Collar transporting and seam allowance opening device

By designing the collar opening and stop device, automatic sewing collar cutting and automatic cutting and stopping are realized, solving the problems of cumbersome operation and labor intensity in the prior art, and improving production efficiency and automation.

CN223189367UActive Publication Date: 2025-08-05GUANGDONG ESQUEL TEXTILES CO LTD
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Patent Information

Application Number
CN202421942747.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-05
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the prior art, the cutting sheet is stitched or manually used in the collar process and cut the ends, which has problems such as cumbersome operation, time-consuming and labor-intensive, affecting production efficiency, and low manual cutting and stop efficiency and high labor intensity.

Method used

A collar opening and stop device is designed, including a machine, positioning mechanism, multi-directional movement mechanism, collar mold and sewing mechanism, to realize automatic sewing neck cutting and automatic cutting of the end, combined with a PLC programmable logic controller for automatic control, and equipped with a material collection mechanism to realize automatic material collection.

Benefits of technology

The high degree of automation of neck-cutting sheet suture and stop cutting is realized, which reduces labor intensity, improves processing efficiency, and adapts to the processing needs of different sizes of cut sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a collar conveying seam allowance forming device which comprises a machine table, a positioning mechanism, a multidirectional movement mechanism, a collar conveying mold and a sewing mechanism. The positioning mechanism is used for assisting a first cutting piece and a second cutting piece on the working table in positioning in a positioning area on the working table to achieve overlapping, the collar conveying mold is connected to the multi-directional movement mechanism, and the multi-directional movement mechanism is installed on the machine table and used for driving the collar conveying mold to move so as to achieve moving of the first cutting piece and the second cutting piece which are overlapped. The multi-directional movement mechanism can further drive the collar conveying mold to move at the sewing mechanism according to a preset sewing path, and the sewing mechanism is used for sewing the first cutting piece and the second cutting piece in a closed mode and conducting seam allowance cutting on the sewn cutting pieces to obtain collar cutting pieces. According to the automatic collar sewing machine, automatic collar sewing cutting piece and seam allowance cutting can be achieved, the labor intensity of operators is reduced, and the machining efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to a collar opening and stopping device. Background Art

[0002] In the textile industry, collar assembly currently relies on template machines or manual labor to sew the two collar pieces together. The stopper is then manually cut before proceeding to the next step. Existing template machines are cumbersome and time-consuming, hindering production efficiency and hindering mass production. Manual collar assembly requires workers to constantly adjust their hand gestures to match the sewing trajectory of the collar pieces, requiring significant experience. Manual stopper cutting is inefficient and labor-intensive. Utility Model Content

[0003] Based on this, it is necessary to provide a collar transport and opening device. The collar transport and opening device of the utility model can realize automatic sewing of collar pieces, automatic cutting of collar piece openings, and automatic material collection.

[0004] An embodiment of the present application provides a collar opening and stopping device.

[0005] A collar transport and stop opening device includes a machine, a positioning mechanism, a multi-directional motion mechanism, a collar transport mold and a sewing mechanism. The positioning mechanism is installed on the machine and located above the work table on the machine. The positioning mechanism is used to assist the first and second pieces on the work table to be positioned in the positioning area of the work table to achieve overlapping. The collar transport mold is connected to the multi-directional motion mechanism. The multi-directional motion mechanism is installed on the machine to drive the collar transport mold to move so as to move the overlapping first and second pieces. The multi-directional motion mechanism can also drive the collar transport mold to move according to a preset sewing path at the sewing mechanism. The sewing mechanism is used to sew the first and second pieces together, and to cut the stop on the joined pieces to obtain the collar piece.

[0006] In some embodiments, the multi-directional motion mechanism can move relative to the work surface along the X-axis direction, the Y-axis direction, the Z-axis direction, and the space formed by the three axis directions.

[0007] In some embodiments, the multi-directional motion mechanism is a robot arm.

[0008] In some embodiments, the collar transporting and stop opening device further includes a material receiving mechanism, which is installed on the machine and is used to receive the collar pieces after the collar is transported and sewn.

[0009] In some embodiments, the material receiving mechanism includes a material receiving box and a material receiving assembly. The material receiving box is installed on the machine and the box opening on the top of the material receiving box is not higher than the working surface of the machine. The material receiving assembly is movably connected to the machine. The material receiving assembly can move to move the collar pieces on the working surface that have been transported and sewn into the material receiving box.

[0010] In some embodiments, the material receiving assembly includes a material receiving arm and a material receiving drive component, the material receiving drive component is installed on the machine and connected to the material receiving arm, and the material receiving drive component is used to drive the material receiving arm to move along a set path.

[0011] In some embodiments, the positioning mechanism can laser at least one positioning light toward the positioning area on the work surface to assist in positioning the first and second pieces.

[0012] In some embodiments, the positioning mechanism can laser a plurality of positioning beams at different positions toward the positioning area on the work surface to assist in positioning the first and second cut pieces.

[0013] In some embodiments, the positioning area on the work surface is provided with a plurality of suction holes, and the suction holes can achieve negative pressure through an external negative pressure device to fix the first piece and the second piece in the positioning area.

[0014] In some embodiments, the collar transport mold includes a mold body and a plurality of side plates, the mold body is connected to the movable end installed on the multi-directional motion mechanism, the plurality of side plates are detachably connected to the mold body, the plurality of side plates are provided with sewing channels and stop channels, and the positions of the plurality of side plates on the mold body are adjustable to achieve adaptation to the first cutting piece and the second cutting piece of different sizes.

[0015] The collar stopper transporting device can automatically sew collar pieces, automatically cut out collar stoppers, and automatically collect materials, thereby reducing the labor intensity of operators, eliminating the manual stopper cutting process, and significantly improving collar piece processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present application. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0017] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.

[0018] Figure 1 This is a schematic diagram of a collar opening and closing device according to an embodiment of the present invention;

[0019] Figure 2 It is a top view of a collar opening and stopping device according to an embodiment of the present invention.

[0020] Description of Reference Numerals

[0021] 10. Collar transport and opening / seaming device; 100. Machine platform; 101. Work surface; 102. Positioning area; 200. Positioning mechanism; 300. Multi-directional motion mechanism; 400. Collar transport mold; 401. Side plate; 500. Sewing mechanism; 600. Material receiving mechanism; 601. Material receiving box; 602. Material receiving assembly. DETAILED DESCRIPTION

[0022] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0025] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0026] In the description of this utility model, "several" means more than one, "plurality" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of the terms "first" and "second" is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0028] The present application provides a collar handling and stoppering device to address the existing problems of the collar handling process, which involves using a template machine or manual methods to sew two collar pieces together and then manually cutting the stopper. This involves the template machine being cumbersome to operate, time-consuming and labor-intensive, affecting production efficiency and hindering mass production. Furthermore, manual collar handling requires workers to constantly change their hand gestures to follow the sewing trajectory of the collar pieces, requiring a high level of experience, and manual stoppering is inefficient and labor-intensive. The collar handling and stoppering device will be described below with reference to the accompanying drawings.

[0029] The collar opening and closing device 10 provided in the embodiment of the present application is exemplary, see Figure 1 As shown, Figure 1 A schematic structural diagram of a collar carrying and stopper opening device 10 provided in an embodiment of the present application. The collar carrying and stopper opening device 10 of the present application can be used in a collar carrying process. It should be noted that the collar carrying process refers to the process of cutting a stopper after the first and second pieces are sewn together. In garment making, a "stopper" is also called a "stop point" or "stop seam", which refers to the end point of the sewing line when sewing two pieces together, such as the opening of a garment, the edge of a pocket, or a position that requires a clean finish.

[0030] In order to more clearly illustrate the structure of the collar opening and closing device 10, the collar opening and closing device 10 will be introduced in conjunction with the accompanying drawings. Figure 1 As shown,

[0031] A collar transport and stoppering device 10 includes a machine 100, a positioning mechanism 200, a multi-directional motion mechanism 300, a collar transport mold 400, and a sewing mechanism 500. The positioning mechanism 200 is mounted on the machine 100 and located above a work surface 101 on the machine 100. The positioning mechanism 200 is used to assist in positioning a first and second piece on the work surface 101 in a positioning area 102 on the work surface 101 so as to overlap. The collar transport mold 400 is connected to the multi-directional motion mechanism 300. The multi-directional motion mechanism 300 is mounted on the machine 100 and is used to drive the collar transport mold 400 to move the first and second pieces so as to overlap. The multi-directional motion mechanism 300 is also capable of driving the collar transport mold 400 to move along a preset sewing path at the sewing mechanism 500. The sewing mechanism 500 is used to join the first and second pieces and to cut a stopper on the joined pieces to obtain a collar piece.

[0032] In some embodiments, the multi-directional motion mechanism 300 can move relative to the work surface 101 along the X-axis direction, the Y-axis direction, and the Z-axis direction, and can move arbitrarily in the space formed by the three axes of the X-axis direction, the Y-axis direction, and the Z-axis direction.

[0033] In some embodiments, the multi-directional motion mechanism 300 is a robot arm that can be programmed to perform various predetermined tasks, has multiple degrees of freedom, and can complete complex motion sequences.

[0034] In some embodiments, the collar transport and opening device 10 further includes a material receiving mechanism 600. The material receiving mechanism 600 is installed on the machine 100. The material receiving mechanism 600 is used to receive the collar pieces after the collar is transported and sewn together.

[0035] In some embodiments, the material receiving mechanism 600 includes a material receiving box 601 and a material receiving assembly 602. The material receiving box 601 is mounted on the machine 100, with the top opening of the material receiving box 601 positioned no higher than the work surface 101 of the machine 100. The material receiving assembly 602 is movably connected to the machine 100. The material receiving assembly 602 is operable to move collar pieces from the work surface 101, which have been processed by collar transport and seaming, into the material receiving box 601.

[0036] In some embodiments, the receiving assembly 602 includes a receiving arm and a receiving drive. The receiving drive is mounted on the machine 100 and connected to the receiving arm. The receiving drive is used to drive the receiving arm to move along a predetermined path. In this application, the receiving assembly 602 enables the receiving of finished collar pieces from the work surface 101, eliminating manual material collection and further improving work efficiency.

[0037] In some embodiments, the receiving drive component may be a drive motor.

[0038] In some embodiments, the positioning mechanism 200 can emit at least one positioning light beam toward the positioning area 102 on the work surface 101 to assist in positioning the first and second pieces.

[0039] In some embodiments, the positioning mechanism 200 can laser a plurality of positioning beams at different positions toward the positioning area 102 on the work surface 101 to assist in positioning the first and second pieces.

[0040] In some embodiments, the positioning area 102 on the work surface 101 is provided with a plurality of suction holes, which can achieve negative pressure through an external negative pressure device to fix the first and second pieces in the positioning area 102 .

[0041] In some embodiments, the collar mold 400 includes a mold body and a plurality of side panels 401. The mold body is connected to a movable end mounted on the multi-directional motion mechanism 300. The plurality of side panels 401 are detachably connected to the mold body. The plurality of side panels 401 are provided with sewing channels and stopper channels. The position of the plurality of side panels 401 on the mold body is adjustable to accommodate first and second pieces of varying sizes.

[0042] In some embodiments, the collar opening and stoppering device 10 further includes a suction mechanism, which is communicated with the suction holes on the work surface 101 .

[0043] In some embodiments, the collar-carrying and seam-opening device 10 further includes a control mechanism. The control mechanism is electrically connected to the positioning mechanism 200, the multi-directional motion mechanism 300, the sewing mechanism 500, the suction mechanism, and the material receiving drive. The control mechanism may be a programmable logic controller (PLC). The control mechanism can be configured with a control program as needed to control the respective operations of the positioning mechanism 200, the multi-directional motion mechanism 300, the sewing mechanism 500, the suction mechanism, and the material receiving drive.

[0044] When the collar opening and stoppering device 10 is used for processing, the following steps are included:

[0045] The control mechanism controls the suction mechanism to suck air, and the operator manually places the first piece and the second piece in the positioning area 102, fixes the first piece and the second piece by suction, and the control mechanism controls the positioning mechanism 200 to turn on the laser to emit a positioning light. The operator fine-tunes the position of the first piece and the second piece according to the position of the positioning light, and realizes that the first piece and the second piece are overlapped and aligned according to the preset requirements.

[0046] The control mechanism controls the multi-directional motion mechanism 300 to drive the collar transport mold 400 to move to the positioning area 102 and press on the overlapping first and second cutting pieces. The control mechanism controls the suction mechanism to stop suction.

[0047] The control mechanism controls the multi-directional motion mechanism 300 to move the collar transport mold 400 to the sewing station of the sewing mechanism 500. The control mechanism controls the sewing mechanism 500 to operate, and the multi-directional motion mechanism 300 moves along a predetermined sewing path, so that the sewing mechanism 500 can sew the overlapping first and second panels together to form a joined panel. Simultaneously, the cutter on the press shoe of the sewing mechanism 500 simultaneously cuts the stopper to form the collar panel. The multi-directional motion mechanism 300 then drives the collar transport mold 400 upward, away from the collar panel.

[0048] The control mechanism drives the material receiving drive assembly, which moves the receiving arm to the sewing station, where it presses against the collar piece and then moves along a predetermined trajectory to the receiving bin 601, completing the material receiving process. Repeating this process allows for mass production. While the sewing mechanism 500 is sewing, the operator can place the next set of first and second pieces in the positioning area 102.

[0049] To sum up, the above-mentioned collar stop opening device 10 can realize automatic sewing of collar pieces, greatly improve the degree of automation, automatically cut out the collar stop, and realize automatic material collection, reduce the labor intensity of operators, eliminate the process of manual cutting of the stop, and significantly improve the processing efficiency of collar pieces.

[0050] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0051] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0052] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A collar opening and closing device, characterized in that: It includes a machine, a positioning mechanism, a multi-directional motion mechanism, a collar transport mold and a sewing mechanism. The positioning mechanism is installed on the machine and is located above the work table on the machine. The positioning mechanism is used to assist the first and second pieces on the work table to be positioned in the positioning area of the work table to achieve overlapping. The collar transport mold is connected to the multi-directional motion mechanism. The multi-directional motion mechanism is installed on the machine to drive the collar transport mold to move so as to move the overlapping first and second pieces. The multi-directional motion mechanism can also drive the collar transport mold to move according to a preset sewing path at the sewing mechanism. The sewing mechanism is used to sew the first and second pieces together, and to cut the stoppers on the sewn pieces to obtain the collar piece.

2. The collar opening and closing device according to claim 1, characterized in that: The multi-directional motion mechanism can move relative to the work surface along the X-axis direction, the Y-axis direction, the Z-axis direction and the space formed by the three axis directions.

3. The collar opening and closing device according to claim 1, characterized in that: The multi-directional motion mechanism is a manipulator.

4. The collar opening and closing device according to claim 1, characterized in that: The collar transporting and stoppering device further comprises a material receiving mechanism, which is mounted on the machine platform and is used for receiving the collar pieces after the collar is transported and sewn together.

5. The collar opening and closing device according to claim 4, characterized in that: The material receiving mechanism includes a material receiving box and a material receiving assembly. The material receiving box is installed on the machine and the box opening on the top of the material receiving box is not higher than the working surface of the machine. The material receiving assembly is movably connected to the machine. The material receiving assembly can move to move the collar pieces on the working surface that have been transported and sewn into the material receiving box.

6. The collar opening and closing device according to claim 5, characterized in that: The material receiving assembly includes a material receiving arm and a material receiving driving component. The material receiving driving component is installed on the machine and connected to the material receiving arm. The material receiving driving component is used to drive the material receiving arm to move according to a set path.

7. The collar opening and closing device according to any one of claims 1 to 6, characterized in that: The positioning mechanism can laser at least one positioning light to the positioning area on the work surface to assist in positioning the first cutting piece and the second cutting piece.

8. The collar opening and closing device according to claim 7, characterized in that: The positioning mechanism can laser a plurality of positioning lights at different positions toward the positioning area on the work surface to assist in positioning the first cutting piece and the second cutting piece.

9. The collar opening and closing device according to any one of claims 1 to 6 and 8, characterized in that: The positioning area on the work surface is provided with a plurality of air suction holes, and the air suction holes can realize negative pressure through an external negative pressure device to fix the first cutting piece and the second cutting piece in the positioning area.

10. The collar opening and closing device according to any one of claims 1 to 6 and 8, characterized in that: The collar transport mold includes a mold body and multiple side plates. The mold body is connected to the movable end installed on the multi-directional motion mechanism. The multiple side plates are detachably connected to the mold body. The multiple side plates are provided with sewing channels and stop channels. The positions of the multiple side plates on the mold body are adjustable to adapt to the first and second cutting pieces of different sizes.