Thermal transfer ribbon rotating mechanism

By designing the carbon belt belt mechanism, the tightening shaft and side push shaft driven by the cylinder and motor are inserted into the recovery shaft hole, automatic carbon belt assembly is achieved, solving the problems of unstable and high cost of manual assembly, and improving production efficiency and product quality.

CN223188571UActive Publication Date: 2025-08-05ZHUHAI BOJAY ELECTRONICS
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Patent Information

Application Number
CN202422470123.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-05
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The carbon tape assembly industry has problems such as unstable manual assembly, high cost and high labor intensity.

Method used

A carbon belt belt conveyor mechanism is designed to drive the tightening shaft and the side push shaft into the product's recovery shaft hole through the tension limit, and the synchronous belt transmission is combined to ensure stable transmission and accurate speed.

Benefits of technology

Unmanned operations have been achieved, labor intensity has been reduced, production efficiency has been improved and product quality has been ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223188571U_ABST
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Abstract

The utility model provides a thermal transfer ribbon rotating mechanism. The side pushing device comprises a supporting base and a side pushing connecting plate, a telescopic air cylinder is arranged on the supporting base, a belt rotating device is arranged above the telescopic air cylinder, a tightening rotating shaft is arranged at the output end of the belt rotating device, a side pushing shaft is arranged on the side pushing connecting plate, and the center line of the side pushing shaft and the center line of the tightening rotating shaft are located on the same straight line. When a product is rotated, the side pushing shaft and the tightening rotating shaft are inserted into the two sides of a recoverer shaft hole of the product respectively, the recoverer shaft hole is tensioned and limited through the tightening rotating shaft, and the belt rotating device is started to enable the tightening rotating shaft to rotate the product. The utility model relates to the field of automatic thermal transfer ribbon assembly.
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Description

Technical Field

[0001] The utility model relates to the field of automatic carbon ribbon assembly, in particular to a carbon ribbon transfer mechanism. Background Art

[0002] Carbon ribbon is a critical printing consumable, suitable for a variety of label printing scenarios requiring durability and flexibility. The carbon ribbon assembly industry has long relied on manual assembly and handling, but manual assembly of carbon ribbons can be inconsistent in quality, costly, and labor-intensive.

[0003] Therefore, it is very necessary to develop a tightening mechanism that can complete automatic carbon ribbon transfer, which can not only reduce the workload of employees, but also improve production efficiency while ensuring high product quality. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model proposes a carbon ribbon transfer mechanism which saves manpower and has high production efficiency.

[0005] To achieve the above-mentioned purpose, a carbon ribbon transfer mechanism is proposed, including a supporting base and a side-push connecting plate, a telescopic cylinder is provided on the supporting base, a carrier plate is mounted on the telescopic cylinder, a belt transfer device is provided on the carrier plate, a tightening shaft is provided at the output end of the belt transfer device, a side-push connecting plate is provided, the axis of the side-push shaft is coaxial with the axis of the tightening shaft, the tightening shaft approaches or moves away from the side-push shaft with the movement of the telescopic cylinder, when the product is transferred, the side-push shaft and the tightening shaft are respectively inserted from both sides of the product's recoverer shaft hole, and the recoverer shaft hole is tensioned and limited by the tightening shaft, and the belt transfer device is started to cause the tightening shaft to transfer the product.

[0006] Based on the above, the telescopic cylinder controls the insertion and extraction of the tightening shaft into and out of the recycler shaft hole, and the tightening shaft is used to tension and limit the recycler shaft hole. Simultaneously, the side thrust shaft is inserted into the recycler shaft hole for auxiliary limiting. Subsequently, the ribbon transfer device is activated, which drives the tightening shaft to rotate, tightening the carbon ribbon. After the ribbon transfer is completed, the tightening shaft is released from the recycler shaft hole and reset, and the product then flows into the next process mechanism. The entire operation process is automated, overcoming the labor intensity of personnel, realizing unmanned operation, ensuring product yield, and improving production efficiency.

[0007] Furthermore, the belt turning device includes a servo motor and a clamping cylinder, the tightening shaft is arranged at the output end of the clamping cylinder, a first synchronous wheel is arranged on the output shaft of the servo motor, and a second synchronous wheel is arranged at the non-output end of the clamping cylinder, and the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt.

[0008] Based on the above, the use of the synchronous belt in conjunction with the synchronous wheel for transmission can make the servo motor more stable during the transmission process, and the transmission of the rotation speed is also more accurate.

[0009] Furthermore, the output end of the telescopic cylinder is connected to an L-shaped push plate, a carrier plate is fixedly mounted on the L-shaped push plate, a motor mounting plate and a clamping cylinder mounting plate are provided on the carrier plate, the servo motor is fixedly mounted on the motor mounting plate, a bearing is provided on the clamping cylinder mounting plate, and the clamping cylinder is rotatably engaged with the clamping cylinder mounting plate through the bearing.

[0010] Based on the above, the motor mounting plate and the fixture mounting plate respectively mount the servo motor and the clamping cylinder on the carrier plate, and adjust the servo motor and the clamping cylinder to the same height to make the transmission more stable and smooth.

[0011] Furthermore, a clamping groove is provided at the output end of the clamping cylinder, and the tightening shaft slides in cooperation with the clamping groove. The tightening shaft is composed of two half-shafts with the same structure and symmetrically arranged. The clamping cylinder adjusts the gap between the half-shafts so that the tightening shaft is tensioned to adapt to the recoverer shaft hole.

[0012] Based on the above, the clamping cylinder pushes the half shaft to move on the clamping slot, thereby adjusting the width of the tightening shaft.

[0013] Furthermore, a guide rail is provided on the upper surface of the telescopic cylinder, and the guide rail is slidably engaged with the guide groove at the lower end of the L-shaped push plate.

[0014] Based on the above, the guide rail and the guide groove are slidably matched, so that the carrier plate can slide more stably, thereby increasing the stability of the equipment during operation.

[0015] Furthermore, the side thrust connecting plate is fixed on an external device, a side thrust cylinder is fixedly provided on the side thrust connecting plate, an output end of the side thrust cylinder is fixedly connected to a connecting block, and the side thrust shaft is installed at the lower end of the connecting block.

[0016] Based on the above, according to the different heights of different products, different connecting plates can be replaced to adjust the height of the side thrust shaft to adapt to different products.

[0017] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 : It is the main view of the utility model;

[0019] Figure 2 : is a three-dimensional diagram of the utility model;

[0020] Figure 3 : It is a structural diagram of the belt transfer device;

[0021] Figure 4 : It is a structural diagram of the telescopic cylinder;

[0022] Figure 5 : It is a structural diagram of the side thrust connecting plate;

[0023] Figure 6 : It is a structural diagram of the product.

[0024] Explanation of the accompanying numbers: 1 Support base; 2 Side thrust connecting plate; 3 Telescopic cylinder; 4 Belt rotating device; 5 Tightening shaft; 6 Side thrust shaft; 7 Product; 8 Recoverer shaft hole; 9 Servo motor; 10 Clamping cylinder; 11 First synchronous wheel; 12 Synchronous belt; 13 L-type push plate; 14 Carrier plate; 15 Motor mounting plate; 16 Clamping cylinder mounting plate; 17 Bearing; 18 Clamping slide; 19 Guide rail; 20 Guide groove; 21 Half shaft; 22 Side thrust cylinder; 23 Connecting block; 24 Second synchronous wheel. DETAILED DESCRIPTION

[0025] like Figures 1 to 6As shown, this embodiment provides a carbon ribbon transfer mechanism, which includes a support base 1 and a side push connecting plate 2, a telescopic cylinder 3 is provided on the support base 1, and an L-shaped push plate 13 is connected to the output end of the telescopic cylinder 3, and a guide groove 20 is provided below the L-shaped push plate 13, and the guide groove 20 is slidably matched with a guide rail 19 provided at the upper end of the telescopic cylinder 3, and the guide rail 19 guides the L-shaped push plate 13, so that the L-shaped push plate 13 is more stable during operation, and a carrier plate 14 is fixedly installed on the L-shaped push plate 13, and a servo motor is provided on the carrier plate 14. Machine 9 and clamping cylinder 10, the output end of the clamping cylinder 10 is provided with a tightening shaft 5, the side thrust connecting plate 2 is provided with a side thrust cylinder 22, the output end of the side thrust cylinder 22 is provided with a side thrust shaft 6, the side thrust shaft 6 and the center line of the tightening shaft 5 are on the same straight line, when the product 7 is transferred, the side thrust shaft 6 and the tightening shaft 5 are respectively inserted from both sides of the recoverer shaft hole 8 of the product 7, and the tightening shaft 5 is used to tension and limit the recoverer shaft hole 8, and the servo motor 9 is started to make the tightening shaft 5 transfer the product 7.

[0026] like Figure 3 As shown, the servo motor 9 and the clamping cylinder 10 are mounted on the carrier plate 14 via a motor mounting plate 15 and a clamping cylinder mounting plate 16, respectively. The servo motor 9 is fixed to the motor mounting plate 15 via bolts, and the clamping cylinder mounting plate 16 is provided with a bearing 17. The clamping cylinder 10 rotates in conjunction with the clamping cylinder mounting plate 16 via the bearing 17. Synchronous pulleys 11 are provided on the output shaft of the servo motor 9 and the non-output end of the clamping cylinder 10. The synchronous pulleys 11 are connected to each other through a synchronous belt 12. The synchronous pulley 11 of the servo motor 9 and the synchronous pulley 11 on the clamping cylinder 10 are arranged at the same horizontal height to ensure that the synchronous belt 12 is more stable during transmission.

[0027] like Figure 5 As shown, the side thrust connecting plate 2 is fixed to an external device, which is not shown in the figure. The output end of the side thrust cylinder 22 is provided with a connecting block 23, and the side thrust shaft 6 is installed at the lower end of the connecting block 23. According to the different heights of different products 7, different connecting blocks 23 can be replaced to adapt to the products 7. The side thrust shaft 6 cooperates with the tightening shaft 5 to clamp and limit the recoverer shaft hole 8.

[0028] Directly below the side thrust shaft 6 and the take-up shaft 5 is a belt transfer station, onto which a product 7 is mounted using a jig. The belt transfer station is located on a rotating workbench. Once the product 7 is transferred, the product 7 at the belt transfer station is replaced as the selection workbench rotates, enabling automated assembly.

[0029] After the product 7 reaches the belt transfer position, the telescopic cylinder 3 pushes the tightening shaft 5 to insert into the collector shaft hole 8, and uses the clamping cylinder 10 to control the half-shaft 21 to push open to both sides, so that the width of the tightening shaft 5 becomes larger, thereby tensioning and limiting the collector shaft hole 8. At the same time, the side push cylinder 22 pushes the side push shaft 6 to insert into the collector shaft hole 8, and cooperates with the tightening shaft 5 to assist in limiting the collector shaft hole 8. Then the servo motor 9 is started, and the servo motor 9 drives the tightening shaft 5 to rotate through the synchronous belt 12. The tightening shaft 5 tightens the carbon ribbon, and the clamping cylinder 10 controls the half-shaft 21 to retract inward from the clamping slide 18, so that the tightening shaft 5 is loosened from the collector shaft hole 8, the telescopic cylinder 3 returns to its original position, and the side push cylinder 22 returns to its original position, and the product 7 flows into the next process mechanism.

[0030] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or replacements of the present invention made by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.

Claims

1. A carbon ribbon transfer mechanism, comprising a support base (1) and a side push connecting plate (2), characterized in that: The support base (1) is provided with a telescopic cylinder (3), a carrier plate (14) is mounted on the telescopic cylinder (3), a belt transfer device (4) is provided on the carrier plate (14), a tightening shaft (5) is provided at the output end of the belt transfer device (4), a side thrust shaft (6) is provided on the side thrust connecting plate (2), the axis of the side thrust shaft (6) is coaxial with the axis of the tightening shaft (5), and the tightening shaft (5) approaches or moves away from the side thrust shaft (6) as the telescopic cylinder (3) moves. When the product (7) is transferred, the side thrust shaft (6) and the tightening shaft (5) are respectively inserted from both sides of the recycler shaft hole (8) of the product (7), and the recycler shaft hole (8) is tensioned and limited by the tightening shaft (5). The belt transfer device (4) is started to make the tightening shaft (5) transfer the product (7).

2. The carbon ribbon transfer mechanism according to claim 1, characterized in that: The belt turning device (4) includes a servo motor (9) and a clamping cylinder (10), the tightening shaft (5) is arranged at the output end of the clamping cylinder (10), a first synchronous wheel (11) is arranged on the output shaft of the servo motor (9), and a second synchronous wheel (24) is arranged at the non-output end of the clamping cylinder (10), and the first synchronous wheel (11) and the second synchronous wheel (24) are connected in transmission via a synchronous belt (12).

3. The carbon ribbon transfer mechanism according to claim 2, characterized in that: The output end of the telescopic cylinder (3) is connected to an L-shaped push plate (13), the carrier plate (14) is fixedly mounted on the L-shaped push plate (13), a motor mounting plate (15) and a clamping cylinder mounting plate (16) are provided on the carrier plate (14), the servo motor (9) is fixedly mounted on the motor mounting plate (15), a bearing (17) is provided on the clamping cylinder mounting plate (16), and the clamping cylinder (10) is rotatably matched with the clamping cylinder mounting plate (16) via the bearing (17).

4. The carbon ribbon transfer mechanism according to claim 2, characterized in that: The output end of the clamping cylinder (10) is provided with a clamping slot (18), and the tightening shaft (5) is slidably matched with the clamping slot (18). The tightening shaft (5) is composed of two half shafts (21) with the same structure and symmetrically arranged. The clamping cylinder (10) adjusts the gap between the half shafts (21) so that the tightening shaft (5) is tensioned and adapted to the recoverer shaft hole (8).

5. The carbon ribbon transfer mechanism according to claim 3, characterized in that: A guide rail (19) is provided on the upper surface of the telescopic cylinder (3), and the guide rail (19) is slidably engaged with the guide groove (20) at the lower end of the L-shaped push plate (13).

6. The carbon ribbon transfer mechanism according to claim 1, characterized in that: The side thrust connecting plate (2) is fixed on an external device, a side thrust cylinder (22) is fixedly provided on the side thrust connecting plate (2), an output end of the side thrust cylinder (22) is fixedly connected to a connecting block (23), and the side thrust shaft (6) is mounted on the lower end of the connecting block (23).