Vacuum feeding machine

By using a vacuum loader in the production of isobutylbenzene, the safety risks and high labor intensity problems of manually opening the kettle cover and feeding are solved, and the potassium carbonate transport without opening the kettle cover is achieved, reducing the operating risk and time cost.

CN223188476UActive Publication Date: 2025-08-05SHANDONG XINHUA WANBO CHEM IND CO LTD
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Patent Information

Application Number
CN202422515831.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-05
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the production process of isobutylbenzene, the prior art requires manual opening of the reactor kettle cover to feed, which has high labor intensity and safety risks.

Method used

A vacuum loader is designed. By setting up a vacuum loader that can be detached and movable quantitative discharge on the reactor body, the potassium carbonate is transported into the reactor using vacuum suction force to avoid opening the kettle cover operation, and combining the weighing sensor and guide discharge structure to achieve smooth material transportation.

Benefits of technology

It reduces labor intensity, reduces damage to the human body, improves the quality of the working environment, and shortens the feeding time, realizing dust-free and closed pipeline transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of isobutylbenzene production, in particular to a vacuum feeding machine which comprises a reaction kettle body, a vacuum feeding machine body is placed above the reaction kettle body, the top of the reaction kettle body is fixedly connected with a supporting seat, the top of the supporting seat is connected with a stabilizing seat in a clamped mode, and the stabilizing seat is connected with a vacuum feeding device. A vertical plate is fixedly mounted on the top, close to the right side, of the stabilizing seat, an electric telescopic rod is fixedly mounted on the left side of the vertical plate, a restraining clamping sleeve is fixedly mounted at the output end of the electric telescopic rod, and a stretching suction pipe is fixedly connected to the left side of the vacuum feeding machine body; according to the reaction kettle disclosed by the utility model, the detachable and movable vacuum feeding machine capable of quantitatively discharging materials is arranged on the reaction kettle body for feeding and conveying the materials, and the materials can be fed without opening the kettle cover, so that the labor intensity is reduced, the harm to a human body is reduced without contacting the materials, and the effects of improving the quality of an operation environment and shortening the feeding time are realized.
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Description

Technical Field

[0001] The utility model relates to a vacuum feeder, belonging to the technical field of isobutylbenzene production. Background Art

[0002] Isobutylbenzene is the raw material for producing ibuprofen, a new analgesic, antipyretic and anti-inflammatory drug. The potassium carbonate used in the isobutylbenzene synthesis reaction is in the form of powdered solid particles. During the production and development of isobutylbenzene, it needs to be transported to multiple reaction vessels. For example, if it is currently added to a reactor, the lid of the reactor needs to be manually opened to add potassium carbonate, which is a white crystalline powder. After adding, the lid of the reactor needs to be sealed. This operation is labor-intensive, and the presence of materials in the reactor affects the health of the operator. This operation poses a safety risk, which has brought certain adverse effects on actual use and therefore needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to provide a vacuum loader. The utility model provides a detachable and movable vacuum loader with quantitative discharge on the reaction kettle body for feeding and conveying materials. The material can be fed without opening the kettle cover, which reduces labor intensity and reduces harm to the human body without the need to contact the material. The effect of improving the quality of the working environment and shortening the feeding time is achieved, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A vacuum loader comprises a reactor body, a vacuum loader body is placed above the reactor body, the top of the reactor body is fixedly connected to a support seat, the top of the support seat is clamped with a stabilizing seat, a vertical plate is fixedly installed on the top of the stabilizing seat near the right side thereof, an electric telescopic rod is fixedly installed on the left side of the vertical plate, a constraint sleeve is fixedly installed on the output end of the electric telescopic rod, a stretching straw is fixedly connected to the left side of the vacuum loader body, a fixing plate is fixedly installed on the middle part of the inner wall of the vacuum loader body, a driving motor is fixedly installed inside the fixing plate, and the output end of the driving motor is fixedly connected to a rotating frame. An electric cylinder is fixedly installed on the inner wall of the frame, and the output end of the electric cylinder is fixedly connected to a receiving plate with a weighing sensor. The bottom of the vacuum loader body near its inner wall is fixedly connected to a guide discharge frame, the bottom of the receiving plate and the bottom of the guide discharge frame are clamped and adapted, the lower surface of the receiving plate is fixedly connected to a spring telescopic rod, the bottom of the spring telescopic rod is fixedly connected to a dredging roller rod, the bottom of the vacuum loader body is fixedly connected to a fixed discharge pipe, the top of the stable seat is provided with a movable groove for the fixed discharge pipe to move, the bottom of the fixed discharge pipe is fixedly connected to a delivery hose, and the bottom of the delivery hose is fixedly connected to the top of the reactor body.

[0006] Furthermore, the overall shape of the constraint sleeve is an arc-shaped plate, and the front and rear sides of the arc-shaped plate are threadedly connected to an adjusting screw through an internal thread groove. One end of the adjusting screw is rotatably connected to an anti-slip abutment plate through a bearing, and the surface of the anti-slip abutment plate abuts against the side of the vacuum loader body.

[0007] Furthermore, guide plates are fixedly connected to the vacuum loader body near its front and rear sides, and a guide groove is provided on the lower surface of the inner wall of the stabilizing seat, and the inner wall of the guide groove is slidably connected to the surface of the guide plate.

[0008] Furthermore, the top of the stretchable straw is a fixed tube with an electric control valve, one end of the fixed tube is fixedly connected to a stretchable hose, and one end of the stretchable hose is fixedly connected to a straw head.

[0009] Furthermore, a smooth guide plate is fixedly connected to the top of the receiving plate, and the overall shape of the smooth guide plate is a semicircular arc surface.

[0010] Furthermore, a sliding plate is fixedly connected to the side of the rotating frame, an annular groove is opened on the side of the inner wall of the fixed plate, and the inner wall of the annular groove is slidably connected to the surface of the sliding plate.

[0011] Furthermore, the inner wall of the fixed discharge pipe is rotatably connected to an inclined buffer plate via a pin shaft with a torsion spring. The number of the inclined buffer plates is at least two, and the upper and lower adjacent inclined buffer plates are connected in opposite inclined directions.

[0012] The beneficial effects of the utility model are:

[0013] The cam is secured to the bottom of the hopper and is then retracted to allow the hopper to move freely in the hopper, thereby ensuring the hopper's stability and scalability.

[0014] 2. In the utility model, the vacuum loader body set on the reactor body can transport and store potassium carbonate through the stretch straw by vacuum suction, and potassium carbonate can be thrown into the reactor without opening the reactor cover. The weighing sensor in the receiving plate can perform weighing sensing of the potassium carbonate above it. After obtaining the single potassium carbonate introduction amount set by the staff, the vacuum environment inside the vacuum loader body can be released, and the operation is carried out. The driving motor drives the rotating frame to rotate, and the operation of the electric cylinder can drive the receiving plate to move repeatedly in the up and down directions. The potassium carbonate is discharged to the fixed discharge pipe through the smooth guide plate, and an inclined buffer plate with a torsion spring rotation adjustment is provided in the fixed discharge pipe to buffer the impact force of the potassium carbonate falling. Under the active discharge guiding action of multiple upper and lower inclined buffer plates, the inclined movable discharge avoids the situation of frequent blockage flow during the falling process of potassium carbonate. The subsequent electric telescopic rod is operated again to pull the vacuum loader body to move left and right a short distance, and the feeding hose is swung to accelerate the anti-blocking discharge of potassium carbonate, thereby completing the smooth transportation of potassium carbonate materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0016] Figure 1 This is a schematic diagram of the overall structure of a vacuum loader of the utility model;

[0017] Figure 2 This is a front cross-sectional view of a vacuum loader body in a vacuum loader of the utility model;

[0018] Figure 3 This is a top view of a stabilizing seat in a vacuum loader of the utility model;

[0019] Figure 4 This is a front cross-sectional view of a fixed discharge pipe in a vacuum loader of the utility model;

[0020] Figure 5 This is an enlarged view of point A of a vacuum loader of the present invention;

[0021] Figure 6 This is an enlarged view of point B of a vacuum loader of the present invention;

[0022] Numbers in the figure: 1. Reactor body; 2. Vacuum loader body; 3. Support seat; 4. Stabilizing seat; 5. Vertical plate; 6. Electric telescopic rod; 7. Constraint sleeve; 8. Stretch straw; 9. Fixed plate; 10. Drive motor; 11. Rotating frame; 12. Electric cylinder; 13. Adapter plate; 14. Guide discharge frame; 15. Spring telescopic rod; 16. Dredging roller rod; 17. Fixed discharge pipe; 18. Movable groove; 19. Feed hose; 20. Adjusting screw; 21. Anti-slip abutment pad; 22. Guide plate; 23. Guide groove; 24. Smooth guide plate; 25. Sliding plate; 26. Annular groove; 27. Inclined buffer plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1, please refer to Figures 1-6 , the utility model provides a technical solution:

[0025] A vacuum loader comprises a reactor body 1, a vacuum loader body 2 is placed above the reactor body 1, a support seat 3 is fixedly connected to the top of the reactor body 1, a stabilizing seat 4 is clamped on the top of the support seat 3, a vertical plate 5 is fixedly installed on the top of the stabilizing seat 4 near the right side thereof, an electric telescopic rod 6 is fixedly installed on the left side of the vertical plate 5, a constraint sleeve 7 is fixedly installed on the output end of the electric telescopic rod 6, a stretching straw 8 is fixedly connected to the left side of the vacuum loader body 2, a fixing plate 9 is fixedly installed on the middle part of the inner wall of the vacuum loader body 2, a driving motor 10 is fixedly installed inside the fixing plate 9, a rotating frame 11 is fixedly connected to the output end of the driving motor 10, and the inner wall of the rotating frame 11 is fixedly fixedly mounted on the bottom of the reactor body 1 An electric cylinder 12 is fixedly installed, and the output end of the electric cylinder 12 is fixedly connected to a receiving plate 13 with a weighing sensor. The bottom of the vacuum loader body 2 near its inner wall is fixedly connected to a guide discharge frame 14, and the bottom of the receiving plate 13 and the bottom of the guide discharge frame 14 are snap-fitted and adapted. The lower surface of the receiving plate 13 is fixedly connected to a spring telescopic rod 15, and the bottom of the spring telescopic rod 15 is fixedly connected to a dredging roller rod 16. The bottom of the vacuum loader body 2 is fixedly connected to a fixed discharge pipe 17, and the top of the stable seat 4 is provided with a movable groove 18 for the fixed discharge pipe 17 to move. The bottom of the fixed discharge pipe 17 is fixedly connected to a delivery hose 19, and the bottom of the delivery hose 19 is fixedly connected to the top of the reactor body 1.

[0026] Specifically, such as Figures 1-6 As shown, the overall shape of the constraint sleeve 7 is an arc-shaped plate, and the front and rear sides of the arc-shaped plate are threadedly connected to the adjusting screw 20 through an internal thread groove. One end of the adjusting screw 20 is rotatably connected to the anti-slip abutment plate 21 through a bearing, and the surface of the anti-slip abutment plate abuts against the side of the vacuum loader body 2. Rotating the adjusting screw 20 can drive the anti-slip abutment plate 21 to abut against the vacuum loader body 2, thereby completing the positioning constraint of the vacuum loader body 2 on the stable seat 4.

[0027] Furthermore, guide plates 22 are fixedly connected to the vacuum loader body 2 near its front and rear sides, and a guide groove 23 is provided on the lower surface of the inner wall of the stabilizing seat 4. The inner wall of the guide groove 23 and the surface of the guide plate 22 are slidably connected. The connection and guiding function of the guide plate 22 and the guide groove 23 can ensure the smooth movement of the vacuum loader body 2 on the stabilizing seat 4.

[0028] Furthermore, a sliding plate 25 is fixedly connected to the side of the rotating frame 11, and an annular groove 26 is provided on the side of the inner wall of the fixed plate 9. The inner wall of the annular groove 26 and the surface of the sliding plate 25 are slidably connected. Under the action of the sliding plate 25 and the annular groove 26, the stability of the rotating frame 11 during rotation is guaranteed.

[0029] Specifically, such as Figures 1-6 As shown, the top of the stretching straw 8 is a fixed tube with an electric control valve, one end of the fixed tube is fixedly connected to a stretching hose, and one end of the stretching hose is fixedly connected to a straw head, which can be controlled to pull the entire stretching straw 8 to move and absorb materials for transportation.

[0030] Example 2, please refer to Figures 1-6 This embodiment differs from the first embodiment in that a smooth guide plate 24 is fixedly connected to the top of the receiving plate 13, and the overall shape of the smooth guide plate 24 is a semicircular arc surface. The inner wall of the fixed discharge pipe 17 is rotatably connected to an inclined buffer plate 27 via a pin with a torsion spring. There are at least two inclined buffer plates 27, and the upper and lower adjacent inclined buffer plates 27 are connected in opposite inclinations. Potassium carbonate is discharged downward through the smooth guide plate 24 toward the fixed discharge pipe 17. The fixed discharge pipe 17 is provided with an inclined buffer plate 27 with a torsion spring for rotation adjustment to cushion the impact of the potassium carbonate falling. Through the active downward guidance of the multiple inclined buffer plates 27, the inclined active discharge avoids frequent blockages during the potassium carbonate's falling process.

[0031] The working principle of the utility model is as follows: when in use, the staff can set a support seat 3 above the reactor cover above the reactor body 1, and in order to ensure that the vacuum feeder body 2 can be positioned and installed at the output end of the reactor body 1, the structure above the reactor body 1 can be seismically thickened and reinforced, and a stabilizing seat 4 can be connected to the top of the support seat 3 so that the vacuum feeder body 2 can be placed above the top of the stabilizing seat 4 later. The inner part of the constraint sleeve 7 is wrapped around the outer part of the vacuum feeder body 2, and then the adjusting screw 20 is rotated to drive The anti-skid abutment pad 21 abuts against the vacuum loader body 2, which can complete the positioning constraint of the vacuum loader body 2 on the stable seat 4, and the connection and guiding effect of the guide plate 22 and the guide groove 23 can ensure the smooth movement of the vacuum loader body 2 on the stable seat 4. The electric telescopic rod 6 is used to pull the vacuum loader body 2 to move a short distance left and right to distribute and shake the potassium carbonate sucked by the vacuum loader body 2 using the stretching straw 8, and complete the transportation and storage of potassium carbonate by vacuum suction, and the potassium carbonate can be transported without opening the reactor cover. The potassium carbonate is poured into the kettle, and the weighing sensor in the receiving plate 13 can sense the weighing of the potassium carbonate above it. After obtaining the single amount of potassium carbonate introduced set by the staff, the vacuum environment inside the vacuum feeder body 2 can be released, and the driving motor 10 drives the rotating frame 11 to rotate, and the operation of the electric cylinder 12 can drive the receiving plate 13 to move repeatedly in the up and down directions. The potassium carbonate is discharged to the fixed discharge pipe 17 through the smooth guide plate 24, and the fixed discharge pipe 17 is provided with an inclined buffer plate 27 with a torsion spring rotation adjustment to resist the impact of the potassium carbonate falling. The buffering is carried out by the active downward guidance of multiple upper and lower inclined buffer plates 27, so that the inclined active discharge avoids the situation of frequent blockage flow during the falling process of potassium carbonate. The subsequent electric telescopic rod 6 operates again to pull the vacuum feeder body 2 to move a short distance left and right, and the feeding hose 19 is swung to accelerate the anti-blocking discharge of potassium carbonate, which can form a dust-free and closed pipeline transportation during the feeding process of potassium carbonate in isobutylbenzene. The air pressure difference between the vacuum and the ambient space is used to form a gas flow in the pipeline to drive the movement of the material, thereby completing the smooth transportation of the potassium carbonate material.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vacuum loader, comprising a reactor body (1), a vacuum loader body (2) being placed above the reactor body (1), characterized in that: The top of the reactor body (1) is fixedly connected to a support seat (3), the top of the support seat (3) is clamped with a stabilizing seat (4), a vertical plate (5) is fixedly installed on the top of the stabilizing seat (4) near the right side thereof, an electric telescopic rod (6) is fixedly installed on the left side of the vertical plate (5), and a restraining sleeve (7) is fixedly installed on the output end of the electric telescopic rod (6), a stretching straw (8) is fixedly connected to the left side of the vacuum feeder body (2), a fixed plate (9) is fixedly installed on the middle part of the inner wall of the vacuum feeder body (2), a driving motor (10) is fixedly installed inside the fixed plate (9), the output end of the driving motor (10) is fixedly connected to a rotating frame (11), an electric cylinder (12) is fixedly installed on the inner wall of the rotating frame (11), and the electric cylinder (12) is fixedly installed on the inner wall of the electric cylinder (12). ) is fixedly connected to a receiving plate (13) with a weighing sensor at its output end, and a guide discharge frame (14) is fixedly connected to the bottom of the vacuum loader body (2) near its inner wall, and the bottom of the receiving plate (13) and the bottom of the guide discharge frame (14) are snap-fitted and adapted, and a spring telescopic rod (15) is fixedly connected to the lower surface of the receiving plate (13), and a dredging roller rod (16) is fixedly connected to the bottom of the vacuum loader body (2), and a movable groove (18) for the fixed discharge pipe (17) to move is provided on the top of the stabilizing seat (4), and a delivery hose (19) is fixedly connected to the bottom of the fixed discharge pipe (17), and the bottom of the delivery hose (19) is fixedly connected to the top of the reactor body (1).

2. A vacuum loader according to claim 1, characterized in that: The overall shape of the restraining sleeve (7) is an arc-shaped plate, and the front and rear sides of the arc-shaped plate are threadedly connected to an adjusting screw (20) through an internal thread groove. One end of the adjusting screw (20) is rotatably connected to an anti-slip abutting pad (21) through a bearing, and the surface of the anti-slip abutting pad abuts against the side of the vacuum loader body (2).

3. A vacuum loader according to claim 1, characterized in that: The vacuum loader body (2) is fixedly connected with guide plates (22) near its front and rear sides, and the lower surface of the inner wall of the stabilizing seat (4) is provided with a guide groove (23), and the inner wall of the guide groove (23) is slidably connected to the surface of the guide plate (22).

4. The vacuum loader according to claim 1, characterized in that: The top of the stretchable straw (8) is a fixed tube with an electric control valve, one end of the fixed tube is fixedly connected to a stretchable hose, and one end of the stretchable hose is fixedly connected to a straw head.

5. The vacuum loader according to claim 1, characterized in that: A smooth guide plate (24) is fixedly connected to the top of the receiving plate (13), and the overall shape of the smooth guide plate (24) is a semicircular arc surface.

6. The vacuum loader according to claim 1, characterized in that: A sliding plate (25) is fixedly connected to the side of the rotating frame (11), and an annular groove (26) is provided on the side of the inner wall of the fixed plate (9). The inner wall of the annular groove (26) is slidably connected to the surface of the sliding plate (25).

7. The vacuum loader according to claim 1, characterized in that: The inner wall of the fixed discharge pipe (17) is rotatably connected to an inclined buffer plate (27) via a pin shaft with a torsion spring. The number of the inclined buffer plates (27) is at least two, and the upper and lower adjacent inclined buffer plates (27) are connected in opposite inclined directions.