Belt type filter pressing equipment for sludge in water regeneration plant

By designing the sludge belt filter press equipment in the recycled water plant, using staggered press rollers and tapered water collection tanks, the existing sludge filter presses have been solved, with complex structure, low efficiency, short life and inconvenient maintenance problems, and efficient and stable sludge water separation is achieved.

CN223189083UActive Publication Date: 2025-08-05BEIJING BODA WATER
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Patent Information

Application Number
CN202422386412.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-05
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing sludge filter press has a complex structure, low filter efficiency, short service life, inconvenient maintenance, and unstable operation.

Method used

A sludge belt filter pressing equipment for recycled water plants is designed, including frame, upper filter belt, lower filter belt, drive motor, drive roller, tension roller, press roller and water collection tank. Through the staggered distribution and tapering design of multiple press rollers, the step by step pressing of sludge and efficient separation of water is achieved.

Benefits of technology

It achieves the effects of simple structure, low manufacturing cost, high filtering efficiency, long service life, stable operation and simple maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses belt type sludge filter pressing equipment for a water regeneration plant, which is characterized in that a driving roller A and a driving roller B are respectively and rotatably connected to the right end of a rack and are driven by a driving motor, a tensioning roller A and a tensioning roller B are respectively and rotatably connected to the left end of the rack, the tensioning roller B is positioned on the left side of the tensioning roller A, a deviation rectifying roller A is arranged above the tensioning roller A, and a deviation rectifying roller B is arranged below the deviation rectifying roller A; a deviation rectifying roller B is arranged obliquely below the tensioning roller B. A plurality of press rollers A are arranged between the tensioning roller A and the driving roller A. The upper filter belt is sequentially wound around the driving roller A, the press rollers A, the tensioning roller A and the deviation rectifying roller A. The lower filter belt is sequentially wound around the driving roller B, the press rollers A, the tensioning roller B and the deviation rectifying roller B. The feeding hopper is located above the lower filter belt wound around the tensioning roller B. At least one screw shaft is rotationally connected in the feeding hopper in a chaining mode, the water collecting tank is located under the deviation rectifying roller B, and the multiple pressing rollers A are distributed in a broken line shape in a staggered mode. The filter press is low in manufacturing cost, high in filter pressing efficiency, long in service life, high in operation stability and easy and convenient to maintain.
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Description

Technical Field

[0001] The utility model relates to the technical field of recycled water sludge treatment, in particular to a sludge belt filter press device for a recycled water plant. Background Art

[0002] A filter press is a machine that applies mechanical force to one side of the filter medium to achieve filtration. It is primarily used for solid-liquid separation of sludge (water). The water-containing sludge is pumped to a sludge mixing tank by a sludge pump, where a coagulant is added for thorough mixing. The sludge then flows into a belt-type sludge press, where it is evenly distributed to the gravity dewatering zone. Under the bidirectional guidance of the sludge rake and the action of gravity, the sludge moves along the dewatering filter belt, rapidly removing free water from the sludge. The long gravity dewatering zone maximizes gravity dewatering. The flipped sludge enters the extra-long wedge-shaped pre-pressing and dewatering zone, which slowly clamps the sludge unloaded from the gravity zone, forming a sandwich-like angle layer. This is then subjected to sequential and slow pre-pressure filtration to minimize the residual free moisture in the mud layer. As the upper and lower filter belts slowly advance, the distance between the two filter belts gradually decreases, and the mud layer in the middle gradually hardens. A large amount of free water is removed by the large-diameter filter rollers of the pre-pressing and dewatering, allowing the mud cake to smoothly enter the extrusion and dewatering zone and enter the "S" press section. In the "S"-shaped press section, the sludge is sandwiched between the upper and lower layers of filter cloth and repeatedly squeezed by several press rollers. As the upper and lower filter belts pass through the wavy path formed by the staggered rollers, the alternating up and down positions of the two filter belts generate shear force on the clamped mud cake, which compresses and filters out most of the remaining water in the sludge, prompting the mud cake to be dehydrated again. Finally, the dry mud cake is scraped off by a scraper and transported to the sludge storage area by a belt conveyor or shaftless screw conveyor.

[0003] The existing sludge filter press has a complex structure, low filtration efficiency, short service life, inconvenient maintenance and unstable operation. Utility Model Content

[0004] To this end, the present invention provides a sludge belt filter press device for a reclaimed water plant to solve the above-mentioned problems in the prior art. In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: According to the first aspect of the present invention, a sludge belt filter press device for a reclaimed water plant includes a frame, an upper filter belt, a lower filter belt, a drive motor, a drive roller A, a drive roller B, a pressing roller A, a tensioning roller A, a tensioning roller B, a feed hopper, a screw shaft, a deviation correction roller A, a deviation correction roller B and a water collection tank; the right end of the frame is respectively connected to the drive roller A and the drive roller B driven to rotate by the drive motor, and the left end of the frame is respectively connected to the tensioning roller A and the tensioning roller B, and the tensioning roller B is located at the tensioning roller A. On the left side, a correction roller A is arranged diagonally above the tensioning roller A, and a correction roller B is arranged diagonally below the tensioning roller B. Multiple pressing rollers A are arranged between the tensioning roller A and the driving roller A. The upper filter belt is wound around the driving roller A, multiple pressing rollers A, tensioning roller A and correction roller A in sequence. The lower filter belt is wound around the driving roller B, multiple pressing rollers A, tensioning roller B and correction roller B in sequence. The feed hopper is located above the lower filter belt wrapped around the tensioning roller B and is rotatably connected to at least one screw shaft. The water collection tank is located directly below the correction roller B, and multiple pressing rollers A are staggered in a broken line.

[0005] Furthermore, a pressing roller B is provided on the left side of the plurality of pressing rollers A, and the upper filter belt and the lower filter belt are overlapped and wound around the pressing roller B.

[0006] Furthermore, a pressing roller C is provided on the left side of the pressing roller B, and the upper filter belt and the lower filter belt are overlapped and wound around the pressing roller C.

[0007] Furthermore, a pressing roller D is provided on the left side of the pressing roller C, and the upper filter belt and the lower filter belt are overlapped and wound around the pressing roller D.

[0008] Furthermore, the diameters of the press roll D, the press roll C, the press roll B, and the press roll A decrease in sequence.

[0009] Furthermore, a tensioning roller C is provided above the tensioning roller A, and a tensioning roller D is provided above the pressing roller D, and the upper filter belt is wound around the tensioning roller C and the tensioning roller D in sequence.

[0010] Furthermore, at least one squeezing roller is provided below the plurality of pressing rollers A.

[0011] Furthermore, the cross-sectional area of the sump gradually decreases from top to bottom.

[0012] Furthermore, the width of the upper filter belt is 2 meters.

[0013] Furthermore, the width of the lower filter belt is 2 meters.

[0014] The utility model has the following advantages: the sludge belt filter press equipment for a reclaimed water plant of the utility model has a simple structure, low manufacturing cost, high filter press efficiency, long service life, high operating stability and easy maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A cross-sectional view of a sludge belt filter press device for a reclaimed water plant provided in some embodiments of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of a sludge belt filter press equipment for a reclaimed water plant provided in some embodiments of the present invention.

[0017] Figure 3 This is a front view of a sludge belt filter press equipment for a reclaimed water plant provided in some embodiments of the present invention.

[0018] Figure 4 A top view of a sludge belt filter press device for a reclaimed water plant provided in some embodiments of the present invention.

[0019] In the figure, 1. upper filter belt, 2. lower filter belt, 3. drive roller A, 4. drive roller B, 5. pressing roller A, 6. pressing roller B, 7. pressing roller C, 8. tensioning roller A, 9. tensioning roller B, 10. feed hopper, 11. screw shaft, 12. pressing roller D, 13. deviation-correcting roller A, 14. deviation-correcting roller B, 15. sump, 16. tensioning roller C, 17. tensioning roller D, 18. deviation-correcting component A, 19. deviation-correcting component B, 20. squeezing roller, 21. frame. DETAILED DESCRIPTION

[0020] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0021] Example 1

[0022] like Figures 1 to 4As shown, a sludge belt filter press equipment for a reclaimed water plant in an embodiment of the first aspect of the present invention includes a frame 21, an upper filter belt 1, a lower filter belt 2, a drive motor, a drive roller A3, a drive roller B4, a press roller A5, a tensioning roller A8, a tensioning roller B9, a feed hopper 10, a screw shaft 11, a deviation correction roller A13, a deviation correction roller B14 and a water collection tank 15; the right end of the frame 21 is respectively connected to the drive roller A3 and the drive roller B4 driven by the drive motor, and the left end of the frame 21 is respectively rotatably connected to the tensioning roller A8 and the tensioning roller B9, and the tensioning roller B9 is located on the left side of the tensioning roller A8, and the tensioning roller A8 is obliquely above the tensioning roller A8. A deviation-correcting roller A13 is provided on the side, a deviation-correcting roller B14 is provided obliquely below the tensioning roller B9, and multiple pressing rollers A5 are arranged between the tensioning roller A8 and the driving roller A3. The upper filter belt 1 is wound around the driving roller A3, multiple pressing rollers A5, tensioning roller A8 and the deviation-correcting roller A13 in sequence, and the lower filter belt 2 is wound around the driving roller B4, multiple pressing rollers A5, tensioning roller B9 and the deviation-correcting roller B14 in sequence. The feed hopper 10 is located above the lower filter belt 2 wound around the tensioning roller B9 and is rotatably connected to at least one screw shaft 11. The water collecting tank 15 is located directly below the deviation-correcting roller B14, and multiple pressing rollers A5 are staggered in a zigzag shape.

[0023] In the above embodiment, it should be noted that, when in use, the material is fed through the feed hopper 10, transported to the gap between the upper filter belt 1 and the lower filter belt 2 through the lower filter belt 2, and then squeezed and discharged through multiple squeezing rollers A5. The water generated during the squeezing process is collected in the water collection tank 15.

[0024] The technical effect achieved by the above embodiment is: a sludge belt filter press equipment for a reclaimed water plant in this embodiment has a simple structure, low manufacturing cost, high filtration efficiency, long service life, high operating stability and easy maintenance.

[0025] Example 2

[0026] like Figures 1 to 4 As shown, a sludge belt filter press equipment for a reclaimed water plant includes all the contents of Example 1. In addition, a pressing roller B6 is provided on the left side of the multiple pressing rollers A5, and the upper filter belt 1 and the lower filter belt 2 are overlapped and wound around the pressing roller B6.

[0027] Optionally, a pressing roller C7 is provided on the left side of the pressing roller B6, and the upper filter belt 1 and the lower filter belt 2 are overlapped and wound around the pressing roller C7.

[0028] Optionally, a pressing roller D12 is provided on the left side of the pressing roller C7, and the upper filter belt 1 and the lower filter belt 2 are overlapped and wound around the pressing roller D12.

[0029] Optionally, the diameters of the press roll D12, the press roll C7, the press roll B6 and the press roll A5 decrease in sequence.

[0030] The technical effect achieved by the above embodiment is: by arranging a combination of pressing roller D12, pressing roller C7, pressing roller B6 and pressing roller A5, the sludge and water mixture is squeezed step by step, which significantly improves the squeezing efficiency and the mud-water separation degree.

[0031] Example 3

[0032] like Figures 1 to 4 As shown, a sludge belt filter press equipment for a reclaimed water plant includes all the contents of Example 2. In addition, a tensioning roller C16 is provided above the tensioning roller A8, a tensioning roller D17 is provided above the pressing roller D12, and the upper filter belt 1 is wound around the tensioning roller C16 and the tensioning roller D17 in sequence.

[0033] Optionally, at least one squeezing roller 20 is provided below the plurality of pressing rollers A5.

[0034] The technical effect achieved by the above embodiment is: by arranging the tensioning roller C16 and the tensioning roller D17, the tensioning effect of the upper filter belt 1 is significantly improved. In addition, it also promotes the fit between the upper filter belt 1 and the lower filter belt 2 between the various pressing rollers, making the two more closely combined.

[0035] Example 4

[0036] like Figures 1 to 4 As shown, a sludge belt filter press equipment for a reclaimed water plant includes all the contents of Example 3, except that the cross-sectional area of the water collection tank 15 gradually decreases from top to bottom.

[0037] Optionally, the width of the upper filter belt 1 is 2 meters.

[0038] Optionally, the width of the lower filter belt 2 is 2 meters.

[0039] The technical effect achieved by the above embodiment is that the water collecting tank 15 is provided with a structure that gradually decreases from top to bottom, which is conducive to the collection of water.

[0040] Example 5

[0041] like Figures 1 to 4 As shown, a sludge belt filter press equipment for a reclaimed water plant includes all the contents of Example 4. In addition, it also includes a correction component A18 and a correction component B19. The correction component A18 and the correction component B19 are both arranged on the frame 21. The correction component A18 is used to install the correction roller A13, and the correction component B19 is used to install the correction roller B14.

[0042] The technical effect achieved by the above embodiment is: by providing the correcting assembly A18 and the correcting assembly B19, the stable installation of the correcting roller A13 and the correcting roller B14 is facilitated.

[0043] In the description of the present invention, it should be understood that the terms "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0045] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0047] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

[0048] In the description of this specification, the descriptions with reference to the terms "Embodiment 1", "Embodiment 2", "Example", "Specific Example", or "Some Examples" mean that the specific method, device or feature described in conjunction with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, methods, devices or features described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sludge belt filter press equipment for a reclaimed water plant, characterized in that: The invention comprises a frame (21), an upper filter belt (1), a lower filter belt (2), a driving motor, a driving roller A (3), a driving roller B (4), a pressing roller A (5), a tensioning roller A (8), a tensioning roller B (9), a feed hopper (10), a screw shaft (11), a deviation correction roller A (13), a deviation correction roller B (14) and a water collecting tank (15); the right end of the frame (21) is respectively connected to the driving roller A (3) and the driving roller B (4) driven by the driving motor, and the left end of the frame (21) is respectively connected to the tensioning roller A (8) and the tensioning roller B (9), the tensioning roller B (9) is located on the left side of the tensioning roller A (8), and the deviation correction roller A (13) is arranged obliquely above the tensioning roller A (8). The tensioning roller B ( 9), a deviation correction roller B (14) is arranged obliquely below the tensioning roller A (8), and a plurality of pressing rollers A (5) are arranged between the tensioning roller A (8) and the driving roller A (3). The upper filter belt (1) is wound around the driving roller A (3), a plurality of pressing rollers A (5), the tensioning roller A (8) and the deviation correction roller A (13) in sequence. The lower filter belt (2) is wound around the driving roller B (4), a plurality of pressing rollers A (5), the tensioning roller B (9) and the deviation correction roller B (14) in sequence. The feed hopper (10) is located above the lower filter belt (2) wound around the tensioning roller B (9) and is rotatably connected to at least one screw shaft (11). The water collecting tank (15) is located directly below the deviation correction roller B (14). The plurality of pressing rollers A (5) are staggered and distributed in a broken line shape.

2. The sludge belt filter press equipment for recycled water plants according to claim 1, characterized in that: A pressing roller B (6) is provided on the left side of the plurality of pressing rollers A (5), and the upper filter belt (1) and the lower filter belt (2) are overlapped and wound around the pressing roller B (6).

3. The sludge belt filter press equipment for a reclaimed water plant according to claim 2, characterized in that: A pressing roller C (7) is provided on the left side of the pressing roller B (6), and the upper filter belt (1) and the lower filter belt (2) are overlapped and wound around the pressing roller C (7).

4. The sludge belt filter press equipment for a reclaimed water plant according to claim 3, characterized in that: A pressing roller D (12) is provided on the left side of the pressing roller C (7), and the upper filter belt (1) and the lower filter belt (2) are overlapped and wound around the pressing roller D (12).

5. The sludge belt filter press equipment for a reclaimed water plant according to claim 4, characterized in that: The diameters of the press roll D (12), press roll C (7), press roll B (6) and press roll A (5) decrease in sequence.

6. The sludge belt filter press equipment for a reclaimed water plant according to claim 5, characterized in that: A tensioning roller C (16) is provided above the tensioning roller A (8), a tensioning roller D (17) is provided above the pressing roller D (12), and the upper filter belt (1) is wound around the tensioning roller C (16) and the tensioning roller D (17) in sequence.

7. The sludge belt filter press equipment for a reclaimed water plant according to claim 1, characterized in that: At least one squeezing roller (20) is arranged below the plurality of squeezing rollers A (5).

8. The sludge belt filter press equipment for a reclaimed water plant according to claim 1, characterized in that: The cross-sectional area of the water collecting tank (15) gradually decreases from top to bottom.

9. The sludge belt filter press equipment for a reclaimed water plant according to claim 1, characterized in that: The width of the upper filter belt (1) is 2 meters.

10. The sludge belt filter press equipment for a reclaimed water plant according to claim 1, characterized in that: The width of the lower filter belt (2) is 2 meters.