carbon block 13 is adjusted by the clamping structure, and the cleaning setting can be used to clean the carbon block 13 to keep the carbon block 13 Figure 1 In the tilt position, start the lift 4, as shown Figure 6As shown, the lift 4 raises the conveyor line 5 to a position below the carbon block 13. At this time, the clamping structure stops the clamping operation and performs the transfer operation to load the next carbon block 13 waiting to be cleaned.

[0020] Specifically, the clamping structure includes a hydraulic cylinder 14. One end of the hydraulic cylinder 14 is fixedly assembled on the pallet 10, and the other end of the hydraulic cylinder 14 is fixedly assembled on one side of a linkage frame 15. A pressing disc 16 is fixedly assembled on the other side of the linkage frame 15, and the carbon block 13 is arranged between the two pressing discs 16.

[0021] The clamping structure is mainly used to clamp the carbon block 13. The telescopic movement of the hydraulic cylinder 14 drives the movement of the linkage frame 15, thereby driving the pressing disc 16 to move. When the two pressing discs 16 move inward simultaneously, the carbon block 13 can be clamped to achieve the purpose of clamping. When the two hydraulic cylinders 14 shorten simultaneously, the pressing disc 16 is driven by the linkage frame 15 to move, and the clamping of the carbon block 13 is stopped, and operations such as transportation can be performed.

[0022] Specifically, two frame bodies 7 are fixedly assembled on the surface of the bottom plate 1. Two supports 8 are installed on each frame body 7, and a locking wheel 9 is rotatably assembled on the support 8. The locking wheel 9 is in close contact with the adjacent frame 6.

[0023] In order to make the rotation of the frame 6 more stable, the frame body 7 is installed on the bottom plate 1, the locking wheel 9 is installed through the support 8, the locking wheel 9 is clamped to the frame 6, and it is used together with the driving wheel 3. During the rotation of the frame 6, the locking wheel 9 rotates with the frame 6 to achieve the purpose of limit support and stability, making the rotation of the frame 6 smoother.

[0024] Specifically, the conveyor line 5 is a plate chain conveyor line.

[0025] The plate chain conveyor line has the advantages of high conveying efficiency and low energy consumption. The carbon block 13 flows integrally in the trough of the chain conveyor. Therefore, a large amount of carbon blocks 13 can be conveyed in a relatively small trough space, and at the same time, the overall dimensions of the equipment are relatively small. Because this machine conveys by means of the internal friction force of the material, the conveying chain and the machine shell have no friction movement. Under the conditions of the same conveying volume and a relatively long conveying distance, the chain plate conveyor line 5 adopts a conveying chain composed of chains and plates, which can be designed and customized according to different material characteristics and production requirements, and is suitable for conveying carbon blocks 13 of various shapes, sizes and weights. The chain plate conveyor line 5 adopts the transmission of chains and can bear a large load and has a strong conveying capacity.

[0026] Specifically, the lift 4 is a scissor lift.

[0027] Working principle: When cleaning the carbon block 13, as Figure 4As shown, the clamping structure is retracted between the unpowered rollers 12 at this time, and can push the carbon block 13 to move on the unpowered rollers 12. At this time, the lift 4 is in the lowest position, as Figure 5 shown, the clamping structure clamps the carbon block 13, cleans the carbon block 13. The driving wheel 3 is installed on the base 2 and can rotate under the support of the base 2. The frames 6 on both sides drive the pallet 10 to rotate simultaneously, and adjust the position of the carbon block 13 through the clamping of the clamping structure, so that the carbon block 13 remains Figure 1 in the inclined position in Figure 6 shown. Start the lift 4. As

[0028] shown, the lift 4 drives the conveyor line 5 to rise and is located below the carbon block 13. At this time, the clamping structure stops the clamping operation and performs the operation of transfer conveying, and loads the next carbon block 13 waiting to be cleaned.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A carbon block cleaning, flipping, positioning and clamping device, comprising a base plate (1) and a frame (6), characterized in that: A base (2) is installed on the surface of the bottom plate (1), and the number of the bases (2) is four. A driving wheel (3) is rotatably installed on each of the four bases (2). A lifting machine (4) is installed on the surface of the base (2), and a conveyor line (5) is installed on the lifting machine (4). The number of the frames (6) is two. Two supporting plates (10) are fixedly installed between the two frames (6). Each frame (6) is located on two driving wheels (3). A clamping structure is installed on the side of the two supporting plates (10) that are close to each other. A carbon block (13) is provided between the two clamps. Two fixing frames (11) are fixedly installed on the side of the two supporting plates (10) that are close to each other. A non-powered roller (12) is rotatably installed between the two fixing frames (11).

2. The carbon block cleaning, flipping, positioning and clamping device according to claim 1, characterized in that: The clamping structure comprises a hydraulic cylinder (14), one end of the hydraulic cylinder (14) is fixedly mounted on the support plate (10), the other end of the hydraulic cylinder (14) is fixedly mounted on a side surface of a linkage frame (15), the other side surface of the linkage frame (15) is fixedly mounted on a compression plate (16), and a carbon block (13) is arranged between the two compression plates (16).

3. The carbon block cleaning, flipping, positioning and clamping device according to claim 1, characterized in that: Two frames (7) are fixedly mounted on the surface of the bottom plate (1), and two supports (8) are mounted on each of the frames (7). A locking wheel (9) is rotatably mounted on the supports (8), and the locking wheel (9) is tightly fitted to the adjacent frame (6).

4. The carbon block cleaning, flipping, positioning and clamping device according to claim 1, characterized in that: The conveyor line (5) is a plate chain conveyor line.

5. The carbon block cleaning, flipping, positioning and clamping device according to claim 1, characterized in that: The lift (4) is a scissor lift.