Vehicle special for pole transformer construction

By designing the mobile three-stage gantry assembly and prefabricated platform of the special vehicle for the rod-on transformer construction, the problems of vehicle instability after heavy objects are lifted and insufficient thrust of the wire puller are solved, stable lifting of the weight objects and effective bending assembly of the steel strands are achieved, and the safety and efficiency of construction are improved.

CN223188871UActive Publication Date: 2025-08-05ZHEJIANG WANJIANG XINGCHI SPECIAL VEHICLE CO LTD
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Patent Information

Application Number
CN202421814622.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-08-05
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the prior art, when the on-rod transformer construction vehicle moves after lifting a heavy object, there is a problem that the vehicle is unstable and easily overturned, and the thrust of the wire puller is insufficient and the bending strength is poor.

Method used

A special vehicle for construction of rod transformers is designed, including a mobile three-stage gantry assembly and a prefabricated platform. The gantry assembly realizes stable lifting and position adjustment of heavy objects through hydraulic drive. The prefabricated platform adopts a hydraulically driven bending mechanism and clamping mechanism to ensure sufficient thrust during the bending and assembly of the steel strands.

Benefits of technology

The stable lifting and position adjustment of heavy objects is achieved, which avoids vehicle overturning, and ensures effective bending of steel strands and assembly of wedge-shaped wire clamps, improving construction safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a vehicle special for pole transformer construction, and belongs to the field of electric power equipment. The utility model discloses a secondary chassis, generator set, oil tank and hydraulic leg, said generator set and oil tank are both installed on the secondary chassis, said hydraulic leg is installed on the bottom of secondary chassis, its structural characteristics are: also including the portal frame subassembly and prefabricating platform, the prefabricating platform is installed on the secondary chassis, and the portal frame subassembly is installed on the portal frame subassembly. The portal frame assembly is installed at the tail of the second-class chassis and comprises a moving mechanism, an outer portal frame mechanism, a middle portal frame mechanism, an inner portal frame mechanism and a fork arm carrier mechanism, the outer portal frame mechanism is installed on the moving mechanism in a sliding mode, the middle portal frame mechanism is installed on the outer portal frame mechanism in a sliding mode, and the inner portal frame mechanism is installed on the fork arm carrier mechanism in a sliding mode. The inner portal frame mechanism is installed on the middle portal frame mechanism in a sliding mode, the fork arm carrier mechanism is installed on the inner portal frame mechanism in a sliding mode, and a winch mechanism is installed on the outer portal frame mechanism.
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Description

Technical Field

[0001] The utility model relates to a special vehicle for pole-mounted transformer construction, belonging to the field of power equipment. Background Art

[0002] When replacing transformers, pole-mounted switches and other components in the power industry, due to their large size and heavy weight, special vehicles are required to lift them to a specified height before they can be disassembled, assembled, or replaced. In view of this, a multifunctional construction vehicle is disclosed in the patent document with application number 202222020355.X. The fork body in the above-mentioned prior art can only fork heavy objects and lift them upward, but cannot move the heavy objects. If the heavy objects need to be moved, the vehicle needs to be moved. However, moving the vehicle after lifting the heavy objects may cause the vehicle to roll over due to the unstable center of gravity.

[0003] Pull the wire head (such as Figure 18 As shown in the figure, the wire drawing device includes a wedge-shaped wire clamp B7, a steel strand B8, a tongue plate B9, and a bolt B10. When processing the wire clamp B8, the steel strand B8 needs to be bent, and then the bent steel strand B8 and the tongue plate B9 are installed into the wedge-shaped wire clamp B7 and tightened. In view of this, a portable wire pulling device is disclosed in the patent document with application number 202311351492.4. The wire pulling device in the above-mentioned prior art is driven by a wire pressing push rod 10. Since the wire pressing push rod 10 is set on the side, its thrust is insufficient and the bending strength is poor. Utility Model Content

[0004] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a special vehicle for pole-mounted transformer construction with a reasonable structural design.

[0005] The technical solution adopted by the present invention to solve the above problems is: the special vehicle for pole-mounted transformer construction includes a Class II chassis, a generator set, a fuel tank and hydraulic support legs, the generator set and the fuel tank are both installed on the Class II chassis, the hydraulic support legs are installed at the bottom of the Class II chassis, and its structural characteristics are: it also includes a gantry assembly and a prefabricated platform, the prefabricated platform is installed on the Class II chassis, and the gantry assembly is installed at the tail of the Class II chassis.

[0006] Furthermore, the gantry assembly includes a moving mechanism, an outer gantry mechanism, a middle gantry mechanism, an inner gantry mechanism and a fork frame mechanism. The outer gantry mechanism is slidably mounted on the moving mechanism, the middle gantry mechanism is slidably mounted on the outer gantry mechanism, the inner gantry mechanism is slidably mounted on the middle gantry mechanism, the fork frame mechanism is slidably mounted on the inner gantry mechanism, and the outer gantry mechanism is equipped with a winch mechanism.

[0007] Furthermore, the movable mechanism includes a fixed frame and a movable cylinder, the outer gantry mechanism is slidably installed on the fixed frame, one end of the movable cylinder is connected to the outer gantry mechanism, there are two movable cylinders, the cylinder barrels of the two movable cylinders are fixed, and the piston rod of one movable cylinder is connected to the outer gantry mechanism.

[0008] Furthermore, the outer door frame mechanism includes an outer door frame body, an outer door lifting track wheel, an outer door movable frame and an outer door movable track wheel. The outer door movable frame is slidably installed on the movable mechanism through the outer door movable track wheel. The outer door frame body is fixed on the outer door movable frame. The outer door lifting track wheel is installed on the outer door frame body, and the outer door lifting track wheel cooperates with the middle door frame mechanism.

[0009] Furthermore, the middle mast mechanism includes a middle mast body, a middle door rail wheel and a middle door lifting cylinder. The middle mast body is slidably installed on the outer mast mechanism, the middle door rail wheel is installed on the middle mast body, and the middle door rail wheel cooperates with the inner mast mechanism. The cylinder barrel of the middle door lifting cylinder is installed on the outer mast mechanism, and the piston rod of the middle door lifting cylinder is connected to the middle mast body.

[0010] Furthermore, the inner door frame mechanism includes an inner door frame body, an inner door lifting sprocket and an inner door lifting chain. The inner door frame body is slidably installed on the middle door frame mechanism, the fork frame mechanism is slidably installed on the inner door frame body, the inner door lifting sprocket is installed on the middle door frame mechanism, the inner door lifting chain bypasses the inner door lifting sprocket, and the two ends of the inner door lifting chain are respectively connected to the outer door frame mechanism and the inner door frame mechanism.

[0011] Furthermore, the fork frame mechanism includes a fork lifting frame, a fork track wheel, a fork lifting sprocket, a fork lifting chain, a fork main body, a fork swing shaft and a fork tilting plate. The fork lifting frame is slidably installed on the inner mast mechanism through the fork track wheel, the fork tilting plate is rotatably installed on the fork lifting frame through the fork swing shaft, the fork main body is adjustably installed on the fork tilting plate, the fork lifting sprocket is installed on the inner mast mechanism, the fork lifting chain passes around the fork lifting sprocket, and the two ends of the fork lifting chain are respectively connected to the middle mast mechanism and the fork lifting frame.

[0012] Furthermore, the fork frame mechanism further comprises a fork frame side shifter, the fork frame side shifter is mounted on the fork forward tilt plate, and the fork body is adjustably mounted on the fork frame side shifter.

[0013] Furthermore, the fork frame mechanism also includes a fork swing cylinder and a fork pad, the fork pad is fixed on the fork tilt plate, the cylinder barrel of the fork swing cylinder is installed on the fork lifting frame, and the piston rod of the fork swing cylinder is in contact with the fork pad.

[0014] Furthermore, the winch mechanism includes a winch body and a winch guide wheel, the winch body is installed on the outer mast mechanism, and a winch guide wheel is installed on each of the outer mast mechanism and the inner mast mechanism, and the steel rope of the winch body is passed around the winch guide wheel.

[0015] Furthermore, the prefabricated platform includes a platform base, a platform slide rail, a platform body, a bending mechanism, a clamping mechanism and a driving mechanism. The platform body is slidably installed on the platform base through the platform slide rail. The bending mechanism, clamping mechanism and driving mechanism are all installed on the platform body. The bending mechanism is connected to the clamping mechanism, and the clamping mechanism is connected to the driving mechanism.

[0016] Furthermore, the bending mechanism includes a shaping structure and a sliding structure, and the shaping structure cooperates with the sliding structure.

[0017] Furthermore, the shaping structure includes a bending and swinging seat, a bending and swinging wheel, a bending and swinging shaft and a bending and rotating shaft. A bending and swinging groove and a bending and rotating hole are provided on the platform body. The bending and rotating shaft is installed in the bending and rotating hole. The bending and swinging seat is installed on the bending and rotating shaft. The bending and swinging shaft passes through the bending and swinging groove. One end of the bending and swinging shaft is installed on the bending and swinging seat. The bending and swinging wheel is installed on the other end of the bending and swinging shaft. A swinging seat guide block is provided on the bending and swinging seat. A bending and rotating shaft connecting frame is installed on the bending and rotating shaft. The bending and rotating shaft connecting frame is located below the bending sliding seat.

[0018] Furthermore, the sliding structure includes a bending sliding seat, a bending sliding wheel and a bending sliding shaft. A bending sliding groove and a limit rod are provided on the platform body. The bending sliding shaft passes through the bending sliding groove. One end of the bending sliding shaft is installed on the bending sliding seat. The bending sliding wheel is installed on the bending sliding shaft. A sliding seat guide block is installed on the bending sliding seat.

[0019] Furthermore, the clamping mechanism includes a clamping fixing frame, a clamping sliding rod and a clamping sliding seat. A clamping sliding groove is provided on the platform body, and a clamping fixing frame is provided on each side of the clamping sliding groove. Both clamping fixing frames are provided on the platform body. The clamping sliding rod passes through the clamping sliding groove, one end of the clamping sliding rod is installed on the clamping sliding seat, and a sliding rod limiting groove is provided on the clamping sliding rod.

[0020] Furthermore, the driving mechanism includes a driving frame and a driving cylinder, the driving frame is mounted on the platform body, the cylinder barrel of the driving cylinder is mounted on the driving frame, and the piston rod of the driving cylinder is connected to the clamping mechanism.

[0021] Compared with the existing technology, the utility model has the following advantages: the pole transformer construction vehicle is specially used in power construction, such as auxiliary poles (such as Figure 19 As shown), lifting heavy objects by telescopic arm of forklift (as shown Figure 20 As shown), lifting transformer (as shown Figure 21 As shown), cable reel (as shown Figure 22 As shown), the operator stands behind the lifting platform and lifts it to a certain height to install the transformer (as shown in Figure 23 (as shown), including but not limited to the above power operation scenarios.

[0022] The gantry assembly is a movable three-stage gantry assembly. After the heavy object is forked, the middle gantry lifting cylinder can be used to control the lifting of the middle gantry body, inner gantry body and fork lifting frame, thereby lifting the heavy object. The position of the outer gantry body can be adjusted by moving the cylinder, thereby adjusting the position of the heavy object. Therefore, there is no need to move the vehicle when adjusting the position of the heavy object to avoid the vehicle rolling over.

[0023] The prefabricated platform can be used to make wire rope handles, in which the bending mechanism, clamping mechanism and driving mechanism are all arranged on the same axis, and the force points are symmetrical on the left and right; and it adopts hydraulic drive, which can ensure that it has sufficient thrust whether it is bending the steel strand or tightening the bent steel strand and tongue plate into the wedge-shaped wire clamp; the prefabricated platform for wire rope handles can not only realize the bending of steel strands, but also realize the assembly of wedge-shaped wire clamps, steel strands and tongue plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of a special vehicle (raised) for pole-mounted transformer construction according to an embodiment of the present utility model.

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the door frame assembly (raised) of an embodiment of the present utility model.

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the door frame assembly (raised) of an embodiment of the present utility model.

[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of a special vehicle (landing) for pole-mounted transformer construction according to an embodiment of the present utility model.

[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the door frame assembly (landing) of an embodiment of the present utility model.

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the door frame assembly (landing) of an embodiment of the present utility model.

[0030] Figure 7It is a three-dimensional structural diagram of the outer door frame mechanism of an embodiment of the present utility model.

[0031] Figure 8 It is a three-dimensional structural diagram of the middle door frame mechanism in an embodiment of the utility model.

[0032] Figure 9 It is a three-dimensional structural diagram of the inner door frame mechanism of an embodiment of the utility model.

[0033] Figure 10 It is a three-dimensional structural diagram of the fork frame mechanism of an embodiment of the utility model.

[0034] Figure 11 It is a schematic diagram of the three-dimensional structure of the prefabricated platform of an embodiment of the present utility model.

[0035] Figure 12 It is a schematic diagram of the three-dimensional structure of the prefabricated platform of an embodiment of the present utility model.

[0036] Figure 13 It is a schematic diagram of the exploded structure of the prefabricated platform according to an embodiment of the present utility model.

[0037] Figure 14 This is a structural diagram of the use state 1 of the prefabricated platform of an embodiment of the utility model.

[0038] Figure 15 This is a structural schematic diagram of the use state 2 of the prefabricated platform of an embodiment of the utility model.

[0039] Figure 16 This is a structural diagram of the use state 3 of the prefabricated platform of an embodiment of the utility model.

[0040] Figure 17 It is a structural schematic diagram of the use state 4 of the prefabricated platform of an embodiment of the utility model.

[0041] Figure 18 It is a schematic diagram of the three-dimensional structure of the wire pull handle according to an embodiment of the present utility model.

[0042] Figure 19 This is a schematic diagram of the use of the pole transformer construction vehicle of the utility model embodiment. Figure 1 .

[0043] Figure 20 This is a schematic diagram of the use of the pole transformer construction vehicle of the utility model embodiment. Figure 2 .

[0044] Figure 21 This is a schematic diagram of the use of the pole transformer construction vehicle of the utility model embodiment. Figure 3 .

[0045] Figure 22This is a schematic diagram of the use of the pole transformer construction vehicle of the utility model embodiment. Figure 4 .

[0046] Figure 23 This is a schematic diagram of the use of the pole transformer construction vehicle of the utility model embodiment. Figure 5 .

[0047] Figure 24 This is a schematic diagram of the use of the pole transformer construction vehicle of the utility model embodiment. Figure 6 .

[0048] In the figure: gantry assembly A, prefabricated platform B, second-class chassis C, generator set D, fuel tank E, hydraulic support leg F, forklift telescopic arm G, cable retracting and releasing winch H, lifting platform I, lifting lighting J, shelf K, transformer L,

[0049] Moving mechanism A1, outer door frame mechanism A2, middle door frame mechanism A3, inner door frame mechanism A4, fork frame mechanism A5, winch mechanism A6,

[0050] Fixed frame A11, mobile cylinder A12,

[0051] External door frame body A21, external door lifting track wheel A22, external door moving frame A23, external door moving track wheel A24,

[0052] Middle door frame body A31, middle door track wheel A32, middle door lifting cylinder A33,

[0053] Inner door frame body A41, inner door lifting sprocket A42, inner door lifting chain A43,

[0054] Fork lift frame A51, fork track wheel A52, fork lift sprocket A53, fork lift chain A54, fork body A55, fork swing shaft A56, fork swing cylinder A57, fork pad A58, fork tilt plate A59,

[0055] Winch body A61, Winch guide wheel A62,

[0056] Platform base B1, platform slide rail B2, platform body B3, bending mechanism B4, clamping mechanism B5, driving mechanism B6, wedge-shaped wire clamp B7, steel strand B8, tongue plate B9, bolt B10,

[0057] Bending swing groove B31, bending sliding groove B32, bending rotation hole B33, clamping sliding groove B34, limiting lever B35,

[0058] Bending swing seat B41, bending swing wheel B42, bending swing shaft B43, bending rotation shaft B44, bending sliding seat B45, bending sliding wheel B46, bending sliding shaft B47, bending rotation shaft connecting frame B48, swing seat guide block B49, sliding seat guide block B410,

[0059] Clamping fixing frame B51, clamping sliding rod B52, clamping sliding seat B53, sliding rod limiting groove B54,

[0060] Drive frame B61 and drive cylinder B62. DETAILED DESCRIPTION

[0061] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0062] Example

[0063] See also Figures 1 to 24 As shown, it should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions for the implementation of the present utility model, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this utility model without affecting the efficacy and purpose that can be achieved by the present utility model.

[0064] The pole-mounted transformer construction vehicle in this embodiment includes a gantry assembly A, a prefabricated platform B, a second-class chassis C, a generator set D, a fuel tank E, and hydraulic support legs F. The generator set D and the fuel tank E are both installed on the second-class chassis C, the hydraulic support legs F are installed at the bottom of the second-class chassis C, the prefabricated platform B is installed on the second-class chassis C, the gantry assembly A is installed at the tail of the second-class chassis C, the gantry assembly A is a mobile three-stage gantry assembly, and the prefabricated platform B is used for processing Figure 18 The cable handle shown.

[0065] The gantry assembly A in this embodiment includes a moving mechanism A1, an outer gantry mechanism A2, a middle gantry mechanism A3, an inner gantry mechanism A4 and a fork frame mechanism A5. The outer gantry mechanism A2 is slidably mounted on the moving mechanism A1, the middle gantry mechanism A3 is slidably mounted on the outer gantry mechanism A2, the inner gantry mechanism A4 is slidably mounted on the middle gantry mechanism A3, the fork frame mechanism A5 is slidably mounted on the inner gantry mechanism A4, and a winch mechanism A6 is mounted on the outer gantry mechanism A2.

[0066] The moving mechanism A1 in this embodiment includes a fixed frame A11 and a moving cylinder A12. The fixed frame A11 is installed on the second-class chassis C. The outer door moving frame A23 in the outer door frame mechanism A2 is slidably installed on the fixed frame A11 through the outer door moving track wheel A24. One end of the moving cylinder A12 is connected to the outer door moving frame A23 in the outer door frame mechanism A2, and the other end of the moving cylinder A12 is connected to the second-class chassis C. There are two moving cylinders A12. The cylinder barrels in the two moving cylinders A12 are fixed. The piston rod of one moving cylinder A12 is connected to the outer door moving frame A23 in the outer door frame mechanism A2, and the piston rod of the other moving cylinder A12 is connected to the second-class chassis C.

[0067] The outer door frame mechanism A2 in this embodiment includes an outer door frame body A21, an outer door lifting track wheel A22, an outer door moving frame A23 and an outer door moving track wheel A24. The outer door moving frame A23 is slidably installed on the fixed frame A11 in the moving mechanism A1 through the outer door moving track wheel A24. The outer door frame body A21 is fixed on the outer door moving frame A23. The outer door lifting track wheel A22 is installed on the outer door frame body A21, and the outer door lifting track wheel A22 cooperates with the middle door frame body A31 in the middle door frame mechanism A3.

[0068] The middle mast mechanism A3 in this embodiment includes a middle mast body A31, a middle door track wheel A32 and a middle door lifting cylinder A33. The middle mast body A31 is slidably installed on the outer mast body A21 in the outer mast mechanism A2 through the outer door lifting track wheel A22 in the outer mast mechanism A2. The middle door track wheel A32 is installed on the middle mast body A31, and the middle door track wheel A32 cooperates with the inner mast body A41 in the inner mast mechanism A4. The cylinder barrel of the middle door lifting cylinder A33 is installed on the outer door moving frame A23 in the outer mast mechanism A2, and the piston rod of the middle door lifting cylinder A33 is connected to the middle mast body A31.

[0069] The inner door lifting sprocket A42 and the inner door lifting chain A43 in this embodiment include an inner door body A41, an inner door lifting sprocket A42 and an inner door lifting chain A43. The inner door body A41 is slidably installed on the middle door body A31 in the middle door mechanism A3 through the middle door track wheel A32 in the middle door mechanism A3. The fork lifting frame A51 in the fork frame mechanism A5 is slidably installed on the inner door body A41 through the fork track wheel A52 in the fork frame mechanism A5. The inner door lifting sprocket A42 is installed on the middle door body A31 in the middle door mechanism A3. The inner door lifting chain A43 bypasses the inner door lifting sprocket A42, and the two ends of the inner door lifting chain A43 are respectively connected to the outer door body A21 in the outer door mechanism A2 and the inner door body A41 in the inner door mechanism A4.

[0070] The fork frame mechanism A5 in this embodiment includes a fork lifting frame A51, a fork track wheel A52, a fork lifting sprocket A53, a fork lifting chain A54, a fork body A55, a fork swing shaft A56 and a fork tilting plate A59. The fork lifting frame A51 is slidably mounted on the inner mast mechanism A4 through the fork track wheel A52, the fork tilting plate A59 is rotatably mounted on the fork lifting frame A51 through the fork swing shaft A56, the fork body A55 is adjustably mounted on the fork tilting plate A59, the fork lifting sprocket A53 is mounted on the inner mast mechanism A4, the fork lifting chain A54 bypasses the fork lifting sprocket A53, and the two ends of the fork lifting chain A54 are respectively connected to the middle mast mechanism A3 and the fork lifting frame A51.

[0071] The fork carriage mechanism A5 in this embodiment may also include a fork carriage side shifter (not shown). The fork carriage side shifter is mounted on the fork tilt plate A59, and the fork body A55 is adjustably mounted on the fork carriage side shifter. The fork carriage side shifter allows for adjustment of the fork carriage's position forward, backward, left, right, up, or down after lifting a load, ensuring proper alignment of the mounting bolt holes for easier installation.

[0072] The fork frame mechanism A5 in this embodiment may further include a fork swing cylinder A57 and a fork pad A58. The fork pad A58 is fixed on the fork tilt plate A59. The cylinder barrel of the fork swing cylinder A57 is installed on the fork lifting frame A51. The piston rod of the fork swing cylinder A57 is in contact with the fork pad A58. By pushing the fork pad 58 through the fork swing cylinder 57, the fork body 55 can be tilted, which facilitates lifting heavy objects. The heavy object can be a transformer.

[0073] The winch mechanism A6 in this embodiment includes a winch body A61 and a winch guide wheel A62. The winch body A61 is installed on the outer door moving frame A23 in the outer door frame mechanism A2. A winch guide wheel A62 is each installed on the outer door frame body A21 in the outer door frame mechanism A2 and the inner door frame body A41 in the inner door frame mechanism A4. The steel rope of the winch body A61 is wrapped around the winch guide wheel A62.

[0074] When the mobile three-stage gantry assembly A is working, the outer door moving frame A23 is driven by the moving cylinder A12 to move on the fixed frame A11 through the outer door moving track wheel A24, the outer gantry mechanism A2 is pushed out or pulled back, and the middle door lifting cylinder A33 is used to drive the middle gantry body A31 to rise or fall. At the same time, during the rising process, the middle gantry body A31 can drive the inner gantry body A41 to rise or fall synchronously through the inner door lifting chain A43. During the rising process, the inner gantry body A41 can drive the fork lifting frame A51 to rise or fall synchronously through the fork lifting chain A54. When falling, the fork lifting frame A51 can fall to the bottom of the fixed frame A11 and contact the ground. The fork main body A55 can push the fork pad A58 through the fork swing cylinder A57, so that the fork main body A55 swings on the fork lifting frame A51.

[0075] The prefabricated platform B in this embodiment includes a platform base B1, a platform slide rail B2, a platform body B3, a bending mechanism B4, a clamping mechanism B5 and a driving mechanism B6. The platform body B3 is slidably installed on the platform base B1 through the platform slide rail B2. The bending mechanism B4, the clamping mechanism B5 and the driving mechanism B6 are all installed on the platform body B3. The bending mechanism B4 is connected to the clamping mechanism B5, and the clamping mechanism B5 is connected to the driving mechanism B6. The bending mechanism B4 includes a shaping structure and a sliding structure, and the shaping structure cooperates with the sliding structure.

[0076] The shaping structure in this embodiment includes a bending and swinging seat B41, a bending and swinging wheel B42, a bending and swinging shaft B43 and a bending and rotating shaft B44. A bending and swinging groove B31 and a bending and rotating hole B33 are provided on the platform body B3. The bending and rotating shaft B44 is installed in the bending and rotating hole B33. The bending and swinging seat B41 is installed on the bending and rotating shaft B44. The bending and swinging shaft B43 passes through the bending and swinging groove B31. One end of the bending and swinging shaft B43 is installed on the bending and swinging seat B41, and the bending and swinging wheel B42 is installed on the other end of the bending and swinging shaft B43. A swinging seat guide block B49 is provided on the bending and swinging seat B41. A bending and rotating shaft connecting frame B48 is installed on the bending and rotating shaft B44. The bending and rotating shaft connecting frame B48 is located below the bending sliding seat B45.

[0077] The sliding structure in this embodiment includes a bending sliding seat B45, a bending sliding wheel B46 and a bending sliding shaft B47. A bending sliding groove B32 and a limiting lever B35 are provided on the platform body B3. The bending sliding shaft B47 passes through the bending sliding groove B32. One end of the bending sliding shaft B47 is installed on the bending sliding seat B45. The bending sliding wheel B46 is installed on the bending sliding shaft B47. A sliding seat guide block B410 is installed on the bending sliding seat B45.

[0078] The clamping mechanism B5 in this embodiment includes a clamping fixing frame B51, a clamping sliding rod B52 and a clamping sliding seat B53. A clamping sliding groove B34 is provided on the platform body B3. A clamping fixing frame B51 is provided on each side of the clamping sliding groove B34. The two clamping fixing frames B51 are both provided on the platform body B3. The clamping sliding rod B52 passes through the clamping sliding groove B34. One end of the clamping sliding rod B52 is installed on the clamping sliding seat B53. A sliding rod limiting groove B54 is provided on the clamping sliding rod B52.

[0079] The driving mechanism B6 in this embodiment includes a driving frame B61 and a driving cylinder B62. The driving frame B61 is installed on the platform body B3, and the cylinder barrel of the driving cylinder B62 is installed on the driving frame B61. The piston rod of the driving cylinder B62 is connected to the clamping mechanism B5 through a push-pull force sensor. Through the set push-pull force sensor, the purpose of automatic retraction after reaching the thrust value can be achieved.

[0080] When the cable pull head prefabricated platform B is used, the platform body B3 can be pulled out of the platform base B1 through the platform slide rail B2 in advance, and the steel strand B8 is placed between two bending swing wheels B42 and a bending sliding wheel B46 to bend the steel strand B8 (such as Figure 14 As shown), by driving the oil cylinder B62 to pull the bending sliding seat B45, the bending sliding shaft B47 slides in the bending sliding groove B32. When the two bending swing wheels B42 and one bending sliding wheel B46, a total of three rollers, are on the same horizontal line, the swing seat guide block B49 contacts the sliding seat guide block B410, allowing the bending swing seat B41 to swing along the bending rotation axis B44, and at the same time, the bending swing shaft B43 slides in the bending swing groove B31 (as shown). Figure 15 As shown), the hydraulic cylinder B62 is driven back to complete the bending of the steel strand B8.

[0081] Install the bent steel strand B8 and tongue plate B9 into the wedge-shaped wire clamp B7, and place the wedge-shaped wire clamp B7 between the two clamping brackets B51. At the same time, make the two ends of the bolts B10 on the wedge-shaped wire clamp B7 clamp at the two ends of the clamping brackets B51 to fix it (as shown in the figure). Figure 16 As shown), by driving the oil cylinder B62 to push the clamping sliding seat B53, the sliding rod limiting groove B54 is clamped into the outer wall of the steel strand B8, and by driving the oil cylinder B62 to continue pushing the clamping sliding seat B53, the steel strand B8 and the tongue plate B9 can be clamped in the wedge-shaped wire clamp B7 (as shown). Figure 17 As shown), the oil cylinder 62 is driven back to complete the processing of the wire handle (as shown in FIG. Figure 18 shown).

[0082] It should be noted that when bending the steel strand B8, and when assembling the bent steel strand B8 and tongue plate B9 to the wedge-shaped wire clamp B7, they are carried out one after another. The two are independent of each other and complement each other, but are both driven by the driving mechanism B6. When bending the steel strand B8, the oil cylinder B62 is driven to pull, and when assembling the bent steel strand B8 and tongue plate B9 to the wedge-shaped wire clamp B7, the oil cylinder B62 is driven to push.

[0083] The pole-mounted transformer construction vehicle can be used in the following work scenarios:

[0084] 1. After raising the mast mechanism A2, the middle mast mechanism A3, and the inner mast mechanism A4, pull the pole through the winch mechanism A6 and use it when erecting the pole (e.g. Figure 19 shown).

[0085] 2. Lift the forklift telescopic arm G by forking it with the fork frame mechanism A5, and then lift it. After the steel rope A63 of the winch mechanism A6 is wound around the winch guide wheel A62 on the outer mast body A21, the inner mast body A41, and the guide wheel of the forklift telescopic arm, the steel rope A63 is pulled by the winch body A61 to lift the heavy object. Figure 20 shown).

[0086] 3. After the outer mast mechanism A2, the middle mast mechanism A3, and the inner mast mechanism A4 are raised, the steel rope A63 of the winch mechanism A6 is wound around the winch guide wheel A62 on the outer mast body A21, the inner mast body A41, and the guide wheel on the cross arm in sequence, and then the steel rope A63 is pulled through the winch body A61 to lift the transformer L. Use it when lifting (such as Figure 21 shown).

[0087] 4. After lowering the outer mast mechanism A2, the middle mast mechanism A3, and the inner mast mechanism A4, use the fork frame mechanism A5 to move the cable retracting and unretracting winch H to the upper position for cable retracting and unretracting (e.g. Figure 22 shown).

[0088] 5. After the lifting platform is forked by the fork frame mechanism A5, it is raised by the outer mast mechanism A2, the middle mast mechanism A3, and the inner mast mechanism A4, thereby lifting the lifting platform I. When lifting the lifting platform I, use (such as Figure 23 shown).

[0089] 6. When the fork frame mechanism A5 is at the lowest position, the transformer L is forked by the fork frame mechanism A5, and the transformer L is lifted by the outer mast mechanism A2, the middle mast mechanism A3, and the inner mast mechanism A4, and the transformer L is moved to the top of the second-class chassis C by the moving mechanism A1. After the vehicle is parked at the designated location, the transformer L is further lifted by the outer mast mechanism A2, the middle mast mechanism A3, and the inner mast mechanism A4, and the transformer L is moved to the top of the transformer mounting crossbeam of the utility pole by the moving mechanism A1, and the transformer L is placed on the transformer mounting crossbeam of the utility pole. After the transformer is lifted, its front, back, left, right, up, down, and position can be adjusted by the fork frame side shifter so that the fixing bolt holes are aligned for easy installation (such as Figure 24 shown).

[0090] A lifting lighting lamp J is installed on the top of the cab to provide lighting for the site, and a shelf K is installed on the top of the car to place the freight elevator. The pole-mounted transformer construction special vehicle is also equipped with a monitoring system. The display screen is installed in the cab, and a camera is set on the gantry assembly A. The camera is wirelessly connected to the display screen. The working status of the gantry assembly A can be observed through the display screen. The gantry assembly A and the hydraulic support legs F can be controlled by wireless remote control or by manual control levers.

[0091] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is merely an example of the structure of the utility model.

Claims

1. A special vehicle for pole-mounted transformer construction, comprising a Class II chassis (C), a generator set (D), a fuel tank (E), and hydraulic outriggers (F). The generator set (D) and fuel tank (E) are both mounted on the Class II chassis (C), and the hydraulic outriggers (F) are mounted on the bottom of the Class II chassis (C). The vehicle is characterized by: It also includes a gantry assembly (A) and a prefabricated platform (B), wherein the prefabricated platform (B) is installed on a second-class chassis (C), and the gantry assembly (A) is installed at the tail end of the second-class chassis (C); the gantry assembly (A) is a movable three-stage gantry assembly, and the gantry assembly (A) includes a moving mechanism (A1), an outer gantry mechanism (A2), a middle gantry mechanism (A3), an inner gantry mechanism (A4) and a fork frame mechanism (A5), wherein the outer gantry mechanism (A2) is slidably installed on the moving mechanism (A1), the middle gantry mechanism (A3) is slidably installed on the outer gantry mechanism (A2), the inner gantry mechanism (A4) is slidably installed on the middle gantry mechanism (A3), the fork frame mechanism (A5) is slidably installed on the inner gantry mechanism (A4), and a winch mechanism (A6) is installed on the outer gantry mechanism (A2).

2. The pole-mounted transformer construction vehicle according to claim 1, characterized in that: The movable mechanism (A1) comprises a fixed frame (A11) and a movable oil cylinder (A12); the outer gantry mechanism (A2) is slidably mounted on the fixed frame (A11); one end of the movable oil cylinder (A12) is connected to the outer gantry mechanism (A2); there are two movable oil cylinders (A12); the cylinder barrels of the two movable oil cylinders (A12) are fixed; and the piston rod of one movable oil cylinder (A12) is connected to the outer gantry mechanism (A2).

3. The pole-mounted transformer construction vehicle according to claim 1, characterized in that: The outer door frame mechanism (A2) comprises an outer door frame body (A21), an outer door lifting track wheel (A22), an outer door movable frame (A23) and an outer door movable track wheel (A24); the outer door movable frame (A23) is slidably mounted on the movable mechanism (A1) via the outer door movable track wheel (A24); the outer door frame body (A21) is fixed on the outer door movable frame (A23); the outer door lifting track wheel (A22) is mounted on the outer door frame body (A21), and the outer door lifting track wheel (A22) cooperates with the middle door frame mechanism (A3).

4. The pole-mounted transformer construction vehicle according to claim 1, characterized in that: The middle door frame mechanism (A3) includes a middle door frame body (A31), a middle door rail wheel (A32) and a middle door lifting cylinder (A33); the middle door frame body (A31) is slidably mounted on the outer door frame mechanism (A2); the middle door rail wheel (A32) is mounted on the middle door frame body (A31), and the middle door rail wheel (A32) cooperates with the inner door frame mechanism (A4); the cylinder barrel of the middle door lifting cylinder (A33) is mounted on the outer door frame mechanism (A2), and the piston rod of the middle door lifting cylinder (A33) is connected to the middle door frame body (A31).

5. The special vehicle for pole-mounted transformer construction according to claim 1, characterized in that: The inner door frame mechanism (A4) comprises an inner door frame body (A41), an inner door lifting sprocket (A42) and an inner door lifting chain (A43); the inner door frame body (A41) is slidably mounted on the middle door frame mechanism (A3); the fork frame mechanism (A5) is slidably mounted on the inner door frame body (A41); the inner door lifting sprocket (A42) is mounted on the middle door frame mechanism (A3); the inner door lifting chain (A43) passes around the inner door lifting sprocket (A42), and the two ends of the inner door lifting chain (A43) are respectively connected to the outer door frame mechanism (A2) and the inner door frame mechanism (A4).

6. The pole-mounted transformer construction vehicle according to claim 1, characterized in that: The fork frame mechanism (A5) includes a fork lifting frame (A51), a fork track wheel (A52), a fork lifting sprocket (A53), a fork lifting chain (A54), a fork body (A55), a fork swing shaft (A56) and a fork tilting plate (A59). The fork lifting frame (A51) is slidably mounted on the inner mast mechanism (A4) through the fork track wheel (A52), the fork tilting plate (A59) is rotationally mounted on the fork lifting frame (A51) through the fork swing shaft (A56), the fork body (A55) is adjustably mounted on the fork tilting plate (A59), the fork lifting sprocket (A53) is mounted on the inner mast mechanism (A4), the fork lifting chain (A54) bypasses the fork lifting sprocket (A53), and the two ends of the fork lifting chain (A54) are respectively connected to the middle mast mechanism (A3) and the fork lifting frame (A51).

7. The pole-mounted transformer construction vehicle according to claim 1, characterized in that: The winch mechanism (A6) comprises a winch body (A61) and a winch guide wheel (A62). The winch body (A61) is mounted on an outer mast mechanism (A2). A winch guide wheel (A62) is mounted on each of the outer mast mechanism (A2) and the inner mast mechanism (A4). The steel rope of the winch body (A61) passes around the winch guide wheel (A62).

8. The pole-mounted transformer construction vehicle according to claim 1, characterized in that: The prefabricated platform (B) comprises a platform base (B1), a platform slide rail (B2), a platform body (B3), a bending mechanism (B4), a clamping mechanism (B5) and a driving mechanism (B6); the platform body (B3) is slidably mounted on the platform base (B1) via the platform slide rail (B2); the bending mechanism (B4), the clamping mechanism (B5) and the driving mechanism (B6) are all mounted on the platform body (B3); the bending mechanism (B4) is connected to the clamping mechanism (B5), and the clamping mechanism (B5) is connected to the driving mechanism (B6).

9. The special vehicle for pole-mounted transformer construction according to claim 8, characterized in that: The bending mechanism (B4) comprises a shaping structure and a sliding structure, and the shaping structure cooperates with the sliding structure.

Citation Information

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