Galvanized barrel plating production device

By adopting lifting rods and drive structures on the roller plating production line, the problems of roller shaking and complex devices are solved, the stability and efficiency of galvanizing are improved, and the device structure is simplified.

CN223189278UActive Publication Date: 2025-08-05SIHUI DONGSHENG ELECTROPLATING CO LTD
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Patent Information

Application Number
CN202422252829.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-05
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The rollers of traditional roller plating production lines are prone to shake during the galvanization process, resulting in incomplete galvanization. The lifting device has a complex structure, large space, troublesome installation and disassembly, and has low applicability, which affects the quality and efficiency of galvanization.

Method used

The lifting rod and drive structure are adopted to install the roller on the roller mounting frame at the bottom of the lifting rod. The roller is driven to move between the galvanized solution pools through the winch structure and the drive motor to ensure the stability and position accuracy of the roller and avoid shaking and offset.

Benefits of technology

The stable movement of the roller in the galvanized solution tank is achieved, the quality and efficiency of galvanizing are improved, the device structure is simplified, and the installation and maintenance difficulty is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a galvanization barrel plating production device, which relates to the technical field of galvanization barrel plating and comprises a galvanization solution tank and a support frame, a cross beam is fixedly mounted at the top of the supporting frame; a driving structure is mounted on the cross beam in a matched manner; the driving structure comprises a moving frame; the four corners of the movable frame are provided with matching wheels in a matched mode through L-shaped frames. The plurality of matching wheels are in fit contact with the side wall of the cross beam; a driving wheel is mounted in the moving frame in a matched manner through a rotating shaft; a rotating shaft of the driving wheel is matched with a first driving motor through a speed reducer; the driving wheel is in contact with the top surface of the cross beam; during use, the roller is mounted in the middle of the roller mounting frame at the bottom of the lifting rod, fixing stability is effectively guaranteed, the roller is driven by the driving structure to move front and back, the roller is effectively placed in different galvanizing solution pools, and galvanizing quality and efficiency are effectively guaranteed.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of galvanizing barrel plating, in particular to a galvanizing barrel plating production device. Background Art

[0002] Galvanizing barrel plating has certain advantages in the galvanizing of automotive parts. Through the continuous rotation of the drum, the parts are tumbled in the plating solution, thereby obtaining a relatively uniform coating. It can effectively process a large number of small parts at the same time, improve production efficiency, and effectively realize the galvanizing of parts with complex shapes and small sizes through the rolling of the drum.

[0003] At present, in the process of galvanizing, the traditional roller plating production line uses a large gantry to lift the roller. In this way, the roller may shake during the rolling galvanizing, which may cause incomplete galvanizing during the rolling galvanizing. In addition, the traditional lifting device structure is large and requires a large space. The existing gantry-type roller galvanizing production line has certain disadvantages when in use. The mobile device structure is relatively complex, and installation, disassembly and maintenance are relatively troublesome and expensive. At the same time, the existing roller structure is relatively troublesome to load and unload materials, and has low applicability.

[0004] After searching, Chinese patent publication number CN202021875043.1 discloses a galvanizing roller auxiliary buffer device suitable for roller galvanizing production line crane; it includes an auxiliary rail fixing bracket arranged on the chassis of the main lifting rail of the crane and an auxiliary lifting rail vertically arranged on the outer end of the auxiliary rail fixing bracket; the auxiliary lifting rail is arranged parallel to the main lifting rail of the crane, the upper end of the auxiliary lifting rail is fixedly connected to the lower part of the translation frame on the crane, and two auxiliary rail guide wheels that roll with the auxiliary lifting rail are provided on the crane lifting frame; a roller support wheel adjustment bracket is provided at the outer end of the auxiliary rail fixing bracket, and roller support wheels that rotate with the teeth of the roller self-rotating gear are provided at both ends of the inner side of the roller support wheel adjustment bracket;

[0005] When the device in the above patent is performing roller plating, the roller is driven up and down by the traveling lifting frame. In this way, the placement position of the roller cannot be effectively guaranteed during galvanizing. When the roller rolls, shaking occurs inside the galvanizing solution pool, and the quality of galvanizing cannot be effectively guaranteed. In addition, the structure of the mobile drive device in the above patent is relatively complicated and inconvenient to install and maintain. Utility Model Content

[0006] The purpose of the utility model is to provide a galvanizing roller plating production device, in which the roller is installed on the roller mounting frame at the bottom of the lifting rod, and the lifting rod is driven to move up and down along the vertical beam by a winch structure. In this way, during the movement, the stability of the roller during galvanizing is effectively guaranteed by the two roller mounting frames, and then the driving wheel inside the mobile frame is driven to roll by the first driving motor, thereby effectively realizing the movement of the entire driving structure along the crossbeam, effectively realizing the movement of the roller into different galvanizing solution pools, and effectively ensuring the quality and efficiency of galvanizing; so as to solve the problems of the above-mentioned background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A galvanizing barrel plating production device includes a galvanizing solution tank and a support frame; a crossbeam is fixedly mounted on the top of the support frame; a driving structure is mounted on the crossbeam; the driving structure includes a movable frame; mating wheels are mounted on the four corners of the movable frame via L-shaped frames; a plurality of the mating wheels are in contact with the side walls of the crossbeam; a driving wheel is mounted inside the movable frame via a rotating shaft; the rotating shaft of the driving wheel is mounted in conjunction with a first driving motor via a speed reducer; the driving wheel is in contact with the top surface of the crossbeam;

[0009] A vertical beam is fixedly mounted on the side of the movable frame away from the first drive motor; a winch structure is fixedly mounted on the top of the vertical beam; the winch structure includes a cover; the bottom of the cover is fixedly mounted to the vertical beam; a reel is movably mounted inside the cover, the rotating shaft of the reel is mounted in conjunction with the second drive motor via a speed reducer; a steel wire rope is wound around the reel;

[0010] As a further technical solution of the present invention, the end of the wire rope away from the winding wheel is connected to the lifting rod through a hanging frame; the lifting rod is fixedly installed on the hanging frame; the bottom of the lifting rod is integrally provided with a roller mounting frame;

[0011] As a further technical solution of the present invention, one end of the lifting rod is fixedly installed with the C-shaped frame; the roller installed inside the C-shaped frame is closely connected with the vertical beam.

[0012] As a further technical solution of the present invention, a crossbeam is fixedly mounted on the top of the mobile frame; the crossbeam is L-shaped; a controller is fixedly mounted on one end of the crossbeam away from the mobile frame, and the controller is electrically connected to the first drive motor and the second drive motor;

[0013] As a further technical solution of the present invention, the lifting rod is located above the galvanizing solution pool; the galvanizing solution pool is arranged in a rectangular array and a plurality of them are provided; V-shaped frames are fixedly installed at both ends of the top of the galvanizing solution pool;

[0014] As a further technical solution of the present invention, the support frame is installed on one side of the galvanizing solution pool;

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. This utility model, when in use, installs the roller in the middle of the roller mounting frame at the bottom of the lifting rod, effectively ensuring the stability of the fixation. The driving structure drives the roller to move forward and backward, effectively realizing the placement of the roller in different galvanizing solution pools, effectively ensuring the quality and efficiency of galvanizing;

[0017] 2. In the present invention, during galvanizing, the first drive motor drives the driving wheels inside the mobile frame to rotate, so that the mobile frame moves along the crossbeam at the top of the support frame. During the movement of the mobile frame, the mating wheels installed at the four corners of the bottom of the mobile frame contact the side walls of the crossbeam, effectively preventing the mobile frame from deflecting during movement and ensuring that the roller is placed in the center of the galvanizing solution pool;

[0018] 3. The utility model realizes the rotation of the take-up wheel by the second driving motor, and the end of the wire rope is installed in conjunction with the lifting rod through the lifting frame. The take-up wheel reels and unreels the wire rope to realize the lifting rod to move up and down along the vertical beam through the C-shaped frame, ensuring that the lifting rod will not deviate during the lifting process. When placing the drum, the cooperation between the drum mounting frame and the V-shaped frame installed on the top of the galvanizing solution pool can effectively ensure that the position of the drum entering the galvanizing solution pool remains consistent, thereby avoiding incomplete galvanizing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the main view of the present utility model.

[0020] Figure 2 This utility model Figure 1 Schematic diagram of the rear structure.

[0021] Figure 3 This utility model Figure 1 side view.

[0022] Figure 4 This utility model Figure 3 Schematic diagram of the splitting.

[0023] Figure 5 This utility model Figure 4 Another perspective bottom view.

[0024] Figure 6 This utility model Figure 5 Schematic diagram of the bottom structure of the drive structure.

[0025] In the figure: 1-galvanizing solution tank, 2-support frame, 3-crossbeam, 4-drive structure, 40-crossbeam frame, 41-controller, 42-lifting rod, 43-moving frame, 44-first drive motor, 45-winch structure, 450-cover, 451-second drive motor, 452-wire rope, 46-drive wheel, 47-vertical beam, 48-roller mounting frame, 49-C-type frame, 410-matching wheel, 411-hoisting frame. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-6 In an embodiment of the present invention, a galvanizing barrel plating production device includes a galvanizing solution pool 1 and a support frame 2; a crossbeam 3 is fixedly installed on the top of the support frame 2; a driving structure 4 is installed on the crossbeam 3; the driving structure 4 includes a moving frame 43; matching wheels 410 are installed on the four corners of the moving frame 43 through an L-shaped frame; a plurality of matching wheels 410 are in contact with the side wall of the crossbeam 3; a driving wheel 46 is installed inside the moving frame 43 through a rotating shaft; the rotating shaft of the driving wheel 46 is installed in conjunction with the first driving motor 44 through a reducer; the driving wheel 46 is in contact with the top surface of the crossbeam 3;

[0028] A vertical beam 47 is fixedly installed on the side of the movable frame 43 away from the first drive motor 44; a winch structure 45 is fixedly installed on the top of the vertical beam 47; the winch structure 45 includes a cover shell 450; the bottom of the cover shell 450 is fixedly installed with the vertical beam 47; a winding wheel is movably installed inside the cover shell 450, and the rotating shaft of the winding wheel is installed in cooperation with the second drive motor 451 through a reducer; a steel wire rope 452 is wound around the winding wheel.

[0029] More specifically, the end of the wire rope 452 away from the winding wheel is connected to the lifting rod 42 through the lifting frame 411; the lifting rod 42 is fixedly installed on the lifting frame 411; and the bottom of the lifting rod 42 is integrally provided with a roller mounting frame 48.

[0030] By adopting the above technical solution, when in use, the roller is installed in the middle of the roller mounting frame 48 at the bottom of the lifting rod 42, effectively ensuring the stability of the fixation, and the driving structure 4 drives the roller to move back and forth, effectively realizing the placement of the roller in different galvanizing solution pools 1, effectively ensuring the quality and efficiency of galvanizing;

[0031] In this embodiment, one end of the lifting rod 42 is fixedly mounted on the C-shaped frame 49; the rollers mounted inside the C-shaped frame 49 are closely connected to the vertical beam 47;

[0032] A crossbeam 40 is fixedly mounted on the top of the mobile frame 43; the crossbeam 40 is L-shaped; a controller 41 is fixedly mounted on one end of the crossbeam 40 away from the mobile frame 43, and the controller 41 is electrically connected to the first drive motor 44 and the second drive motor 451;

[0033] By adopting the above technical solution, during galvanizing, the first drive motor 44 drives the drive wheel 46 inside the mobile frame 43 to rotate, so that the mobile frame 43 moves along the crossbeam 3 on the top of the support frame 2. During the movement of the mobile frame 43, the matching wheels 410 installed on the four corners of the bottom of the mobile frame 43 contact the side walls of the crossbeam 3, effectively preventing the mobile frame 43 from deviating during the movement, ensuring that the roller is placed in the middle of the galvanizing solution pool 1;

[0034] In this embodiment, the lifting rod 42 is located above the galvanizing solution pool 1; the galvanizing solution pool 1 is arranged in a rectangular array and has a plurality of them; V-shaped frames are fixedly installed at both ends of the top of the galvanizing solution pool 1;

[0035] The support frame 2 is installed on one side of the galvanizing solution pool 1;

[0036] By adopting the above technical solution, the rotation of the winding wheel is realized by the second drive motor 451, and the end of the wire rope 452 is installed in conjunction with the lifting rod 42 through the lifting frame 411. The winding and unwinding of the wire rope 452 by the winding wheel realizes the lifting rod 42 to move up and down along the vertical beam 47 through the C-shaped frame 49, ensuring that the lifting rod 42 will not deviate during the lifting process. When placing the roller, the cooperation between the roller mounting frame 48 and the V-shaped frame installed on the top of the galvanizing solution pool 1 can effectively ensure that the position of the roller entering the galvanizing solution pool 1 remains consistent, thereby avoiding incomplete galvanizing.

[0037] The working principle of the utility model is as follows: when in use, the roller is installed in the middle of the roller mounting frame 48 at the bottom of the lifting rod 42, effectively ensuring the stability of the fixation, and the driving structure 4 drives the roller to move back and forth, effectively realizing the placement of the roller in different galvanizing solution pools 1, effectively ensuring the quality and efficiency of galvanizing;

[0038] During galvanizing, the first drive motor 44 drives the driving wheel 46 inside the mobile frame 43 to rotate, so that the mobile frame 43 moves along the crossbeam 3 on the top of the support frame 2. During the movement of the mobile frame 43, the matching wheels 410 installed on the four corners of the bottom of the mobile frame 43 contact the side walls of the crossbeam 3, effectively preventing the mobile frame 43 from deviating during the movement, ensuring that the roller is placed in the middle of the galvanizing solution pool 1;

[0039] The rotation of the winding wheel is realized by the second driving motor 451, and the end of the wire rope 452 is installed in conjunction with the lifting rod 42 through the lifting frame 411. The winding and unwinding of the wire rope 452 by the winding wheel enables the lifting rod 42 to move up and down along the vertical beam 47 through the C-shaped frame 49, ensuring that the lifting rod 42 will not deviate during the lifting process. When placing the drum, the cooperation between the drum mounting frame 48 and the V-shaped frame installed on the top of the galvanizing solution pool 1 can effectively ensure that the position of the drum entering the galvanizing solution pool 1 remains consistent, thereby avoiding incomplete galvanizing.

[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0041] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A zinc barrel plating production device, comprising a zinc plating solution pool (1) and a support frame (2); characterized in that: A crossbeam (3) is fixedly mounted on the top of the support frame (2); a driving structure (4) is mounted on the crossbeam (3); the driving structure (4) includes a moving frame (43); matching wheels (410) are mounted on the four corners of the moving frame (43) via an L-shaped frame; a plurality of matching wheels (410) are in contact with the side walls of the crossbeam (3); a driving wheel (46) is mounted inside the moving frame (43) via a rotating shaft; the rotating shaft of the driving wheel (46) is mounted on the first driving motor (44) via a speed reducer; the driving wheel (46) is in contact with the top surface of the crossbeam (3); A vertical beam (47) is fixedly installed on the side of the movable frame (43) away from the first drive motor (44); a hoisting structure (45) is fixedly installed on the top of the vertical beam (47); the hoisting structure (45) includes a cover (450); the bottom of the cover (450) is fixedly installed with the vertical beam (47); a winding wheel is movably installed inside the cover (450), and the rotating shaft of the winding wheel is installed in conjunction with the second drive motor (451) through a speed reducer; a steel wire rope (452) is wound around the winding wheel.

2. A zinc barrel plating production device according to claim 1, characterized in that: The end of the steel wire rope (452) away from the winding wheel is connected to the lifting rod (42) through the hanging frame (411); the lifting rod (42) and the hanging frame (411) are fixedly installed; the bottom of the lifting rod (42) is integrally provided with a roller mounting frame (48).

3. A zinc barrel plating production device according to claim 2, characterized in that: One end of the lifting rod (42) is fixedly mounted on the C-shaped frame (49); the rollers mounted inside the C-shaped frame (49) are fitted and connected to the vertical beam (47).

4. A zinc barrel plating production device according to claim 3, characterized in that: A crossbeam frame (40) is fixedly mounted on the top of the movable frame (43); the crossbeam frame (40) is arranged in an L-shape; a controller (41) is fixedly mounted on one end of the crossbeam frame (40) away from the movable frame (43); the controller (41) is electrically connected to the first drive motor (44) and the second drive motor (451).

5. The galvanizing barrel plating production device according to claim 3, characterized in that: The lifting rod (42) is located above the galvanizing solution pool (1); a plurality of the galvanizing solution pools (1) are arranged in a rectangular array; and V-shaped frames are fixedly installed at both ends of the top of the galvanizing solution pool (1).

6. A zinc barrel plating production device according to claim 1, characterized in that: The support frame (2) is cooperatively installed on one side of the zinc plating solution pool (1).

Citation Information

Patent Citations

  • Galvanizing roller auxiliary buffer device suitable for traveling crane of roll-galvanizing production line

    CN213113572U