Compacting and strickling all-in-one machine for carpet processing

Abstract

The utility model belongs to the technical field of carpet processing equipment, and discloses a compacting and strickling all-in-one machine for carpet processing. The compacting and strickling all-in-one machine for carpet processing comprises a rack, an equipment frame and an equipment lifting support, guide rails are arranged on the upper side and the lower side of the rack correspondingly, a cross rod is fixedly connected to the back face of the equipment frame, and the bottom of the cross rod and the bottom of the equipment frame are slidably connected with the two guide rails through guide blocks correspondingly; a left-right moving motor is installed on the transverse rod, and a gear on the left-right moving motor is meshed with a rack on the machine frame. According to the compacting and slicking all-in-one machine for carpet processing, through the design of the bamboo rake scraper mechanism and the fine weft bamboo rake handle driven by the rocker arm module, the automatic operation of fine weft beating and compacting in the carpet processing can be realized, the equipment work simulates the manual processing process, and the processing efficiency is greatly improved while the processing effect is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet processing equipment, in particular to a compacting and scraping all-in-one machine for carpet processing. Background Art

[0002] The production of carpets usually requires four working steps: compacting the pile yarn, scraping it flat, compacting the coarse weft, and forming curves for the fine weft. However, in actual production, the production efficiency is low and the labor cost is high. According to the existing technology, most of the operations are manual, which is inefficient. Some equipment is driven by a motor, but the equipment used to make carpets by a motor is usually large in size and easily interferes with the manual operator. At the same time, the existing equipment has high friction resistance during use, which will lead to poor results in the compaction of the fine weft, the fine weft structure is prone to offset, and the fine weft action is disordered. Therefore, we propose a compaction and scraping machine for carpet processing. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the present invention provides a compacting and scraping machine for carpet processing, which solves the problems raised in the background art.

[0005] (2) Technical solution

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a compacting and leveling machine for carpet processing, comprising a frame, an equipment frame and an equipment lifting bracket, wherein guide rails are provided on the upper and lower sides of the frame, a cross bar is fixedly connected to the back of the equipment frame, the bottom of the cross bar and the bottom of the equipment frame are respectively slidably connected to the two guide rails through guide blocks, a left and right moving motor is installed on the cross bar, the gear on the left and right moving motor is engaged with the rack on the frame to drive the equipment frame to move left and right on the frame, the equipment lifting bracket is slidably connected to the inner side of the equipment frame, and an equipment lifting module is installed at the bottom of the equipment frame to drive the equipment lifting bracket to move up and down, and the top of the equipment lifting bracket The top of the cylinder mounting plate is fixedly connected to the cylinder mounting plate, and the upper surface of the cylinder mounting plate is fixedly connected to the cylinder mounting plate. The compaction and scraping layer bracket is also installed with a compaction and scraping layer bracket, and the compaction and scraping layer bracket is slidably connected to the compaction and scraping layer bracket. The upper surface of the compaction and scraping base is fixedly connected to the cylinder mounting plate. The rear side of the cylinder mounting bracket is fixedly connected to the cylinder mounting plate. The upper surface of the cylinder mounting plate is fixedly installed with a compaction and scraping cylinder, and the output end of the compaction and scraping cylinder passes through the cylinder mounting plate to its lower side and is fixedly connected to a buffer pad. The compaction and scraping layer bracket is also installed with a pushing module, and the output end of the pushing module is fixedly connected to the cylinder mounting bracket through a tension spring three, so as to push the compaction and scraping base to move forward and backward. The compaction and scraping base is also movably connected with a hoe scraper mechanism, and the hoe scraper mechanism is pushed by the compaction and scraping cylinder to realize its up and down swing.

[0007] The compaction and scraping layer bracket is also fixedly connected to the fine weft layer bracket, and the upper surface of the fine weft layer bracket is slidably connected to the fine weft integral movable placement plate, and the upper surface of the fine weft layer bracket is also equipped with a fine weft integral pushing cylinder, and the fine weft integral pushing cylinder is connected to the fine weft integral movable placement plate through a buffer mechanism to drive it to slide back and forth. The upper surface of the fine weft integral movable placement plate is fixedly connected to two symmetrically arranged left and right limiting slide rails, and the two left and right limiting slide rails are slidably connected to the fine weft rake mounting plate through the left and right limiting sliders. The fine weft integral movable placement plate is fixedly installed with a fine weft motor on one side of the fine weft rake mounting plate through a motor bracket, and a rocker arm module is installed on the fine weft integral movable placement plate, and the rocker arm module is on the fine weft rake mounting plate The output end of the fine weft motor is fixedly connected to the input end of the rocker arm module in the middle notch of the mounting plate to drive its rocker arm end. The front side of the upper surface of the fine weft weft reed mounting plate is fixedly connected to a driving bracket. One end of the fine weft weft reed handle is movably connected to the driving bracket. The fine weft weft reed handle is movably connected to the rocker arm end of the rocker arm module through a bearing so as to follow the swing. The other end of the fine weft weft reed handle is fixedly connected to the reed movable head through a reed movable head spring. The lower surface of the reed movable head is fixedly connected to a movable slider, and a movable slide rail is slidably connected to the movable slider. The lower surface of the movable slide rail is fixedly connected to a mounting support. The back side of the mounting support is fixedly connected to fine weft weft teeth. A correction mechanism is provided on the fine weft weft reed mounting plate for correcting the position of the mounting support.

[0008] The lower surface of the fine weft integral movable placement plate is also provided with a distance detection mechanism for contact detection to determine the processing position.

[0009] Preferably, the scraper mechanism includes a compaction and scraping frame, a compaction and scraping mounting plate, a scraper plate, a scraper one, a scraper two, a scraper cylinder connecting plate, a scraper connecting block, a scraper pushing cylinder, a scraper slide rail, a scraper slider and a return spring. The front side of the compaction and scraping frame is movably connected to the compaction and scraping base plate through a connecting hinge, and the compaction and scraping frame is connected to the cylinder mounting bracket through a return spring to maintain a lifted posture. The lower surface of the compaction and scraping frame is fixedly connected to the compaction and scraping mounting plate, and the buffer pad contacts the upper surface of the compaction and scraping mounting plate. The rear side of the lower surface of the compaction and scraping mounting plate is fixedly connected to the scraper plate. A scraper pushing cylinder is fixedly installed on the plate and on the inner side of the compaction and scraping frame. Scraper two is located on the lower side of the compaction and scraping mounting plate. The lower surface of the compaction and scraping mounting plate is fixedly connected to a scraper slide rail. The position of scraper two corresponding to the scraper slide rail is fixedly connected to the scraper slider and is slidably connected to the scraper slide rail. The middle part of scraper two is fixedly connected to a scraper cylinder connecting plate, and the scraper cylinder connecting plate passes through the middle hole of the compaction and scraping mounting plate and is fixedly connected to the output end of the scraper pushing cylinder. The scraper pushing cylinder can drive scraper two to move back and forth. The upper surface of scraper two is fixedly connected to scraper one through a scraper connecting block, and the upper surface of scraper one fits with the lower surface of the scraper plate.

[0010] Preferably, the buffer mechanism includes a forward and backward movable connecting plate, bolt 1, bolt 2 and tension spring 1. The forward and backward movable connecting plate is fixedly connected to the output end of the fine weft integral pushing cylinder. The end of the forward and backward movable connecting plate away from the fine weft integral pushing cylinder is fixedly connected with bolt 1. The position of the fine weft integral moving placement plate corresponding to the strip hole on the forward and backward movable connecting plate is fixedly connected with bolt 2. Bolt 2 is inserted into the strip hole and movably connected to bolt 1 through tension spring 1.

[0011] Preferably, the correction mechanism includes left and right movement limiting slide rails, left and right movement limiting sliders, movement limiting plates, reset cylinder 1, reset cylinder 2, reset shading plate, reset switch and fine weft spacer. The left and right movement limiting sliders are fixedly connected to the upper surface of the fine weft rake mounting plate and are located on the lower side of the mounting support. The two movement limiting plates are symmetrically arranged and fixedly connected through the left and right movement limiting slide rails. The left and right movement limiting slide rails are slidably connected to the left and right movement limiting sliders. The two movement limiting plates are fixedly connected with fine weft spacers, and the fine weft spacers extend to the rear side of the movement limiting plates. The two movement limiting plates are fixedly connected to the fine weft spacers. The opposite sides of the limiting plate are in contact with the two ends of the movable slide rail respectively. A reset cylinder 1 is fixedly installed on the left side of the upper surface of the fine weft reed mounting plate, and a reset cylinder 2 is fixedly installed on the motor bracket. The output ends of the reset cylinder 1 and the reset cylinder 2 point to the two movable limiting plates respectively. The mounting support can be reset by pushing the movable limiting plate. The fine weft reed mounting plate is also fixedly connected to a reset shading plate. A reset switch is fixedly installed on the fine weft integral movable placement plate. The reset switch is on the motion trajectory of the reset shading plate and is used to detect the motion position of the fine weft reed mounting plate to control the operation of the correction mechanism.

[0012] Preferably, the distance detection mechanism includes a distance detection slide rail, a distance detection slider, a distance detection cylinder, a distance detection connecting plate, a distance detection extension plate, a distance detection contact piece 1, a distance detection contact piece 2 and a tension spring 2. The distance detection slide rail and the distance detection cylinder are both fixedly connected to the lower surface of the fine weft integral movable placement plate, and the two are parallel. The distance detection slider is slidably connected to the distance detection slide rail, the lower surface of the distance detection slider is fixedly connected with the distance detection extension plate, the output end of the distance detection cylinder is fixedly connected with the distance detection connecting plate, the distance detection connecting plate is connected to the distance detection extension plate through the tension spring 2 to drive it to slide back and forth, the rear side of the lower surface of the distance detection connecting plate is fixedly connected to the distance detection contact piece 1, and the lower surface of the distance detection contact piece 1 is fixedly connected with the distance detection contact piece 2 through a pad.

[0013] Preferably, the rear ends of the left and right limiting slide rails extend beyond the range of the fine weft integral movable placement plate and are fixedly mounted with limiting rollers.

[0014] Preferably, left and right limit switches are fixedly mounted on the cross bar.

[0015] (3) Beneficial effects

[0016] By adopting the above technical solution, the beneficial effects of the utility model are:

[0017] 1. This compaction and leveling machine for carpet processing, through the design of the scraper mechanism and the fine weft reed handle driven by the rocker module, can realize the automation of fine weft beating and compaction in carpet processing. The equipment operation simulates the manual processing process, ensuring the processing effect while greatly improving the processing efficiency.

[0018] 2. The compaction and scraping machine for carpet processing, through the design of the correction mechanism, cooperates with the reset switch to detect the moving position of the fine weft reel mounting plate. When the fine weft reel teeth are separated from the processing surface, the reset cylinder 1 and the reset cylinder 2 can help the fine weft reel teeth to return to the center, that is, to align with the reel movable head, which can effectively reduce the interference caused by the friction of the warp threads during processing, avoid the negative impact of the fine weft reel teeth offset on the carpet processing, and solve the problems raised in the background technology.

[0019] 3. The compaction and scraping machine for carpet processing utilizes the design of a distance detection mechanism. When the equipment lifting bracket moves downward, the distance detection contact piece 2 will contact the processed carpet. When the distance detection contact piece 1 and the distance detection contact piece 2 come into contact, a signal can be generated to determine the range of the carpet to be processed, and the height of the overall moving placement plate of the fine weft can be adjusted to help the equipment enter the processing surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a left-side perspective perspective of the present invention;

[0021] Figure 2 This is a right side perspective stereogram of the present invention;

[0022] Figure 3 This is a structural diagram of the cylinder mounting bracket and the scraper mechanism of the utility model;

[0023] Figure 4 This is a structural diagram of the scraper mechanism of the utility model;

[0024] Figure 5 This is a three-dimensional diagram from the left side of the utility model of the fine weft integral movable placement plate;

[0025] Figure 6 This is a three-dimensional diagram of the utility model's fine weft integral movable placement plate from the right side;

[0026] Figure 7 For this utility model Figure 6 Enlarged view of point A in the middle;

[0027] Figure 8 This is a right side view of the correction mechanism of the utility model;

[0028] Figure 9 This is a structural diagram of the distance detection mechanism of the utility model;

[0029] Figure 10 This is a schematic diagram of the structure of the left-right moving motor of the present invention.

[0030] Figure 1: Frame; 2: Equipment frame; 3: Equipment lifting bracket; 4: Scraper mechanism; 41: Compacting and leveling frame; 42: Compacting and leveling mounting plate; 43: Scraper plate; 44: Scraper 1; 45: Scraper 2; 46: Scraper cylinder connecting plate; 47: Scraper connecting block; 48: Scraper ejection cylinder; 49: Scraper slide rail; 410: Scraper slider; 411: Return spring; 5: Distance detection mechanism; 51: Distance detection slide rail; 52: Distance detection slide Block; 53, distance detection cylinder; 54, distance detection connecting plate; 55, distance detection extension plate; 56, distance detection contact piece 1; 57, distance detection contact piece 2; 58, tension spring 2; 6, correction mechanism; 61, left and right movement limiting slide rail; 62, left and right movement limiting slider; 63, movement limiting plate; 64, reset cylinder 1; 65, reset cylinder 2; 66, reset light shielding plate; 67, reset switch; 68, fine weft spacer; 7, left and right movement motor; 8, Equipment lifting module; 9. Compacting and leveling layer bracket; 10. Compacting and leveling base plate; 11. Cylinder mounting bracket; 12. Cylinder mounting plate; 13. Compacting and leveling cylinder; 14. Buffer pad; 15. Push-out module; 16. Tension spring three; 17. Guide rail; 18. Fine weft layer bracket; 19. Fine weft integral moving placement plate; 20. Fine weft integral pushing cylinder; 21. Buffer mechanism; 211. Forward and backward moving connecting plate; 212. Bolt one; 213. Bolt two; 214. Tension spring 1; 22. Left and right limiting slide rails; 23. Left and right limiting sliders; 24. Fine weft weft net mounting plate; 25. Motor bracket; 26. Fine weft motor; 27. Rocker arm module; 28. Drive bracket; 29. Fine weft weft net handle; 30. Net movable head spring; 31. Net movable head; 32. Moving slider; 33. Moving slide rail; 34. Mounting support; 35. Fine weft weft net teeth; 36. Guide block; 37. Cross bar; 38. Limit roller; 39. Left and right limit switches. DETAILED DESCRIPTION

[0031] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See also Figure 1-10The utility model provides a technical solution: a compacting and leveling machine for carpet processing, including a frame 1, an equipment frame 2 and an equipment lifting bracket 3. Guide rails 17 are provided on the upper and lower sides of the frame 1. The back of the equipment frame 2 is fixedly connected with a cross bar 37. The bottom of the cross bar 37 and the bottom of the equipment frame 2 are respectively slidably connected to the two guide rails 17 through guide blocks 36. A left and right moving motor 7 is installed on the cross bar 37. The gear on the left and right moving motor 7 is engaged with the rack on the frame 1 to drive the equipment frame 2 to move left and right on the frame 1. Left and right limit switches 39 are also fixedly installed on the cross bar 37. The equipment lifting bracket 3 is slidably connected to the inner side of the equipment frame 2. A device lifting module 8 is installed at the bottom of the equipment frame 2 to drive the equipment lifting bracket 3 to move up and down. It is equipped with a compaction and leveling layer bracket 9, and a compaction and leveling base plate 10 is slidably connected to the compaction and leveling layer bracket 9. The upper surface of the compaction and leveling base plate 10 is fixedly connected to a cylinder mounting bracket 11, and the rear side of the cylinder mounting bracket 11 is fixedly connected to a cylinder mounting plate 12. A compaction and leveling cylinder 13 is fixedly installed on the upper surface of the cylinder mounting plate 12, and the output end of the compaction and leveling cylinder 13 passes through the cylinder mounting plate 12 to its lower side and is fixedly connected to a buffer pad 14. A push-out module 15 is also installed on the compaction and leveling layer bracket 9, and the output end of the push-out module 15 is fixedly connected to the cylinder mounting bracket 11 through a tension spring 3 16 to push the compaction and leveling base plate 10 to move back and forth. A hoe scraper mechanism 4 is also movably connected to the compaction and leveling base plate 10, and the hoe scraper mechanism 4 is pushed by the compaction and leveling cylinder 13 to realize its up and down swing;

[0033] The compaction and leveling layer bracket 9 is also fixedly connected to a fine weft layer bracket 18, and the upper surface of the fine weft layer bracket 18 is slidably connected to a fine weft integral movable placement plate 19. The upper surface of the fine weft layer bracket 18 is also equipped with a fine weft integral pushing cylinder 20, and the fine weft integral pushing cylinder 20 is connected to the fine weft integral movable placement plate 19 through a buffer mechanism 21 to drive it to slide back and forth. The upper surface of the fine weft integral movable placement plate 19 is fixedly connected to two symmetrically arranged left and right limiting slide rails 22, and the two left and right limiting slide rails 22 are slidably connected to a fine weft rake mounting plate 24 through left and right limiting sliders 23. A fine weft motor 26 is fixedly installed on the fine weft integral movable placement plate 19 on one side of the fine weft rake mounting plate 24 through a motor bracket 25. A rocker module 27 is installed on the fine weft integral movable placement plate 19, and the rocker module 27 is located on the fine weft rake mounting plate 2 4, the output end of the fine weft motor 26 is fixedly connected to the input end of the rocker module 27 to drive its rocker end, and the front side of the upper surface of the fine weft weft reed mounting plate 24 is fixedly connected to a driving bracket 28, and one end of a fine weft weft reed handle 29 is movably connected to the driving bracket 28, and the fine weft weft reed handle 29 is movably connected to the rocker end of the rocker module 27 through a bearing to follow the swing, and the other end of the fine weft weft reed handle 29 is fixedly connected to a reed movable head 31 through a reed movable head spring 30, and a movable slider 32 is fixedly connected to the lower surface of the reed movable head 31, and a movable slide rail 33 is slidably connected to the movable slider 32, and a mounting support 34 is fixedly connected to the lower surface of the movable slide rail 33, and a fine weft weft teeth 35 are fixedly connected to the back of the mounting support 34. A correction mechanism 6 is provided on the fine weft weft reed mounting plate 24 for correcting the position of the mounting support 34;

[0034] The lower surface of the fine weft integral movable placement plate 19 is further provided with a distance detection mechanism 5 for contact detection to determine the processing position.

[0035] See also Figure 3-4The scraper mechanism 4 includes a compaction and leveling frame 41, a compaction and leveling mounting plate 42, a scraper plate 43, a scraper 1 44, a scraper 2 45, a scraper cylinder connecting plate 46, a scraper connecting block 47, a scraper pushing cylinder 48, a scraper slide rail 49, a scraper slider 410 and a return spring 411. The front side of the compaction and leveling frame 41 is movably connected to the compaction and leveling base plate 10 through a connecting hinge, and the compaction and leveling frame 41 is connected to the cylinder mounting bracket 11 through a return spring 411 to maintain a lifted posture. The lower surface of the compaction and leveling frame 41 is fixedly connected to the compaction and leveling mounting plate 42, and the buffer pad 14 contacts the upper surface of the compaction and leveling mounting plate 42. The rear side of the lower surface of the compaction and leveling mounting plate 42 is fixedly connected to the scraper plate 43. The compaction and leveling mounting plate 42 is connected to the back side of the scraper plate 43. A scraper pushing cylinder 48 is fixedly installed on the inner side of the compaction and leveling frame 41, and scraper 2 45 is located on the lower side of the compaction and leveling mounting plate 42. The lower surface of the compaction and leveling mounting plate 42 is fixedly connected to a scraper slide rail 49, and the position of scraper 2 45 corresponding to the scraper slide rail 49 is fixedly connected to a scraper slider 410 and is slidably connected to the scraper slide rail 49. A scraper cylinder connecting plate 46 is fixedly connected to the middle part of scraper 2 45, and the scraper cylinder connecting plate 46 passes through the middle hole of the compaction and leveling mounting plate 42 and is fixedly connected to the output end of the scraper pushing cylinder 48. The scraper pushing cylinder 48 can drive scraper 2 45 to move back and forth. The upper surface of scraper 2 45 is fixedly connected to scraper 1 44 through a scraper connecting block 47, and the upper surface of scraper 1 44 is in contact with the lower surface of the scraper plate 43.

[0036] See also Figure 8 The buffer mechanism 21 includes a front-and-rear moving connecting plate 211, a bolt 1 212, a bolt 213 and a tension spring 1 214. The front-and-rear moving connecting plate 211 is fixedly connected to the output end of the fine weft integral pushing cylinder 20. The end of the front-and-rear moving connecting plate 211 away from the fine weft integral pushing cylinder 20 is fixedly connected with a bolt 1 212. The position of the fine weft integral moving placement plate 19 corresponding to the strip hole on the front-and-rear moving connecting plate 211 is fixedly connected with a bolt 213. The bolt 213 is inserted into the strip hole and is movably connected to the bolt 1 212 through a tension spring 1 214.

[0037] See also Figure 5-7The correction mechanism 6 includes left and right movement limiting rails 61, left and right movement limiting sliders 62, movement limiting plates 63, reset cylinder 1 64, reset cylinder 2 65, reset light shielding plate 66, reset switch 67 and fine weft spacer 68. The left and right movement limiting sliders 62 are fixedly connected to the upper surface of the fine weft rake mounting plate 24 and are located on the lower side of the mounting support 34. The two movement limiting plates 63 are symmetrically arranged and fixedly connected through the left and right movement limiting rails 61. The left and right movement limiting rails 61 are slidably connected to the left and right movement limiting sliders 62. The two movement limiting plates 63 are fixedly connected with fine weft spacers 68, and the fine weft spacers 68 extend to the rear side of the movement limiting plates 63. The two movement limiting plates The opposite sides of the plate 63 are in contact with the two ends of the movable slide rail 33 respectively. A reset cylinder 1 64 is fixedly installed on the left side of the upper surface of the fine weft reed mounting plate 24, and a reset cylinder 2 65 is fixedly installed on the motor bracket 25. The output ends of the reset cylinder 1 64 and the reset cylinder 2 65 point to the two movable limiting plates 63 respectively. The mounting support 34 can be reset by pushing the movable limiting plates 63. The fine weft reed mounting plate 24 is also fixedly connected to a reset shading plate 66. A reset switch 67 is fixedly installed on the fine weft integral movable placement plate 19. The reset switch 67 is on the movement trajectory of the reset shading plate 66 and is used to detect the movement position of the fine weft reed mounting plate 24 to control the operation of the correction mechanism 6.

[0038] See also Figure 9 The distance detection mechanism 5 includes a distance detection slide rail 51, a distance detection slider 52, a distance detection cylinder 53, a distance detection connecting plate 54, a distance detection extension plate 55, a distance detection contact piece 1 56, a distance detection contact piece 2 57 and a tension spring 2 58. The distance detection slide rail 51 and the distance detection cylinder 53 are both fixedly connected to the lower surface of the fine weft integral movable placement plate 19, and the two are parallel. The distance detection slider 52 is slidably connected to the distance detection slide rail 51, and the lower surface of the distance detection slider 52 is fixedly connected to the distance detection extension plate 55. The output end of the distance detection cylinder 53 is fixedly connected to the distance detection connecting plate 54. The distance detection connecting plate 54 is connected to the distance detection extension plate 55 through the tension spring 2 58 to drive it to slide back and forth. The rear side of the lower surface of the distance detection connecting plate 54 is fixedly connected to the distance detection contact piece 1 56, and the lower surface of the distance detection contact piece 1 56 is fixedly connected to the distance detection contact piece 2 57 through a pad.

[0039] The rear ends of the left and right limiting slide rails 22 extend beyond the range of the fine weft integral movable placement plate 19 and are fixedly mounted with limiting rollers 38 .

[0040] When the compacting and leveling machine for carpet processing is working, the distance detection cylinder 53 pushes the distance detection extension plate 55 out of the fine weft integral movable placement plate 19, and then the equipment lifting bracket 3 descends, driving the fine weft integral movable placement plate 19 to descend, and the distance detection contact piece 2 57 contacts the edge of the carpet and the warp. Here, "carpet" refers to the part where the warp and weft have been compacted. Please see Figure 1 In the figure, ① is the "carpet", ② is the "warp", i.e. the processing surface. After being squeezed, the distance detection contact piece 1 56 contacts the distance detection contact piece 2 57 to generate an electrical signal, thereby obtaining the position of the processing surface.

[0041] When beating fine wefts, the fine weft motor 26 drives the fine weft reel handle 29 to move through the rocker module 27 to perform the fine weft beating operation, and at the same time drives the fine weft reel mounting plate 24 to move back and forth, so that the fine weft spacer 68 is inserted into the warp thread, and the fine weft beating operation is performed within a fixed range to reduce the friction of the fine weft reel teeth 35. When the fine weft reel teeth 35 are separated from the warp thread, the reset switch 67 is triggered, the correction mechanism 6 works, and the reset cylinder 1 64 and the reset cylinder 2 65 push the movable line plate 63 to align the mounting support 34 with the reel movable head 31, and then the next fine weft beating operation is performed;

[0042] Then the scraper mechanism 4 compacts and flattens the fine wefts, and the compacting and flattening cylinder 13 rhythmically extends out to push the compacting and flattening mounting plate 42, so that the scraper mechanism 4 continuously rises and falls to compact the fine wefts.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compacting and scraping machine for carpet processing, comprising a frame, an equipment frame and an equipment lifting bracket, wherein guide rails are provided on the upper and lower sides of the frame, a cross bar is fixedly connected to the back of the equipment frame, the bottom of the cross bar and the bottom of the equipment frame are slidably connected to the two guide rails through guide blocks, a left and right moving motor is installed on the cross bar, a gear on the left and right moving motor is engaged with a rack on the frame to drive the equipment frame to move left and right on the frame, the equipment lifting bracket is slidably connected to the inner side of the equipment frame, and an equipment lifting module is installed at the bottom of the equipment frame to drive the equipment lifting bracket to move up and down, characterized in that: The top of the equipment lifting bracket is equipped with a compacting and leveling layer bracket, and the compacting and leveling layer bracket is slidably connected to the compacting and leveling base plate, and the upper surface of the compacting and leveling base plate is fixedly connected to the cylinder mounting bracket, and the rear side of the cylinder mounting bracket is fixedly connected to the cylinder mounting plate, and the upper surface of the cylinder mounting plate is fixedly installed with a compacting and leveling cylinder, and the output end of the compacting and leveling cylinder passes through the cylinder mounting plate to its lower side and is fixedly connected to a buffer pad. The compacting and leveling layer bracket is also equipped with a pushing module, and the output end of the pushing module is fixedly connected to the cylinder mounting bracket through a tension spring three, so as to push the compacting and leveling base plate to move forward and backward. The compacting and leveling base plate is also movably connected with a hoe scraper mechanism, and the hoe scraper mechanism is pushed by the compacting and leveling cylinder to realize its up and down swing; The compaction and scraping layer bracket is also fixedly connected to the fine weft layer bracket, and the upper surface of the fine weft layer bracket is slidably connected to the fine weft integral movable placement plate, and the upper surface of the fine weft layer bracket is also equipped with a fine weft integral pushing cylinder, and the fine weft integral pushing cylinder is connected to the fine weft integral movable placement plate through a buffer mechanism to drive it to slide back and forth. The upper surface of the fine weft integral movable placement plate is fixedly connected to two symmetrically arranged left and right limiting slide rails, and the two left and right limiting slide rails are slidably connected to the fine weft rake mounting plate through the left and right limiting sliders. The fine weft integral movable placement plate is fixedly installed with a fine weft motor on one side of the fine weft rake mounting plate through a motor bracket, and a rocker arm module is installed on the fine weft integral movable placement plate, and the rocker arm module is on the fine weft rake mounting plate The output end of the fine weft motor is fixedly connected to the input end of the rocker arm module in the middle notch of the mounting plate to drive its rocker arm end. The front side of the upper surface of the fine weft weft reed mounting plate is fixedly connected to a driving bracket. One end of the fine weft weft reed handle is movably connected to the driving bracket. The fine weft weft reed handle is movably connected to the rocker arm end of the rocker arm module through a bearing so as to follow the swing. The other end of the fine weft weft reed handle is fixedly connected to the reed movable head through a reed movable head spring. The lower surface of the reed movable head is fixedly connected to a movable slider, and a movable slide rail is slidably connected to the movable slider. The lower surface of the movable slide rail is fixedly connected to a mounting support. The back side of the mounting support is fixedly connected to fine weft weft teeth. A correction mechanism is provided on the fine weft weft reed mounting plate for correcting the position of the mounting support. The lower surface of the fine weft integral movable placement plate is also provided with a distance detection mechanism for contact detection to determine the processing position.

2. The compacting and leveling machine for carpet processing according to claim 1, characterized in that: The scraper mechanism includes a compaction and leveling frame, a compaction and leveling mounting plate, a scraper plate, a scraper one, a scraper two, a scraper cylinder connecting plate, a scraper connecting block, a scraper pushing cylinder, a scraper slide rail, a scraper slider and a return spring. The front side of the compaction and leveling frame is movably connected to the compaction and leveling base plate through a connecting hinge. The compaction and leveling frame is connected to the cylinder mounting bracket through a return spring to maintain a lifted posture. The lower surface of the compaction and leveling frame is fixedly connected to the compaction and leveling mounting plate, and the buffer pad contacts the upper surface of the compaction and leveling mounting plate. The rear side of the lower surface of the compaction and leveling mounting plate is fixedly connected to the scraper plate. A scraper pushing cylinder is fixedly installed on the inner side of the compaction and scraping frame, scraper two is on the lower side of the compaction and scraping mounting plate, and the lower surface of the compaction and scraping mounting plate is fixedly connected to the scraper slide rail. The position of scraper two corresponding to the scraper slide rail is fixedly connected to the scraper slider and is slidably connected to the scraper slide rail. The middle part of scraper two is fixedly connected to the scraper cylinder connecting plate, and the scraper cylinder connecting plate passes through the middle hole of the compaction and scraping mounting plate and is fixedly connected to the output end of the scraper pushing cylinder. The scraper pushing cylinder can drive scraper two to move back and forth, and the upper surface of scraper two is fixedly connected to scraper one through the scraper connecting block, and the upper surface of scraper one fits with the lower surface of the scraper plate.

3. The compacting and leveling machine for carpet processing according to claim 1, characterized in that: The buffer mechanism includes a forward and backward movable connecting plate, a first bolt, a second bolt and a first tension spring. The forward and backward movable connecting plate is fixedly connected to the output end of the fine weft integral pushing cylinder. The end of the forward and backward movable connecting plate away from the fine weft integral pushing cylinder is fixedly connected with a first bolt. The position of the fine weft integral moving placement plate corresponding to the strip hole on the forward and backward movable connecting plate is fixedly connected with a second bolt. The second bolt is inserted into the strip hole and movably connected to the first bolt through the first tension spring.

4. The compacting and leveling machine for carpet processing according to claim 1, characterized in that: The correction mechanism includes left and right movement limiting slide rails, left and right movement limiting sliders, movement limiting plates, reset cylinder 1, reset cylinder 2, reset shading plate, reset switch and fine weft spacer. The left and right movement limiting sliders are fixedly connected to the upper surface of the fine weft rake mounting plate and are located on the lower side of the mounting support. The two movement limiting plates are symmetrically arranged and fixedly connected through the left and right movement limiting slide rails. The left and right movement limiting slide rails are slidably connected to the left and right movement limiting sliders. The two movement limiting plates are fixedly connected with fine weft spacers, and the fine weft spacers extend to the rear side of the movement limiting plates. The two movement limiting plates are fixedly connected to the fine weft spacers. The opposite sides of the plate are in contact with the two ends of the movable slide rails respectively. A reset cylinder 1 is fixedly installed on the left side of the upper surface of the fine weft reed mounting plate, and a reset cylinder 2 is fixedly installed on the motor bracket. The output ends of the reset cylinder 1 and the reset cylinder 2 point to the two movable limiting plates respectively. The mounting support can be reset by pushing the movable limiting plates. The fine weft reed mounting plate is also fixedly connected with a reset shading plate. A reset switch is fixedly installed on the fine weft integral movable placement plate. The reset switch is on the motion trajectory of the reset shading plate and is used to detect the motion position of the fine weft reed mounting plate to control the operation of the correction mechanism.

5. The compacting and leveling machine for carpet processing according to claim 1, characterized in that: The distance detection mechanism includes a distance detection slide rail, a distance detection slider, a distance detection cylinder, a distance detection connecting plate, a distance detection extension plate, a distance detection contact piece 1, a distance detection contact piece 2 and a tension spring 2. The distance detection slide rail and the distance detection cylinder are both fixedly connected to the lower surface of the fine weft integral movable placement plate, and the two are parallel. The distance detection slider is slidably connected to the distance detection slide rail, the lower surface of the distance detection slider is fixedly connected with the distance detection extension plate, the output end of the distance detection cylinder is fixedly connected with the distance detection connecting plate, the distance detection connecting plate is connected to the distance detection extension plate through the tension spring 2 to drive it to slide back and forth, the rear side of the lower surface of the distance detection connecting plate is fixedly connected to the distance detection contact piece 1, and the lower surface of the distance detection contact piece 1 is fixedly connected with the distance detection contact piece 2 through a pad.

6. The compacting and leveling machine for carpet processing according to claim 1, characterized in that: The rear ends of the left and right limiting slide rails extend beyond the range of the fine weft integral movable placement plate and are fixedly mounted with limiting rollers.

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