Sludge dryer cleaning device

Through the design of the flip rack and curved seal, the problem of the nozzles in the cleaning device of the sludge dryer is solved, and the internal cavity of the drying cylinder is fully cleaned, which improves the cleaning efficiency and effect.

CN223189089UActive Publication Date: 2025-08-05宁波照泰能源设备有限公司
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Patent Information

Application Number
CN202422333863.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-05
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

During the cleaning process of existing sludge dryers, the nozzle is easily blocked by the dry sludge lift, which affects the cleaning effect, and the fixed position of the nozzle leads to insufficient cleaning.

Method used

A sludge dryer cleaning device is designed, adopting a flip rack and arc-shaped sealing structure. The flip and position adjustment of the arc-shaped sealing block is realized through electric push rods and motor drives. Combined with the swing of the flushing tube and water spraying, it ensures comprehensive cleaning of the inner cavity of the drying cylinder.

Benefits of technology

It effectively avoids the sealing of the flushing tank by dust, improves the practicality and working quality of the cleaning device, and ensures the comprehensive flushing effect of the inner cavity of the drying cylinder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device of a sludge drying machine, which belongs to the technical field of sludge drying machines and comprises a drying cylinder, and a stirring mechanism is arranged on the drying cylinder. According to the sludge drying device, when the inner cavity of the drying cylinder is used for drying sludge, the first arc-shaped sealing block is arranged in the inner cavity of the arc-shaped groove, the integrity of the inner cavity of the drying cylinder is guaranteed, and when the inner cavity of the drying cylinder is cleaned, the first electric push rod is used for driving the first arc-shaped sealing block to move upwards to be separated from the inner cavity of the arc-shaped groove; a first motor is used for driving an overturning frame, a first arc-shaped sealing block and a second arc-shaped sealing block to rotate, so that the second arc-shaped sealing block rotates to the position over an arc-shaped groove, a first electric push rod drives the second arc-shaped sealing block to stretch into an inner cavity of the arc-shaped groove, and meanwhile a washing pipe is arranged in an inner cavity of a drying cylinder; and therefore, the flushing tank below the flushing pipe is used for spraying water for flushing, dust in the drying cylinder is prevented from blocking the flushing tank, and the practicability of the sludge drying machine cleaning device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dryers, and more specifically, to a cleaning device for a sludge dryer. Background Technique

[0002] The disk dryer can be applied to the drying and reduction of various municipal sludge and industrial sludge. It consists of a double-layer outer shell and a rotor with hollow disks. Adjustable-angle pusher devices are installed on the disks. During operation, it can not only heat the materials but also push the materials forward. However, sludge has a certain viscosity. After the dryer is used, its interior needs to be cleaned to improve the service life of the dryer.

[0003] After retrieval, the utility model patent with the publication number CN208471873U discloses a cleaning device for a disk-type sludge dryer, including a machine base and a drying box. A first support frame is fixedly connected to the bottom end of the machine base. Motors are fixedly connected to both ends of the upper surface of the machine base. One side of each motor is rotationally connected to a rotating shaft. The end of the rotating shaft far from the motor is fixedly connected to a driving wheel. A drying box is provided between the two motors. The drying box is fixedly connected to the upper surface of the machine base. A driving shaft is rotationally connected inside the drying box. This patent can not only quickly dry the sludge, but also the waste gas generated inside can be micro-treated through a filter and then purified and released. The cleaning device and the discharge device provided inside the drying box can quickly clean the roller and the inner wall of the drying box. Its working efficiency is greatly improved, and the time spent on cleaning is also greatly shortened. The mechanical integrated operation can save manpower, provide more guarantees for subsequent other work, and is more environmentally friendly, achieving sustainable development. However, the above patent still has the following deficiencies: The water sprayers and nozzles for cleaning the dryer are always located in the drying box. Dried sludge is likely to be lifted inside the drying box, thus blocking the nozzles and affecting the effect of water spray cleaning. In addition, the positions of the nozzles are fixed, and the cleaning effect on the drying box is not good. For this reason, we propose a cleaning device for a sludge dryer. Content of the Utility Model

[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a cleaning device for a sludge dryer.

[0005] To solve the above problems, the utility model adopts the following technical solutions:

[0006] A sludge dryer cleaning device comprises a drying cylinder, wherein the drying cylinder is provided with a stirring mechanism, the top of the drying cylinder is fixedly connected to an adjusting box, the top surface of the drying cylinder is provided with an arc-shaped groove, the inner cavity of the adjusting box is rotatably connected to a turning frame, one end of the adjusting box is fixedly installed with a first motor, the output shaft of the first motor is connected to one end of the turning frame rotating shaft, the top surface of the turning frame is provided with a flushing mechanism, the bottom surface of the turning frame is fixedly connected to two first support rods, the bottom ends of the two first support rods are fixedly connected to a first support, a first electric push rod is fixedly installed on the first support, the output end of the first electric push rod is fixedly connected to a first arc-shaped sealing block, the first arc-shaped sealing block is located in the inner cavity of the arc-shaped groove, and the inner wall of the arc-shaped groove is in contact with the side of the first arc-shaped sealing block.

[0007] As a preferred solution of the present invention, the flushing mechanism includes two second support rods fixedly connected to the top surface of the flip frame, the top ends of the two second support rods are fixedly connected to the second support, the second support is fixedly installed with a second electric push rod, the output end of the second electric push rod is fixedly connected to the second arc-shaped sealing block, the top of the second arc-shaped sealing block is fixedly connected to two rotating frames, a flushing pipe is rotatably connected between the two rotating frames, a flushing groove is provided on the top surface of the flushing pipe, a second motor is fixedly installed on the outside of one of the rotating frames, the output shaft of the second motor is connected to one end of the flushing pipe, the other end of the flushing pipe is fixedly connected to a water hose, the end of the water hose extends to the outside of the regulating box and is fixedly connected to a water pump, the water pump is fixedly installed at the other end of the regulating box, and the input end of the water pump is fixedly connected to the water pump.

[0008] As a preferred solution of the present invention, the stirring mechanism includes a rotating tube rotatably connected to the inner cavity of the drying cylinder and a third motor fixedly installed at the end of the drying cylinder, the output shaft of the third motor is fixedly sleeved with a first sprocket, one end of the rotating tube extends to the outside of the drying cylinder and is fixedly sleeved with a second sprocket, a chain is connected for transmission between the second sprocket and the first sprocket, and a plurality of turntables are fixedly connected to the outside of the rotating tube and located in the inner cavity of the drying cylinder.

[0009] As a preferred solution of the present invention, the bottom surface of the drying cylinder is fixedly connected to a support base, and a control panel is fixedly installed on the side surface of the support base.

[0010] As a preferred solution of the present invention, two limiting blocks are fixedly connected to the first arc-shaped sealing block and the second arc-shaped sealing block respectively.

[0011] As a preferred solution of the present invention, the inner diameter of the drying cylinder is respectively equal to the inner diameters of the first arc-shaped sealing block and the second arc-shaped sealing block.

[0012] Compared with the prior art, the advantages of the present invention are:

[0013] (1) In the present invention, when the inner cavity of the drying cylinder is used to dry the sludge, the first arc-shaped sealing block is placed in the inner cavity of the arc-shaped groove to ensure the integrity of the inner cavity of the drying cylinder. When the inner cavity of the drying cylinder is cleaned, the first electric push rod is used to drive the first arc-shaped sealing block to move up and out of the inner cavity of the arc-shaped groove, and the first motor is used to drive the flip frame, the first arc-shaped sealing block and the second arc-shaped sealing block to rotate, so that the second arc-shaped sealing block rotates to the top of the arc-shaped groove, and the second arc-shaped sealing block is driven by the first electric push rod to extend into the inner cavity of the arc-shaped groove. At the same time, the flushing pipe is placed in the inner cavity of the drying cylinder so that the flushing groove below the flushing pipe can be used to spray water for flushing, thereby avoiding the dust in the drying cylinder from blocking the flushing groove, thereby improving the practicality of the sludge dryer cleaning device.

[0014] (2) In the present invention, a water pump is used to introduce external water from a water pump pipe and a water guide hose into the inner cavity of the flushing pipe, and the water in the inner cavity of the flushing pipe is sprayed out from the flushing trough to flush the inner cavity of the drying cylinder. In addition, a second motor is used to drive the flushing pipe to swing back and forth, thereby changing the direction of the water spraying from the flushing trough, ensuring that the inner cavity of the drying cylinder can be flushed in different directions, thereby improving the working quality of the sludge dryer cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic cross-sectional view of the entirety of the present invention;

[0017] Figure 3 This is a schematic diagram of the interior of the drying cylinder of the utility model;

[0018] Figure 4 This is a schematic structural diagram of the turning frame of the utility model;

[0019] Figure 5 This is a structural diagram of the flushing pipe of the utility model.

[0020] Description of the numbers in the figure:

[0021] 1. Drying cylinder; 2. Adjustment box; 3. Tipping frame; 4. Arc groove; 5. First motor; 6. Flushing mechanism; 7. Stirring mechanism; 8. First support rod; 9. First support; 10. First electric push rod; 11. First arc-shaped sealing block; 12. Second support rod; 13. Second support; 14. Second electric push rod; 15. Second arc-shaped sealing block; 16. Rotating frame; 17. Flushing pipe; 18. Second motor; 19. Flushing tank; 20. Water guiding hose; 21. Water pump; 22. Water suction pipe; 23. Limit block; 24. Rotating pipe; 25. Third motor; 26. First sprocket; 27. Second sprocket; 28. Chain; 29. Turntable; 30. Support base; 31. Control panel. Detailed implementation manners

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0025] Embodiment:

[0026] Please refer to Figures 1-5, A sludge dryer cleaning device, including a drying cylinder 1, on which a stirring mechanism 7 is provided. At the top of the drying cylinder 1, an adjusting box 2 is fixedly connected. An arc-shaped groove 4 is opened on the top surface of the drying cylinder 1. Inside the adjusting box 2, a flipping frame 3 is rotatably connected. At one end of the adjusting box 2, a first motor 5 is fixedly installed. The output shaft of the first motor 5 is connected to one end of the rotating shaft of the flipping frame 3. On the top surface of the flipping frame 3, a flushing mechanism 6 is provided. At the bottom surface of the flipping frame 3, two first support rods 8 are fixedly connected. At the bottom ends of the two first support rods 8, a first support 9 is fixedly connected. On the first support 9, a first electric push rod 10 is fixedly installed. The output end of the first electric push rod 10 is fixedly connected to a first arc-shaped sealing block 11. The first arc-shaped sealing block 11 is located inside the arc-shaped groove 4, and the inner wall of the arc-shaped groove 4 is in contact with the side surface of the first arc-shaped sealing block 11.

[0027] In this embodiment, the arc-shaped groove 4 is blocked by the first arc-shaped sealing block 11. In addition, a feeding port, a liquid discharge port, a discharging port, etc. are provided on the drying cylinder 1, which is the prior art.

[0028] Specifically, please refer to Figure 2 , Figure 4 and Figure 5 , The flushing mechanism 6 includes two second support rods 12 fixedly connected to the top surface of the flipping frame 3. At the top ends of the two second support rods 12, a second support 13 is fixedly connected. On the second support 13, a second electric push rod 14 is fixedly installed. The output end of the second electric push rod 14 is fixedly connected to a second arc-shaped sealing block 15. At the top of the second arc-shaped sealing block 15, two rotating frames 16 are fixedly connected. Between the two rotating frames 16, a flushing pipe 17 is rotatably connected. On the top surface of the flushing pipe 17, a flushing groove 19 is opened. On the outside of one rotating frame 16, a second motor 18 is fixedly installed. The output shaft of the second motor 18 is connected to one end of the flushing pipe 17. The other end of the flushing pipe 17 is fixedly connected to a water guiding hose 20. The end of the water guiding hose 20 extends outside the adjusting box 2 and is fixedly connected to a water pump 21. The water pump 21 is fixedly installed at the other end of the adjusting box 2. The input end of the water pump 21 is fixedly connected to a water suction pipe 22.

[0029] In this embodiment, the end of the water suction pipe 22 is connected to an external water source, so that the external water source is introduced into the inner cavity of the flushing pipe 17 from the water suction pipe 22 and the water guiding hose 20. In addition, the inner cavity of the arc-shaped groove 4 can be blocked by the second arc-shaped sealing block 15. At this time, the flushing pipe 17 extends into the inner cavity of the drying cylinder 1 to flush the inner cavity of the drying cylinder 1.

[0030] Specifically, please refer to Figures 1 to 3The stirring mechanism 7 includes a rotating tube 24 rotatably connected to the inner cavity of the drying cylinder 1 and a third motor 25 fixedly installed at the end of the drying cylinder 1. The output shaft of the third motor 25 is fixedly sleeved with a first sprocket 26. One end of the rotating tube 24 extends to the outside of the drying cylinder 1 and is fixedly sleeved with a second sprocket 27. A chain 28 is transmission-connected between the second sprocket 27 and the first sprocket 26. A plurality of turntables 29 are fixedly connected to the outside of the rotating tube 24 and located in the inner cavity of the drying cylinder 1.

[0031] In this embodiment, the third motor 25 drives the rotating tube 24 through the cooperation of the first sprocket 26 , the second sprocket 27 and the chain 28 , so that the rotating tube 24 drives the turntable 29 to propel and stir the material in the drying cylinder 1 .

[0032] For details, please refer to Figure 1 The bottom surface of the drying cylinder 1 is fixedly connected to a support base 30 , and a control panel 31 is fixedly installed on the side of the support base 30 .

[0033] In this embodiment, the support base 30 is used to support the drying cylinder 1, and the control panel 31 is used to control the device.

[0034] For details, please refer to Figure 5 Two limiting blocks 23 are fixedly connected to the first arc-shaped sealing block 11 and the second arc-shaped sealing block 15 respectively.

[0035] In this embodiment, the limiting block 23 is used to limit the depth of the first arc-shaped sealing block 11 or the second arc-shaped sealing block 15 inserted into the arc-shaped groove 4 .

[0036] For details, please refer to Figure 3 and Figure 5 The inner diameter of the drying cylinder 1 is equal to the inner diameter of the first arc-shaped sealing block 11 and the second arc-shaped sealing block 15 respectively.

[0037] In this embodiment, after the first arc-shaped sealing block 11 or the second arc-shaped sealing block 15 is inserted into the inner cavity of the arc-shaped groove 4, the inner wall of the drying cylinder 1 is guaranteed to be intact.

[0038] Working principle: When in use, first, the third motor 25 is used to drive the first sprocket 26 to rotate. Through the transmission among the first sprocket 26, the second sprocket 27 and the chain 28, the rotating pipe 24 and the turntable 29 are driven to rotate. Meanwhile, hot air is injected into the rotating pipe 24 and the turntable 29, so as to dry the sludge. Then, after the sludge is dried, the first electric push rod 10 is started to drive the first arc-shaped sealing block 11 to move upward, so that the first arc-shaped sealing block 11 contracts into the inner cavity of the adjustment box 2. At this time, the first motor 5 is started to drive the turnover frame 3, the first arc-shaped sealing block 11 and the second arc-shaped sealing block 15 to rotate 180 degrees, so that the second arc-shaped sealing block 15 rotates to directly above the arc-shaped groove 4. Then, the second electric push rod 14 is started to drive the second arc-shaped sealing block 15 to move downward, so that the second arc-shaped sealing block 15 extends into the arc-shaped groove 4. Meanwhile, the limiting block 23 on the second arc-shaped sealing block 15 is used to limit the position of the downward movement of the second arc-shaped sealing block 15. At this time, the flushing pipe 17 extends into the inner cavity of the drying cylinder 1. Finally, the water pump 21 is started to pump the external water from the water suction pipe 22 and the water guiding hose 20 into the inner cavity of the flushing pipe 17, and the water in the inner cavity of the flushing pipe 17 is sprayed out from the flushing groove 19, so as to realize the flushing of the inner cavity of the drying cylinder 1. In addition, the second motor 18 is used to drive the flushing pipe 17 to swing reciprocally, so as to change the spraying direction of the flushing groove 19, ensuring that different directions of the inner cavity of the drying cylinder 1 can be flushed, and that's it.

[0039] The above is only the preferred specific implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical scheme of the present utility model and its improved concept, makes equivalent substitution or change, and should be covered by the protection scope of the present utility model.

Claims

1. A sludge dryer cleaning device, comprising a drying cylinder (1), characterized in that: The drying cylinder (1) is provided with a stirring mechanism (7), the top of the drying cylinder (1) is fixedly connected to an adjusting box (2), the top surface of the drying cylinder (1) is provided with an arc groove (4), the inner cavity of the adjusting box (2) is rotatably connected to a turning frame (3), one end of the adjusting box (2) is fixedly installed with a first motor (5), the output shaft of the first motor (5) is connected to one end of the rotating shaft of the turning frame (3), the top surface of the turning frame (3) is provided with a flushing mechanism (6), The bottom surface of the flip frame (3) is fixedly connected to two first support rods (8), the bottom ends of the two first support rods (8) are fixedly connected to a first support (9), a first electric push rod (10) is fixedly installed on the first support (9), and the output end of the first electric push rod (10) is fixedly connected to a first arc-shaped sealing block (11), the first arc-shaped sealing block (11) is located in the inner cavity of the arc-shaped groove (4), and the inner wall of the arc-shaped groove (4) and the side surface of the first arc-shaped sealing block (11) are in contact with each other.

2. A sludge dryer cleaning device according to claim 1, characterized in that: The flushing mechanism (6) comprises two second support rods (12) fixedly connected to the top surface of the flip frame (3), the top ends of the two second support rods (12) are fixedly connected to a second support (13), a second electric push rod (14) is fixedly mounted on the second support (13), an output end of the second electric push rod (14) is fixedly connected to a second arc-shaped sealing block (15), the top of the second arc-shaped sealing block (15) is fixedly connected to two rotating frames (16), a flushing pipe (17) is rotatably connected between the two rotating frames (16), and the flushing pipe (17) ) is provided with a flushing groove (19) on the top surface, a second motor (18) is fixedly installed on the outer side of the rotating frame (16), the output shaft of the second motor (18) is connected to one end of the flushing pipe (17), the other end of the flushing pipe (17) is fixedly connected to a water hose (20), the end of the water hose (20) extends to the outside of the regulating box (2) and is fixedly connected to a water pump (21), the water pump (21) is fixedly installed on the other end of the regulating box (2), and the input end of the water pump (21) is fixedly connected to a water pump (22).

3. The sludge dryer cleaning device according to claim 1, characterized in that: The stirring mechanism (7) comprises a rotating tube (24) rotatably connected to the inner cavity of the drying cylinder (1) and a third motor (25) fixedly mounted on the end of the drying cylinder (1); the output shaft of the third motor (25) is fixedly sleeved with a first sprocket (26); one end of the rotating tube (24) extends to the outside of the drying cylinder (1) and is fixedly sleeved with a second sprocket (27); a chain (28) is transmission-connected between the second sprocket (27) and the first sprocket (26); and a plurality of rotating disks (29) are fixedly connected to the outer side of the rotating tube (24) and located in the inner cavity of the drying cylinder (1).

4. The sludge dryer cleaning device according to claim 1, characterized in that: The bottom surface of the drying cylinder (1) is fixedly connected to a support base (30), and a control panel (31) is fixedly installed on the side surface of the support base (30).

5. The sludge dryer cleaning device according to claim 2, characterized in that: Two limiting blocks (23) are fixedly connected to the first arc-shaped sealing block (11) and the second arc-shaped sealing block (15), respectively.

6. The sludge dryer cleaning device according to claim 2, characterized in that: The inner diameter of the drying cylinder (1) is respectively equal to the inner diameters of the first arc-shaped sealing block (11) and the second arc-shaped sealing block (15).

Citation Information

Patent Citations

  • Disc type sludge drying machine's belt cleaning device

    CN208471873U