Material warehouse structure for automatic feeding of rotors

Abstract

The utility model belongs to the technical field of rotor feeding, and particularly relates to an automatic rotor feeding warehouse structure which comprises a rack, an electric cabinet is arranged on the left side of the interior of the rack, a skip car is arranged in the middle of the interior of the rack, and a plurality of rotors are placed in the skip car. Two groups of buffer blocks and two groups of material box lead-in plates are fixedly mounted on the left side and the right side of the material trolley on the rack respectively, the rotor placed in the material trolley is adsorbed and taken through the material taking assembly mounted on the right side of the top of the rack, the adsorbed rotor is transferred to the detection assembly, and insulation detection is performed on the rotor through the detection assembly; therefore, potential insulation problems are found in time, the product quality is ensured, then the rotors are grabbed and moved to the next production line through the feeding assembly installed at the top of the rack, the whole process of the device is automatically controlled, automatic feeding of the rotors from a skip car to an assembly production line is achieved, meanwhile, the labor intensity of workers is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rotor feeding, in particular to a material storage structure for automatic rotor feeding. Background Art

[0002] A motor is an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. Its primary function is to generate torque, acting as a power source to drive electrical appliances and various mechanical equipment. A motor generally consists of a stator, a rotor, and other accessories. During the motor assembly process, its components must be continuously rotated and loaded.

[0003] During the assembly process, motor rotors require handling and loading. Due to their heavy weight, manual handling is labor-intensive and inefficient. Currently, production sites primarily use loading trays for this purpose. Due to their limited size, they can only accommodate 10-20 rotors at a time, resulting in frequent loading and a high labor intensity for workers. This leaves room for efficiency improvement. To address this issue, we propose a material storage structure that allows for automatic rotor loading. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a material storage structure for automatic loading of rotors. The material picking assembly installed on the top right side of the frame adsorbs and picks up the rotor placed inside the material cart, and the adsorbed rotor is transferred to the detection assembly, which performs insulation detection on the rotor, thereby timely discovering potential insulation problems and ensuring product quality. The rotor is then grabbed and moved to the next production line by the feeding assembly installed on the top of the frame. The device is fully automated throughout the entire process, realizing automatic loading of rotors from the material cart to the assembly production line, while reducing manual labor intensity and improving production efficiency. The setting of the buffer block and the material box inlet plate plays a guiding, positioning and buffering role when the material cart is pushed in, and the setting of the tightening assembly tightens the material cart to prevent the material cart from shaking and affecting the automatic loading of the device, thereby solving the background problem.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a material storage structure for automatic loading of rotors, comprising a frame, an electric cabinet is provided on the left side of the interior of the frame, a material cart is provided in the middle of the interior of the frame, several groups of rotors are placed inside the material cart, two groups of buffer blocks and two groups of material box introduction plates are fixedly installed on the left and right sides of the material cart on the frame, a material picking assembly is installed on the top right side of the frame, a material feeding assembly is installed on the top left side of the frame, a detection assembly is installed on the left side of the material cart on the frame, and two groups of tightening assemblies are installed on the right side of the material cart on the frame.

[0006] Preferably, the material picking assembly includes a left-right moving module, which is fixedly mounted on the top of the frame, a front-back moving module is slidably mounted on the left-right moving module, an L-shaped mounting plate is slidably mounted on the front-back moving module, a cylinder seven is fixedly mounted on the left side of the L-shaped mounting plate, and a material picking head is fixedly mounted on the output shaft end of the cylinder seven.

[0007] Preferably, the feeding assembly includes a second mounting plate, which is fixedly mounted on the top left side of the frame, on which cylinder six is fixedly mounted, and a third mounting plate is fixedly mounted on the output shaft end of cylinder six, and cylinder five is fixedly mounted on the right side of the third mounting plate, and a clamping module is fixedly mounted on the output shaft end of cylinder five.

[0008] Preferably, the detection component includes a discharge plate, which is fixedly mounted on the frame, and a cylinder 1 is fixedly mounted on the rear side of the discharge plate, and the output shaft end of the cylinder 1 is fixedly connected to a V-shaped plate, and the top of the V-shaped plate is fixedly connected to a fixed plate, and a cylinder 2 is mounted above the fixed plate, and the output shaft end of the cylinder 2 is fixedly connected to a detection head, and an insulation detection rod is also slidably passed through the fixed plate, and the top end of the insulation detection rod is fixedly connected to an elastic support plate, and the elastic support plate is fixedly connected to the fixed plate.

[0009] Preferably, a lifting cylinder is installed at the bottom of the discharge plate, and a lifting block is fixedly connected to the output shaft end of the lifting cylinder, and the lifting block is slidably arranged on the discharge plate.

[0010] Preferably, the tightening assembly includes cylinder three, which is fixedly mounted on the frame, and the output shaft end of cylinder three is fixedly connected to the first mounting plate, and cylinder four is fixedly mounted on the side of the first mounting plate away from the trolley, and the output shaft end of cylinder four passes through the first mounting plate and is fixedly connected to the tightening block.

[0011] Preferably, a drag plate and two sets of handles are fixedly connected to the right side of the trolley, and four sets of rollers are installed on the bottom of the trolley. Beneficial effects

[0012] The utility model provides a material storage structure for automatic rotor loading. Compared with the existing technology, it has the following beneficial effects:

[0013] 1. This material storage structure for automatic rotor loading uses a picking assembly installed on the top right side of the frame to absorb and pick up the rotor placed inside the material cart. The absorbed rotor is transferred to the detection assembly, which performs insulation testing on the rotor to timely discover potential insulation problems and ensure product quality. The rotor is then grabbed and moved to the next production line through the feeding assembly installed on the top of the frame. The device is fully automated throughout the process, realizing automatic loading of rotors from the material cart to the assembly line, while reducing manual labor intensity and improving production efficiency.

[0014] 2. The material storage structure of the rotor automatic loading, through the setting of the buffer block and the material box introduction plate, plays a guiding, positioning and buffering role when the material cart is pushed in, and through the setting of the tightening component, the material cart is tightened to prevent the material cart from shaking and affecting the automatic loading of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the frame of the present utility model;

[0017] Figure 3 This is a schematic structural diagram of a material cart of the present utility model;

[0018] Figure 4 For this utility model Figure 1 A schematic diagram of the structure at center A;

[0019] Figure 5 For this utility model Figure 1 A magnified schematic diagram of the structure at point B in the middle;

[0020] Figure 6 For this utility model Figure 2 A magnified schematic diagram of the structure at point C in the middle;

[0021] Figure 7 For this utility model Figure 2 Enlarged schematic diagram of the structure at point D in the middle.

[0022] In the figure: 1. Frame; 2. Electric cabinet; 3. Material cart; 4. Material box inlet plate; 5. Left and right moving module; 6. Material taking head; 7. Buffer block; 8. Rotor; 9. Handle; 10. Drag plate; 11. Roller; 12. Material discharge plate; 13. Lifting block; 14. Lifting cylinder; 15. Cylinder one; 16. V-shaped plate; 17. Elastic support plate; 18. Cylinder two; 19. Insulation test rod; 20. Fixed plate; 21. Cylinder three; 22. Cylinder four; 23. First mounting plate; 24. Tightening block; 25. Cylinder five; 26. Second mounting plate; 27. Clamping module; 28. Third mounting plate; 29. Cylinder six; 30. Forward and backward moving module; 31. L-shaped mounting plate; 32. Cylinder seven. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-7 The utility model provides a technical solution: a material storage structure for automatic loading of rotors, comprising a frame 1, an electric cabinet 2 is arranged on the left side of the interior of the frame 1, a material cart 3 is arranged in the middle of the interior of the frame 1, several groups of rotors 8 are placed inside the material cart 3, two groups of buffer blocks 7 and two groups of material box introduction plates 4 are fixedly installed on the left and right sides of the material cart 3 on the frame 1, a material taking assembly is installed on the top right side of the frame 1, a material feeding assembly is installed on the top left side of the frame 1, a detection assembly is installed on the left side of the material cart 3 on the frame 1, and two groups of tightening assemblies are installed on the right side of the material cart 3 on the frame 1.

[0025] When the device is in use, the trolley 3 is pushed into the interior of the frame 1, and two groups of buffer blocks 7 and two groups of material box inlet plates 4 play a guiding, positioning and buffering role when the trolley 3 is pushed in, and the trolley 3 is tightened by the tightening component to prevent it from shaking. Then, the rotor 8 placed inside the trolley 3 is adsorbed and taken through the material taking component installed on the frame 1, and the adsorbed rotor 8 is transferred to the detection component, and the rotor 8 is insulation tested by the detection component, so as to timely discover potential insulation problems and ensure product quality. Then, the rotor 8 is grabbed and moved to the next production line through the feeding component installed on the frame 1. The whole process of the device is automatically controlled, which realizes the automatic loading of the rotor 8 from the trolley 3 to the assembly line, while reducing the labor intensity and improving production efficiency.

[0026] The material picking assembly includes a left-right moving module 5, which is fixedly mounted on the top of the frame 1. A front-back moving module 30 is slidably mounted on the left-right moving module 5, and an L-shaped mounting plate 31 is slidably mounted on the front-back moving module 30. A cylinder 7 32 is fixedly mounted on the left side of the L-shaped mounting plate 31, and a material picking head 6 is fixedly mounted on the output shaft end of the cylinder 7 32.

[0027] When the material picking assembly is in use, the L-shaped mounting plate 31 is moved forward and backward by the forward and backward moving module 30, the left and right movement of the L-shaped mounting plate 31 is achieved by the left and right moving module 5, and the up and down movement of the material picking head 6 is achieved by the cylinder 7 32 installed on the L-shaped mounting plate 31, and finally the material picking head 6 adsorbs and picks up the rotor 8 at any position in the material cart 3.

[0028] The feeding assembly includes a second mounting plate 26, which is fixedly mounted on the top left side of the frame 1. A cylinder six 29 is fixedly mounted on the second mounting plate 26, and a third mounting plate 28 is fixedly mounted on the output shaft end of the cylinder six 29. A cylinder five 25 is fixedly mounted on the right side of the third mounting plate 28, and a clamping module 27 is fixedly mounted on the output shaft end of the cylinder five 25.

[0029] When the feeding assembly is in use, the rotor 8 on the discharge plate 12 is clamped by the clamping module 27, and the clamping module 27 is moved up and down by the cylinder five 25, and the third mounting plate 28 is pushed back and forth by the cylinder six 29. Since the cylinder five 25 is installed on the third mounting plate 28, the rotor 8 on the clamping module 27 is finally transferred to the assembly production line.

[0030] The detection component includes a discharge plate 12, which is fixedly mounted on the frame 1. A cylinder 15 is fixedly mounted on the rear side of the discharge plate 12. The output shaft end of the cylinder 15 is fixedly connected to a V-shaped plate 16. The top of the V-shaped plate 16 is fixedly connected to a fixed plate 20. A cylinder 2 18 is mounted above the fixed plate 20. The output shaft end of the cylinder 2 18 is fixedly connected to a detection head. An insulation detection rod 19 is also slidably penetrated on the fixed plate 20. The top of the insulation detection rod 19 is fixedly connected to an elastic support plate 17, and the elastic support plate 17 is fixedly connected to the fixed plate 20.

[0031] A lifting cylinder 14 is installed at the bottom of the discharge plate 12 , and a lifting block 13 is fixedly connected to the output shaft end of the lifting cylinder 14 , and the lifting block 13 is slidably provided on the discharge plate 12 .

[0032] When the detection component is in use, the rotor 8 adsorbed by the material taking head 6 is transferred to the discharge plate 12, and the V-shaped plate 16 is pushed by cylinder 15, so that the rotor 8 is tightened on the discharge plate 12, and the detection head is pushed by cylinder 2 18, and the detection head presses down the elastic support plate 17. Since the elastic support plate 17 is connected to the insulation detection rod 19, the insulation detection rod 19 slides and descends on the fixed plate 20, thereby abutting against the rotor 8 for insulation detection. After the detection is completed, the insulation detection rod 19 is retracted, and the lifting block 13 is pushed by the lifting cylinder 14 to lift the rotor 8 on the discharge plate 12 for easy grasping.

[0033] The tightening assembly includes cylinder three 21, which is fixedly mounted on the frame 1. The output shaft end of cylinder three 21 is fixedly connected to the first mounting plate 23. Cylinder four 22 is fixedly mounted on the side of the first mounting plate 23 away from the trolley 3. The output shaft end of cylinder four 22 passes through the first mounting plate 23 and is fixedly connected to the tightening block 24.

[0034] When the trolley 3 is pushed in, the cylinder four 22 pushes the tightening block 24 to clamp the trolley 3, and then the cylinder three 21 pushes the first mounting plate 23 to continue to tighten the trolley 3.

[0035] The right side of the trolley 3 is fixedly connected with a drag plate 10 and two sets of handles 9, and the bottom of the trolley 3 is installed with four sets of rollers 11 to facilitate pushing and pulling the trolley 3.

[0036] Working principle: When the device is in use, the material cart 3 is pushed into the interior of the frame 1, and the two groups of buffer blocks 7 and the two groups of material box introduction plates 4 play a guiding, positioning and buffering role when the material cart 3 is pushed in, and the tightening block 24 is pushed by the cylinder four 22 to clamp the material cart 3, and then the first mounting plate 23 is pushed by the cylinder three 21 to continue to tighten the material cart 3 to prevent it from shaking, and then the L-shaped mounting plate 31 is moved forward and backward by the forward and backward moving module 30 installed on the frame 1, and the left and right moving module 5 is used to realize the left and right movement of the L-shaped mounting plate 31, and the up and down movement of the material taking head 6 is realized by the cylinder seven 32 installed on the L-shaped mounting plate 31, and finally the material taking head 6 adsorbs and takes material from the rotor 8 at any position in the material cart 3, and the rotor 8 adsorbed by the material taking head 6 is transferred to the material discharge plate 12, and the V-shaped plate 16 is pushed by the cylinder one 15, so that the rotor 8 is tightened on the material discharge plate 12, and the detection head is pushed by the cylinder two 18, and the detection head is moved down The elastic support plate 17 is pressed. Since the elastic support plate 17 is connected to the insulation detection rod 19, the insulation detection rod 19 slides down on the fixed plate 20, thereby abutting the rotor 8 for insulation detection, thereby timely discovering potential insulation problems and ensuring product quality. After the detection is completed, the insulation detection rod 19 is retracted, and the lifting block 13 is pushed by the lifting cylinder 14 so that the rotor 8 is lifted up on the discharge plate 12 for easy grasping. Then, the rotor 8 on the discharge plate 12 is clamped by the clamping module 27 installed on the frame 1, and the clamping module 27 is moved up and down by the cylinder five 25, and the third mounting plate 28 is pushed back and forth by the cylinder six 29. Since the cylinder five 25 is installed on the third mounting plate 28, the rotor 8 on the clamping module 27 is finally transferred to the assembly production line. The device is fully automated during the entire process, realizing automatic loading of the rotor 8 from the material cart 3 to the assembly production line, while reducing manual labor intensity and improving production efficiency.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material storage structure for automatic rotor loading, comprising a frame (1), characterized in that: An electric cabinet (2) is provided on the left side of the interior of the frame (1), a material cart (3) is provided in the middle of the interior of the frame (1), and a plurality of rotors (8) are placed inside the material cart (3). Two groups of buffer blocks (7) and two groups of material box introduction plates (4) are fixedly installed on the left and right sides of the material cart (3) on the frame (1), a material taking assembly is installed on the right side of the top of the frame (1), a material feeding assembly is installed on the left side of the top of the frame (1), a detection assembly is installed on the left side of the material cart (3) on the frame (1), and two groups of tightening assemblies are installed on the right side of the material cart (3) on the frame (1).

2. The material storage structure for automatic rotor loading according to claim 1, characterized in that: The material picking assembly includes a left-right moving module (5), the left-right moving module (5) is fixedly mounted on the top of the frame (1), a front-back moving module (30) is slidably mounted on the left-right moving module (5), an L-shaped mounting plate (31) is slidably mounted on the front-back moving module (30), a cylinder seven (32) is fixedly mounted on the left side of the L-shaped mounting plate (31), and a material picking head (6) is fixedly mounted on the output shaft end of the cylinder seven (32).

3. The material storage structure for automatic rotor loading according to claim 2, characterized in that: The feeding assembly includes a second mounting plate (26), which is fixedly mounted on the top left side of the frame (1), and a cylinder six (29) is fixedly mounted on the second mounting plate (26), and a third mounting plate (28) is fixedly mounted on the output shaft end of the cylinder six (29), and a cylinder five (25) is fixedly mounted on the right side of the third mounting plate (28), and a clamping module (27) is fixedly mounted on the output shaft end of the cylinder five (25).

4. The material storage structure for automatic rotor loading according to claim 3 is characterized in that: The detection component includes a discharge plate (12), the discharge plate (12) is fixedly mounted on the frame (1), a cylinder 1 (15) is fixedly mounted on the rear side of the discharge plate (12), an output shaft end of the cylinder 1 (15) is fixedly connected to a V-shaped plate (16), a top of the V-shaped plate (16) is fixedly connected to a fixed plate (20), a cylinder 2 (18) is mounted above the fixed plate (20), an output shaft end of the cylinder 2 (18) is fixedly connected to a detection head, an insulation detection rod (19) is also slidably penetrated on the fixed plate (20), a top end of the insulation detection rod (19) is fixedly connected to an elastic support plate (17), and the elastic support plate (17) is fixedly connected to the fixed plate (20).

5. The material storage structure for automatic rotor loading according to claim 4, characterized in that: A lifting cylinder (14) is installed at the bottom of the discharge plate (12), and a lifting block (13) is fixedly connected to the output shaft end of the lifting cylinder (14), and the lifting block (13) is slidably installed on the discharge plate (12).

6. The material storage structure for automatic rotor loading according to claim 5, characterized in that: The tightening assembly includes a cylinder three (21), which is fixedly mounted on the frame (1), and the output shaft end of the cylinder three (21) is fixedly connected to a first mounting plate (23), and a cylinder four (22) is fixedly mounted on a side of the first mounting plate (23) away from the trolley (3), and the output shaft end of the cylinder four (22) passes through the first mounting plate (23) and is fixedly connected to a tightening block (24).

7. The material storage structure for automatic rotor loading according to claim 6, characterized in that: A drag plate (10) and two sets of handles (9) are fixedly connected to the right side of the material cart (3), and four sets of rollers (11) are installed at the bottom of the material cart (3).

Images