Main machine equipment made of carbon fiber resin composite material

By designing the main equipment of carbon fiber resin composite materials, the problems of finishing rolling and material discharge tension adjustment are solved, the continuous and stability of production are achieved, and the smoothness of processing control is improved.

CN223188657UActive Publication Date: 2025-08-05DONGGUAN HENGCHENG COMPOSITE MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421641080.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-08-05
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing carbon fiber resin composite host equipment has difficulty in finishing and adjusting the tension of material discharge, resulting in discontinuity of production.

Method used

A device including a mounting frame, a connecting mounting frame, a carbon fiber material discharge guide roller device, a glue coating roller device, a rubber storage disc, a carbon fiber finished product heating and setting device, a cooling and setting device and a finished product winding device is designed. Combined with the carbon fiber material discharge tension electronic adjustment device and a widening yarn pre-preg setting device, the convenience of finish product winding and setting tension adjustment is achieved, and the production continuity is improved.

Benefits of technology

Through this equipment, the easy rolling and material discharge tension adjustment of carbon fiber finished products is achieved, which improves the continuity and stability of production, and ensures the stable and smoothness of the pre-preg setting process of the widening yarn.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223188657U_ABST
    Figure CN223188657U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of carbon fiber resin composite material production equipment, and discloses carbon fiber resin composite material host equipment which comprises an installation rack, a connection installation frame is fixed to the top of the installation rack, and a first carbon fiber discharging yarn guide roller device is installed on the outer side of the connection installation frame in a matched mode. When the device is used, firstly, the carbon fiber discharging tension is adjusted through the carbon fiber discharging tension electronic adjusting device, during adjustment, the carbon fiber discharging tension is adjusted through the carbon fiber discharging tension adjusting device, and finally, finished carbon fiber products are wound through the carbon fiber finished product winding device. The purposes that finished products are easy to wind and discharging tension is easy to adjust are achieved, and production continuity is improved. The device is provided with the widening yarn presoaking and shaping device, fiber discharging is conducted through the fiber discharging table, the whole machining control is stable and smooth, and it is guaranteed that the widening yarn presoaking and shaping process is stable.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber resin composite material production equipment, in particular to a carbon fiber resin composite material host equipment. Background Art

[0002] The material composed of carbon fiber reinforcement and resin matrix is called carbon fiber resin composite material or carbon fiber reinforced plastic. Compared with glass fiber, carbon fiber has a high elastic modulus, which is 4 to 6 times that of glass fiber, and its tensile strength is slightly higher than that of glass fiber. Carbon fiber also has good high temperature performance. Therefore, when carbon fiber and epoxy resin, phenolic resin, polytetrafluoroethylene and other resin matrices are combined to form a composite material, it not only maintains many advantages of fiberglass, but also exceeds fiberglass in many aspects of performance. For example, the strength and elastic modulus of carbon fiber-epoxy resin composite materials exceed those of aluminum alloy. In the production and processing of carbon fiber resin composite materials, the host equipment needs to be used for production and processing;

[0003] However, the existing carbon fiber resin composite material host equipment is not easy to perform finished product winding and unwinding tension adjustment during use. Therefore, those skilled in the art provide a carbon fiber resin composite material host equipment to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the present invention is to provide a carbon fiber resin composite material host device to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A carbon fiber resin composite material main unit comprises a mounting frame, a connecting mounting frame fixed to the top of the mounting frame, a first carbon fiber unwinding guide roller device cooperatively mounted on the outer side of the connecting mounting frame, a glue coating roller device cooperatively mounted on the outer side of the connecting mounting frame, a glue holding tray device provided on the outer side of the connecting mounting frame, a carbon fiber finished product heating and shaping device provided on the outer side of the connecting mounting frame, a carbon fiber finished product cooling and shaping device provided on the top of the mounting frame, a carbon fiber finished product winding device connected to one side of the mounting frame, and a carbon fiber unwinding tension electronic adjustment device connected to one side of the mounting frame;

[0007] The carbon fiber finished product winding device includes a mounting connection frame, a first winding wheel is installed on the outer side of the mounting connection frame, a metal mounting frame is fixed to one side of the mounting connection frame, a second winding wheel is installed on the outer side of the metal mounting frame, and a support foot is fixed to the bottom of the mounting connection frame.

[0008] As a further solution of the present invention: the carbon fiber unloading tension electronic adjustment device includes a fixed connecting frame, the top of the fixed connecting frame is fixed with a mounting support frame, the outer side of the mounting support frame is cooperated with the carbon fiber unloading tension adjustment device, and the top of the fixed connecting frame is provided with a second carbon fiber unloading yarn guide roller device.

[0009] As a further solution of the present invention: the carbon fiber unwinding tension adjustment device and the mounting support frame are rotatably connected via a rotating shaft.

[0010] As a further solution of the present invention: a support rod is installed on the outer side of the second carbon fiber feeding yarn guide roller device, and the support rod is fixedly connected to the fixed connecting frame.

[0011] As a further solution of the present invention: the widening yarn prepreg shaping device includes a mounting frame, a heating device is fixed on the inner bottom wall of the mounting frame, an exhaust device is installed on the inner bottom wall of the mounting frame, a first fiber receiving platform is provided on the top of the mounting frame, a fiber heating and shaping device is installed on the top of the mounting frame, a fiber loading device is provided on the top of the mounting frame, a second fiber receiving platform is installed on the top of the mounting frame, a fiber unloading platform is installed on the top of the mounting frame, a fiber tension controller is connected to the top of the mounting frame, an exhaust device is provided on the top of the mounting frame, and a heating device is installed on the top of the mounting frame.

[0012] As a further solution of the present invention: a tension control console is provided on the top of the installation frame, and a pnp type proximity switch is provided on the outside of the installation frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) When the device is in use, the mounting frame and the connecting mounting frame play a supporting and connecting role. First, the tension of the carbon fiber unwinding is adjusted by the carbon fiber unwinding tension electronic adjustment device. During the adjustment, the carbon fiber unwinding tension is adjusted by the carbon fiber unwinding tension adjustment device. At the same time, the carbon fiber unwinding is guided by the second carbon fiber unwinding yarn guide roller device. Then, the first carbon fiber unwinding yarn guide roller device is also used for guiding. The glue roller device plays a role in gluing. The glue plate device is used for holding glue. The carbon fiber finished product heating and shaping device is used for heating and fixing the shape of the carbon fiber finished product. Then, the finished product is shaped and cooled by the carbon fiber finished product cooling and shaping device. Finally, the carbon fiber finished product is wound by the carbon fiber finished product winding device, which achieves the purpose of easy finished product winding and unwinding tension adjustment, thereby improving the continuity of production.

[0015] (2) The device is provided with a pre-impregnation setting device for widening yarns, and the device can be controlled and operated through the operation console. When the pre-impregnation setting of the widening yarns is performed, the fibers can be collected through the first fiber collecting table, and then the fiber heating setting device can be heated by the heating device to perform fiber heating setting. Then, the fiber gluing process is performed through the fiber feeding device, and then the fibers are collected through the second fiber collecting table. The fiber tension controller can control the fiber tension, the exhaust device plays the role of exhausting air, the heating device can perform heating, and the tension control console plays the role of tension control. Finally, the fibers are discharged through the fiber discharge table, so that the overall processing control is stable and smooth, ensuring the stability of the pre-impregnation setting process of the widening yarns. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a carbon fiber resin composite material host device;

[0017] Figure 2 This is a structural diagram of a carbon fiber finished product winding device in a carbon fiber resin composite material host device;

[0018] Figure 3 This is a structural diagram of an electronic adjustment device for carbon fiber unwinding tension in a carbon fiber resin composite material host device;

[0019] Figure 4 This is a structural schematic diagram of a widening yarn prepreg shaping device in a carbon fiber resin composite material host equipment.

[0020] In the figure: 1. Mounting frame; 2. Connecting mounting frame; 3. First carbon fiber unwinding guide roller device; 4. Gluing roller device; 5. Glue tray device; 6. Carbon fiber finished product heating and solidifying device; 7. Carbon fiber finished product cooling and shaping device; 8. Carbon fiber finished product winding device; 81. Mounting connecting frame; 82. First winding wheel; 83. Metal mounting frame; 84. Second winding wheel; 85. Supporting foot; 9. Carbon fiber unwinding tension electronic adjustment device; 91. Fixed connecting frame; 92. Mounting support frame; 93. Carbon fiber unwinding tension Force adjustment device; 94, second carbon fiber discharge guide roller device; 10, widening yarn prepreg shaping device; 101, mounting frame; 102, heating device; 103, exhaust device; 104, first fiber receiving table; 105, fiber heating and shaping device; 106, fiber feeding device; 107, second fiber receiving table; 108, fiber discharge table; 109, fiber tension controller; 1010, exhaust device; 1011, heating device; 1012, tension control console; 1013, pnp type proximity switch. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 In an embodiment of the present utility model, a carbon fiber resin composite material main unit includes a mounting frame 1, a connecting mounting frame 2 is fixed to the top of the mounting frame 1, the top of the mounting frame 1 is rotatably connected to a guide connecting wheel through a rotating shaft, the connecting mounting frame 2 and the mounting frame 1 are fixedly connected by bolts, a first carbon fiber unwinding guide roller device 3 is cooperatively installed on the outer side of the connecting mounting frame 2, a glue coating roller device 4 is cooperatively installed on the outer side of the connecting mounting frame 2, a glue holding tray device 5 is provided on the outer side of the connecting mounting frame 2, a carbon fiber finished product heating and solidifying device 6 is provided on the outer side of the connecting mounting frame 2, a carbon fiber finished product cooling and shaping device 7 is provided on the top of the mounting frame 1, a carbon fiber finished product winding device 8 is connected to one side of the mounting frame 1, and a carbon fiber unwinding tension electronic adjustment device 9 is connected to one side of the mounting frame 1;

[0023] The carbon fiber finished product winding device 8 includes a mounting connection frame 81, a first winding wheel 82 is mounted on the outer side of the mounting connection frame 81, a metal mounting frame 83 is fixed to one side of the mounting connection frame 81, a second winding wheel 84 is mounted on the outer side of the metal mounting frame 83, and a support foot 85 is fixed to the bottom of the mounting connection frame 81;

[0024] The carbon fiber unloading tension electronic adjustment device 9 includes a fixed connecting frame 91, a mounting support frame 92 is fixed on the top of the fixed connecting frame 91, and a carbon fiber unloading tension adjustment device 93 is installed on the outer side of the mounting support frame 92. The carbon fiber unloading tension adjustment device 93 and the mounting support frame 92 are rotatably connected through a rotating shaft. A second carbon fiber unloading yarn guide roller device 94 is provided on the top of the fixed connecting frame 91, and a support rod is installed on the outer side of the second carbon fiber unloading yarn guide roller device 94, and the support rod is fixedly connected to the fixed connecting frame 91.

[0025] As a further solution of the present invention: the widening yarn prepreg shaping device 10 includes a mounting frame 101, a heating device 102 is fixed to the inner bottom wall of the mounting frame 101, an exhaust device 103 is installed on the inner bottom wall of the mounting frame 101, a first fiber receiving platform 104 is provided on the top of the mounting frame 101, a fiber heating and shaping device 105 is installed on the top of the mounting frame 101, a fiber loading device 106 is provided on the top of the mounting frame 101, a second fiber receiving platform 107 is installed on the top of the mounting frame 101, a fiber unloading platform 108 is installed on the top of the mounting frame 101, a fiber tension controller 109 is connected to the top of the mounting frame 101, an exhaust device 1010 is provided on the top of the mounting frame 101, a heating device 1011 is installed on the top of the mounting frame 101, a tension control console 1012 is provided on the top of the mounting frame 101, and a pnp type proximity switch 1013 is provided on the outside of the mounting frame 101.

[0026] The working principle of the present invention is as follows: the mounting frame 1 and the connecting mounting frame 2 play the role of supporting connection, firstly, the tension of the carbon fiber unloading is adjusted by the carbon fiber unloading tension electronic adjustment device 9, and the carbon fiber unloading tension is adjusted by the carbon fiber unloading tension adjustment device 93 during adjustment, and at the same time, the carbon fiber unloading is guided by the second carbon fiber unloading yarn guide roller device 94, and then guided by the first carbon fiber unloading yarn guide roller device 3, the glue roller device 4 plays the role of gluing, the glue tray device 5 is used for holding glue, the carbon fiber finished product heating and fixing device 6 is used for heating and fixing the shape of the carbon fiber finished product, and then the finished product is shaped and cooled by the carbon fiber finished product cooling and shaping device 7, and finally the carbon fiber finished product is wound up by the carbon fiber finished product winding device 8, which realizes easy The purpose of winding the finished product and adjusting the discharge tension is to improve the continuity of production; when the widened yarn is pre-impregnated, the fiber can be collected through the first fiber collection station 104, and then the fiber heating and shaping device 105 is heated by the heating equipment 102 to perform fiber heating and shaping, and then the fiber gluing process is performed through the fiber loading device 106, and then the material is collected through the second fiber collection station 107. The fiber tension controller 109 can control the fiber tension, the exhaust device 1010 plays the role of exhaust, the heating device 1011 can heat, and the tension control console 1012 plays the role of tension control. Finally, the fiber is discharged through the fiber discharge station 108, so that the overall processing control is stable and smooth, ensuring the stability of the widened yarn pre-impregnation shaping process.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A carbon fiber resin composite material host device, comprising a mounting frame (1), characterized in that: A connecting mounting frame (2) is fixed on the top of the mounting frame (1), a first carbon fiber discharge yarn guide roller device (3) is mounted on the outer side of the connecting mounting frame (2), a glue coating roller device (4) is mounted on the outer side of the connecting mounting frame (2), a glue holding plate device (5) is provided on the outer side of the connecting mounting frame (2), a carbon fiber finished product heating and shaping device (6) is provided on the outer side of the connecting mounting frame (2), a carbon fiber finished product cooling and shaping device (7) is provided on the top of the mounting frame (1), a carbon fiber finished product winding device (8) is connected to one side of the mounting frame (1), a carbon fiber discharge tension electronic adjustment device (9) is connected to one side of the mounting frame (1), and a widening yarn prepreg shaping device (10) is provided on one side of the mounting frame (1); The carbon fiber finished product winding device (8) comprises a mounting connection frame (81), a first winding wheel (82) is mounted on the outer side of the mounting connection frame (81), a metal mounting frame (83) is fixed to one side of the mounting connection frame (81), a second winding wheel (84) is mounted on the outer side of the metal mounting frame (83), and a supporting foot (85) is fixed to the bottom of the mounting connection frame (81).

2. The carbon fiber resin composite material host device according to claim 1, characterized in that: The carbon fiber unwinding tension electronic adjustment device (9) comprises a fixed connecting frame (91), a mounting support frame (92) is fixed on the top of the fixed connecting frame (91), a carbon fiber unwinding tension adjustment device (93) is mounted on the outer side of the mounting support frame (92), and a second carbon fiber unwinding yarn guide roller device (94) is provided on the top of the fixed connecting frame (91).

3. The carbon fiber resin composite material host device according to claim 2, characterized in that: The carbon fiber unwinding tension adjustment device (93) and the mounting support frame (92) are rotatably connected via a rotating shaft.

4. The carbon fiber resin composite material host device according to claim 2, characterized in that: A support rod is mounted on the outer side of the second carbon fiber discharge yarn guide roller device (94), and the support rod is fixedly connected to the fixed connecting frame (91).

5. The carbon fiber resin composite material host device according to claim 1, characterized in that: The widening yarn prepreg setting device (10) comprises a mounting frame (101), a heating device (102) is fixed to the inner bottom wall of the mounting frame (101), an exhaust device (103) is installed on the inner bottom wall of the mounting frame (101), a first fiber receiving platform (104) is provided on the top of the mounting frame (101), a fiber heating and setting device (105) is installed on the top of the mounting frame (101), a fiber loading device (106) is provided on the top of the mounting frame (101), a second fiber receiving platform (107) is installed on the top of the mounting frame (101), a fiber unloading platform (108) is installed on the top of the mounting frame (101), a fiber tension controller (109) is connected to the top of the mounting frame (101), an exhaust device (1010) is provided on the top of the mounting frame (101), and a heating device (1011) is installed on the top of the mounting frame (101).

6. The carbon fiber resin composite material host device according to claim 5, characterized in that: A tension control console (1012) is provided on the top of the installation frame (101), and a pnp type proximity switch (1013) is provided on the outside of the installation frame (101).