Indoor decorative wallboard

By using EB electron beam curing technology to form a high curing EB surface coating on the decorative wall panel, the problems of pollution and insufficient curing during UV curing are solved, and a high stability, environmentally friendly and energy-saving decorative wall panel is achieved.

CN223189956UActive Publication Date: 2025-08-05INNOMASTER HOME(ZHONGSHAN) CO LTD
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Patent Information

Application Number
CN202422140316.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-05
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The use of photoinitiators during the UV curing process of existing decorative wall panels leads to chemical contamination and the curing degree is not high, only 40-70%.

Method used

EB electron beam curing technology is used to form an EB surface coating with a curing degree of more than 99%, replacing the traditional UV curing layer, avoiding the use of photoinitiators, and directly inducing the resin reaction.

Benefits of technology

It achieves high curing coating bonding, improves stability and safety, avoids pollution, saves energy and reduces carbon, and improves surface hardness, yellowing resistance, graffiti resistance and scratch resistance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223189956U_ABST
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Abstract

The utility model discloses an indoor decorative wallboard, which comprises a base plate, the UV priming coat is arranged on the top surface of the substrate; the decorative layer is arranged on the top surface of the UV priming coat; and the EB surface coating is arranged on the top surface of the decorative layer. The structure is simple, after the UV bottom coating and the decorative layer are sequentially arranged on the top face of the base plate, the EB surface coating formed through EB electron beam curing treatment is adopted to replace a traditional UV curing layer, the curing degree of the EB surface coating reaches 99% or above, the EB surface coating can be firmly attached to the base plate, stability is high, a photoinitiator does not need to be used when the EB technology is adopted, and cost is low. The EB surface coating can be formed by directly initiating resin reaction, the formula is safer, the degree of freedom of the formula is higher, pollution is avoided, energy is saved, carbon is reduced, and practicability and convenience are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of decorative wall panels, in particular to an indoor decorative wall panel. Background Art

[0002] Currently, existing decorative wall panels are generally painted on the wall panel surface to form a base coat, then the wall panel surface is decorated to form a decorative layer, and finally treated by thermal curing or UV curing technology to form a cured layer. Although the wall panels obtained by this existing process meet national standards for surface effects and related performance, the UV curing process requires the use of photoinitiators, which may cause chemical pollution during the production and processing process. In addition, the curing degree of the UV cured layer is not high, only 40-70%, and there is room for further improvement. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the utility model provides an interior decorative wall panel.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] An interior decorative wall panel, comprising:

[0006] substrate;

[0007] A UV primer layer is provided on the top surface of the substrate;

[0008] A decorative layer is provided on the top surface of the UV primer layer;

[0009] The EB top coating is arranged on the top surface of the decorative layer.

[0010] In the interior decorative wall panel as described above, the substrate is made of SPC board or calcium silicate board.

[0011] In the interior decorative wall panel as described above, the substrate comprises one of particle board, plywood, density board and OSB board.

[0012] In the interior decorative wallboard as described above, the decorative layer includes a printing layer coated on the UV primer layer, and an EIR texture layer provided on the top surface of the printing layer.

[0013] In the interior decorative wall panel as described above, the texture of the EIR texture layer is a concave-convex texture with varying convexities.

[0014] In the interior decorative wall panel as described above, the paint used in the EB top coating is either a color paint or a varnish.

[0015] In the interior decorative wallboard as described above, a UV primer layer and an EB top layer are sequentially provided on the bottom surface of the substrate.

[0016] In the interior decorative wallboard as described above, the curing degree of the EB top coating is greater than 99%.

[0017] The beneficial effects of the present invention are as follows: the present application has a simple structure, and after a UV primer layer and a decorative layer are sequentially arranged on the top surface of the substrate, an EB top coating formed by EB electron beam curing treatment is used to replace the traditional UV curing layer. The curing degree of the EB top coating reaches more than 99%, and it can be firmly adhered to the substrate with high stability. When using EB technology, no photoinitiator is required, and the resin reaction can be directly initiated to form the EB top coating. The formula is safer, the formula freedom is higher, the generation of pollution is avoided, and energy saving and carbon reduction are also achieved, which is practical and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0019] Figure 1 It is a structural schematic diagram of an interior decorative wall panel described in Example 1 of the present utility model.

[0020] Figure 2 It is a structural schematic diagram of an interior decorative wall panel described in Example 2 of the present utility model. DETAILED DESCRIPTION

[0021] The technical solution of the present utility model is described in detail below with reference to the accompanying drawings and embodiments.

[0022] See Figure 1 As shown, Example 1 of the present application provides an interior decorative wall panel, including:

[0023] substrate1;

[0024] UV primer layer 2, provided on the top surface of the substrate 1;

[0025] A decorative layer 3 is provided on the top surface of the UV primer layer 2;

[0026] The EB top coating layer 4 is provided on the top surface of the decorative layer 3 .

[0027] After a UV primer layer 2 and a decorative layer 3 are sequentially provided on the top surface of a substrate 1, an EB top coating layer 4 formed by EB electron beam curing treatment is used to replace the traditional UV curing layer. The curing degree of the EB top coating layer 4 reaches more than 99%, and it can be firmly adhered to the substrate 1 with high stability. When using EB technology, no photoinitiator is required, and the resin reaction can be directly initiated to form the EB top coating layer 4. The formula is safer, the formula has a higher degree of freedom, pollution is avoided, energy is saved and carbon is reduced, and it is practical and convenient.

[0028] In this embodiment 1, the EB top coating 4 is formed by performing EB electron beam curing treatment on the top surface of the substrate 1 using an electron curtain accelerator.

[0029] Specifically, the formation principle of the EB topcoat layer 4 is:

[0030] The electron curtain accelerator is started to generate an electron beam and lead it to penetrate the paint surface of the interior decoration wall panel, and then the paint surface forms multiple free radicals, and then the free radicals react chemically with each other to form a dense EB surface coating 4 on the surface of the interior decoration wall panel.

[0031] More specifically, after using the EB surface coating 4 formed by EB electron beam curing treatment to replace the traditional UV curing layer, in addition to the above-mentioned beneficial effects, the interior decorative wall panels of the present application are better than traditional decorative wall panels in surface hardness / yellowing resistance / graffiti resistance / acid and alkali resistance / scratch resistance, and are more in line with people's usage needs.

[0032] Furthermore, the substrate 1 is made of SPC board or calcium silicate board. Using SPC board or calcium silicate board can make the fire protection grade of interior decorative wallboard reach Class B or above, among which the fire protection grade of calcium silicate board can reach Class A or above.

[0033] Furthermore, in this embodiment 1, the substrate 1 can also be made of one of particleboard, plywood, density board, and OSB board according to specific performance requirements.

[0034] Furthermore, the decorative layer 3 includes a printing layer 31 coated on the UV primer layer 2 and an EIR texture layer 32 provided on the top surface of the printing layer 31 .

[0035] Specifically, the texture of the EIR texture layer 32 is a concave-convex texture with varying convexities (not shown in the figure).

[0036] In this embodiment 1, the printing layer 31 is formed by using a digital inkjet printer to perform 6D digital inkjet printing on the top surface of the substrate 1.

[0037] Specifically, in this embodiment 1, the EIR texture layer 32 uses EIR technology to accurately copy the detailed texture and pattern information of the actual object to the surface of the wall panel to form a concave and convex texture, thereby making the visual effect of the wall panel more natural, realistic and gorgeous.

[0038] In this embodiment 1, the inkjet processing technology and the EIR processing technology are commonly used processing techniques in this field. The layer structure formed by the processing is a common structure in this field. It is an existing technology that is easily known to those skilled in the art and will not be described in detail here.

[0039] Furthermore, the paint used for the EB topcoat 4 is either a color paint or a varnish.

[0040] In this embodiment 1, if the EB top coating 4 needs to be transparent, varnish can be selected as the paint of the EB top coating 4. If the EB top coating 4 needs to be colorful, corresponding colored paint can be selected as the paint of the EB top coating 4.

[0041] Furthermore, the curing degree of the EB topcoat layer 4 is greater than 99%.

[0042] This application also provides Example 2. In Example 2, this example is basically the same as Example 1. For the sake of simplicity, only the main structure differences from Example 1 are described. The parts not described in this example are the same as those in Example 1, with the following differences:

[0043] The bottom surface of the substrate 1 is further provided with a UV primer layer 2 and an EB top layer 4 in sequence.

[0044] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure made using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. An interior decorative wall panel, characterized in that: Includes: base(1); A UV primer layer (2) is provided on the top surface of the substrate (1); A decorative layer (3) is provided on the top surface of the UV primer layer (2); The EB top coating (4) is provided on the top surface of the decorative layer (3).

2. An interior decorative wall panel according to claim 1, characterized in that: The substrate (1) is made of SPC board or calcium silicate board.

3. The interior decorative wall panel according to claim 1, characterized in that: The substrate (1) comprises one of particleboard, plywood, density board and European pine board.

4. The interior decorative wall panel according to claim 1, characterized in that: The decorative layer (3) comprises a printing layer (31) coated on the UV base coating (2), and an EIR texture layer (32) provided on the top surface of the printing layer (31).

5. An interior decorative wall panel according to claim 4, characterized in that: The texture of the EIR texture layer (32) is a concave-convex texture with uneven contours.

6. The interior decorative wall panel according to claim 1, characterized in that: The paint used in the EB topcoat (4) is either a color paint or a varnish.

7. The interior decorative wall panel according to claim 1, characterized in that: A UV primer layer (2) and an EB top layer (4) are also sequentially provided on the bottom surface of the substrate (1) outwards.

8. An interior decorative wall panel according to claim 1 or 7, characterized in that: The curing degree of the EB topcoat (4) is greater than 99%.