Compressor

By optimizing the compressor's high and low cavity division components and rotation limit components, and adopting the '8' cylindrical structure and rotation limit components, the problem of high friction of the compressor is solved, and energy consumption is reduced and service life is extended.

CN223190628UActive Publication Date: 2025-08-05JIANGXI CHENGYI REFRIGERATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420607712.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-08-05
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing compressors have high friction during operation, resulting in high energy consumption and short service life.

Method used

By optimizing the structural design of the high and low cavity segmentation components and the rotation limit components, the '8' cylindrical structure and the rotation limit components are adopted to reduce the friction contact area and friction force, and achieve stable rotation of the moving disk.

Benefits of technology

Reduces energy consumption consumed by friction, saves costs, protects the environment, and significantly improves the service life of the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compressor, and relates to the technical field of compressors. The device comprises a high-low cavity dividing assembly, the high-low cavity dividing assembly comprises a lower bearing cover, a sliding block, an upper bearing cover and a swing arm, the sliding block is of an 8-shaped structure formed by connecting two barrels, notches are formed in the outer edges of the two sides of each barrel, the notches are in sliding connection with the lower bearing cover and the upper bearing cover through bearings respectively, and the swing arm is of a hook-shaped structure. A hanging part of the swing arm is a column body, a hook part of the swing arm is provided with an arc part which is in sliding fit with the barrel body, first notches are formed in the inner sides of the upper end and the lower end of the hook part of the swing arm, and the interiors of the first notches are fixedly connected with a lower bearing cover and an upper bearing cover on the barrel body on one side through limiting pins and bolts; by optimizing the structures of the high-low cavity dividing assembly and the rotation limiting assembly, energy consumption caused by friction can be reduced, cost is saved, the environment is protected, and the service life of the compressor is effectively prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of compressors, and particularly relates to a compressor. Background Art

[0002] A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas. At present, the compressors commonly used in the refrigeration and air-conditioning industries generally include reciprocating, screw, centrifugal, rotary, and scroll compressors. Among them, rotary and scroll compressors are mainly used in household and small-capacity commercial air-conditioning devices.

[0003] In order to reduce the frictional force during the operation of the compressor and thus improve the working efficiency of the compressor, the applicant has developed a series of compressors with different structures, such as Chinese patents with application numbers CN 202322840321.X, CN202222138374.2, and CN202222146432.6, etc.; and this application reduces the frictional force during the operation of the compressor by optimizing the structures of the high-low cavity dividing component and the self-rotation limiting component. Content of the Utility Model

[0004] In order to solve the defects and deficiencies of the prior art; the purpose of the present utility model is to provide a compressor with a simple structure, reasonable design, and convenient use, which can reduce the energy consumption consumed by friction, not only save costs and protect the environment, but also effectively improve the service life of the compressor.

[0005] To achieve the above purpose, the technical solution adopted by the present utility model is: it includes a high-low cavity dividing component, and the high-low cavity dividing component includes a lower bearing cover, a slider, an upper bearing cover, and a swing arm. The slider is formed by connecting two cylinders into an "8" - shaped structure. Notches are provided on the outer edges of both sides of the cylinder. The notches are slidably connected to the lower bearing cover and the upper bearing cover through bearings respectively. The swing arm is of a hook - type structure. The hanging part of the swing arm is a cylinder, and an arc part that is slidably matched with the cylinder is provided at the hook part of the swing arm. Grooves 1 are provided on the inner sides of the upper and lower ends of the hook part of the swing arm. The groove 1 is fixedly connected to the lower bearing cover and the upper bearing cover on one side of the cylinder through a limit pin and a bolt.

[0006] Preferably, it further includes a cavity and a moving disk. The cavity has a hollow cavity, and the hollow cavity is sleeved on the outer wall of the moving disk. An irregular groove is provided on the side wall of the hollow cavity. Arc - shaped grooves 1 and arc - shaped grooves 2 are provided at both ends of the irregular groove respectively. The arc - shaped groove 1 is rotationally clamped with the cylinder. The hook part of the swing arm is located in the arc - shaped groove 2. An arc - shaped groove 3 is provided on the moving disk, and the arc - shaped groove 3 is rotationally clamped with the cylinder on the other side. Grooves 2 are provided on the inner sides of the upper and lower ends of the arc - shaped groove 3. The groove 2 is fixedly connected to the lower bearing cover and the upper bearing cover on the other side of the cylinder through a limit pin and a bolt.

[0007] Preferably, a plurality of vertically spaced grooves are provided on the side walls of the first arc-shaped groove, the third arc-shaped groove and the arc portion.

[0008] Preferably, it further includes an eccentric drive shaft, a bottom cover and an upper cover; the eccentric drive shaft is rotatably connected to the bottom cover, the moving disk and the upper cover in sequence through bearings, and the bottom cover, the cavity and the upper cover are fixedly connected by positioning pins and bolts, and the moving disk is movably sealed inside the cavity.

[0009] Preferably, a plurality of self-rotation limiting components are provided between the bottom cover and the moving disk. The self-rotation limiting components include a bearing bracket, a bearing and a pin shaft. Upper and lower eccentric grooves are provided on the upper and lower end surfaces of the bearing bracket, which are eccentrically arranged with respect to the bearing bracket. Bearings are rotatably clamped on the upper and lower eccentric grooves, and a pin shaft is installed in the central hole of the bearing.

[0010] Preferably, a circular hole is provided at the center of the cylinder, a pin shaft is installed in the circular hole, and both ends of the pin shaft are rotatably connected to the bottom cover and the upper cover through bearings respectively.

[0011] Preferably, the number of the self-rotation limiting components is 1 - 6, and preferably 3.

[0012] Preferably, a groove for installing the self-rotation limiting component is provided on the moving disk, and an assembly hole for cooperating with the pin shaft is provided on the bottom wall of the groove.

[0013] Preferably, a limiting hole for restricting the movement path of the pin shaft is provided on the bottom cover, and the diameter of the limiting hole is larger than the outer diameter of the pin shaft.

[0014] Preferably, an air outlet hole is provided on the surface of the upper cover, and an air inlet hole is provided on the surface of the bottom cover.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. Through the slider with an "8" - shaped cylinder structure in the present utility model, the cylinders at both ends are rotatably clamped with the moving disk and the swing arm respectively, and the cylinder on the swing arm is rotatably clamped with the first arc-shaped groove on the cavity, thereby dividing the cavity between the cavity and the moving disk from between the air outlet hole and the air inlet hole. The vertical grooves on the first arc-shaped groove, the third arc-shaped groove and the arc portion reduce the contact area between the mutually cooperating components, reduce the friction between the cooperating components, and thus improve the working efficiency of the compressor;

[0017] Second, the utility model restricts the self-rotation angle of the moving disc through the self-rotation limiting component, and maintains eccentricity through the pin shafts at the upper and lower ends. When the eccentric drive shaft drives the moving disc to perform eccentric rotation, the pin shaft at the upper end is restricted in its movement range by the limiting hole on the bottom cover, so that the pin shaft at the lower end drives the moving disc to rotate within a certain angle around the eccentric drive shaft as the axis. Its structure is stable, the friction between each other is small, the noise is small, and the energy consumption consumed due to friction is reduced. It not only saves costs, protects the environment, but also effectively improves the service life of the compressor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] For ease of explanation, the present utility model will be described in detail by the following specific embodiments and accompanying drawings.

[0019] Figure 1 is the exploded structural schematic diagram of the present utility model;

[0020] Figure 2 is the assembly drawing of the present utility model;

[0021] Figure 3 is the internal structural schematic diagram of the present utility model;

[0022] Figure 4 is the structural schematic diagram of the cavity 3 in the present utility model;

[0023] Figure 5 is the structural schematic diagram of the moving disc 5 in the present utility model;

[0024] Figure 6 is the structural schematic diagram of the slider 7 in the present utility model;

[0025] Figure 7 is the structural schematic diagram of the swing arm 9 in the present utility model;

[0026] Figure 8 is the exploded structural schematic diagram of the self-rotation limiting component 4 in the present utility model.

[0027] In the figure: eccentric drive shaft 1, bottom cover 2, cavity 3, self-rotation limiting component 4, moving disc 5, lower bearing cover 6, slider 7, upper bearing cover 8, swing arm 9, upper cover 10, limiting hole 21, arc-shaped groove one 31, arc-shaped groove two 32, cylinder 91, arc part 92, notch one 93, cylinder body 71, notch 72, arc-shaped groove three 51, notch two 52, groove 53, assembly hole 54, bearing bracket 41, upper eccentric groove 411, lower eccentric groove 412, pin shaft 42. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be described below through specific embodiments shown in the attached drawings. However, it should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0029] Here, it should also be noted that in order to avoid obscuring the present utility model due to unnecessary details, only the structures and / or processing steps closely related to the solution according to the present utility model are shown in the attached drawings, while other details less relevant to the present utility model are omitted.

[0030] As Figure 1 shown, the following technical solutions are adopted in this specific embodiment: It includes a high-low cavity splitting component, and the high-low cavity splitting component includes a lower bearing cover 6, a slider 7, an upper bearing cover 8 and a swing arm 9. The slider 7 is formed by connecting two cylinders 71 into an "8" - shaped structure. On both outer edges of the cylinder 71, gaps 72 are provided. At the gaps 72, the slider 7 is slidably connected to the lower bearing cover 6 and the upper bearing cover 8 through bearings respectively. The swing arm 9 is of a hook - type structure. The hanging part of the swing arm 9 is a cylinder 91. The hook part of the swing arm 9 is provided with an arc part 92 that is slidably matched with the cylinder 71. On both inner sides of the upper and lower ends of the hook part of the swing arm 9, a first notch 93 is provided. In the first notch 93, the swing arm 9 is fixedly connected to the lower bearing cover 6 and the upper bearing cover 8 on one side of the cylinder 71 through a limit pin and a bolt.

[0031] It also includes a cavity 3 and a moving disk 5. The cavity 3 has a hollow cavity, and the hollow cavity is sleeved on the outer wall of the moving disk 5. On the side wall of the hollow cavity, a special - shaped groove is provided. At both ends of the special - shaped groove, an arc groove one 31 and an arc groove two 32 are provided respectively. The arc groove one 31 is rotationally clamped with the cylinder 91. The hook part of the swing arm 9 is located in the arc groove two 32. On the moving disk 5, an arc groove three 51 is provided. The arc groove three 51 is rotationally clamped with the cylinder 71 on the other side. On both inner sides of the upper and lower ends of the arc groove three 51, a second notch 52 is provided. The second notch 52 is fixedly connected to the lower bearing cover 6 and the upper bearing cover 8 on the cylinder 71 on the other side through a limit pin and a bolt. A round hole is provided at the center of the cylinder 91, and a shaft pin is installed in the round hole. Both ends of the shaft pin are rotationally connected to the bottom cover 2 and the upper cover 10 through bearings respectively.

[0032] A plurality of vertically - distributed vertical grooves are provided on the side walls of the arc groove one 31, the arc groove three 51 and the arc part 92.

[0033] In the embodiment: The slider 7 has an "8"-shaped cylinder structure. The inner side of the cylinder 71 is rotationally fitted with the bearing cover, and the outer wall of the cylinder 71 is rotationally fitted with the arc-shaped groove three 51 and the arc portion 92. The slider 7 composed of two cylinders 71 effectively rotationally connects the moving disk 5 and the swing arm 9, and the cylinder 71 abuts and rotates with the arc-shaped groove three 51 and the arc portion 92, so that the mating parts are rotationally sealed, effectively ensuring the sealing of the high and low pressure chambers, avoiding gaps at the mating parts and preventing air leakage.

[0034] The cylinder 91 on the swing arm 9 abuts and rotates with the arc-shaped groove one 31 on the cavity 3, thereby dividing the cavity seal between the cavity 3 and the moving disk 5, achieving the function of dividing the high and low cavities. The vertical grooves opened on the side walls of the arc-shaped groove one 31, the arc-shaped groove three 51 and the arc portion 92 reduce the contact area between the mating parts, reduce the friction between the mating parts, have a stable structure, small friction between each other, low noise, and reduce the energy consumption due to friction. It not only saves costs and protects the environment, but also effectively improves the service life of the compressor.

[0035] It further includes an eccentric drive shaft 1, a bottom cover 2 and an upper cover 10; the eccentric drive shaft 9 is rotationally connected to the bottom cover 2, the moving disk 5 and the upper cover 10 in sequence through bearings, and the bottom cover 2, the cavity 3 and the upper cover 10 are fixedly connected by positioning pins and bolts, and the moving disk 5 is hermetically sealed inside the cavity 3; an air outlet hole is opened on the surface of the upper cover 10, and an air inlet hole is opened on the surface of the bottom cover 2.

[0036] A plurality of self-rotation limiting components 4 are provided between the bottom cover 2 and the moving disk 5. The self-rotation limiting component 4 includes a bearing bracket 41, a bearing and a pin shaft 42. Upper eccentric grooves 411 and lower eccentric grooves 412 that are eccentrically arranged with the bearing bracket 41 are respectively opened on the upper and lower end surfaces of the bearing bracket 41. Bearings are rotationally clamped on the upper eccentric grooves 411 and the lower eccentric grooves 412, and a pin shaft 42 is installed in the central hole of the bearing; the number of the self-rotation limiting components 4 is 3.

[0037] A groove 53 for installing the self-rotation limiting component 4 is opened on the moving disk 5, and an assembly hole 54 for cooperating with the pin shaft 42 is provided on the bottom wall of the groove 53; a limiting hole 21 for restricting the movement path of the pin shaft 42 is opened on the bottom cover 2, and the aperture of the limiting hole 21 is larger than the outer diameter of the pin shaft 42, so that the pin shaft 42 has a certain rotation space in the limiting hole 21.

[0038] In the embodiment: The pin shaft 42 at one end of the bearing bracket 41 is fitted with the assembly hole 54 on the moving disk 5, and the pin shaft 42 at the other end of the bearing bracket 41 is inserted into the limiting hole 21 on the bottom cover 2. When the eccentric drive shaft 1 drives the moving disk 5 to rotate eccentrically, the self-rotation limiting component 4 on the moving disk 5 will rotate with the moving disk 5. Since the pin shaft 42 at the upper end is restricted by the limiting hole 21 on the bottom cover 2 in its movement range, it drives the moving disk to swing circularly within a certain angle around the eccentric drive shaft through the pin shaft 42 at the lower end, thereby realizing the limitation of the self-rotation angle of the moving disk 5; its structure is stable, the friction between each other is small, the noise is small, the energy consumption consumed due to friction is reduced, not only the cost is saved, the environment is protected, but also the service life of the compressor is effectively improved.

[0039] A high-efficiency vortex compressor with the publication number CN202222138374.2 mentioned in the background art has a detailed description of the specific working principle of the compressor. This application only improves the structures of the high and low cavity partitioning component and the self-rotation limiting component, so the specific working principle of the compressor will not be elaborated here.

[0040] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model.

[0041] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A compressor, characterized in that: The utility model comprises a high-low cavity dividing assembly, wherein the high-low cavity dividing assembly comprises a lower bearing cover (6), a slider (7), an upper bearing cover (8) and a swing arm (9). The slider (7) is connected by two cylinders (71) to form an "8"-shaped structure. Notches (72) are provided on the outer edges of both sides of the cylinder (71). The notches (72) are respectively connected to the lower bearing cover (6) and the upper bearing cover (8) through bearings. The swing arm (9) is a hook-type structure. The hanging part of the swing arm (9) is a column (91). The hook part of the swing arm (9) is provided with an arc part (92) that is slidably matched with the cylinder (71). The inner sides of the upper and lower ends of the hook part of the swing arm (9) are both provided with a notch (93). The notch (93) is fixedly connected to the lower bearing cover (6) and the upper bearing cover (8) on one side of the cylinder (71) through a limit pin and a bolt.

2. A compressor according to claim 1, characterized in that: The invention also includes a cavity (3) and a movable plate (5), wherein the cavity (3) is provided with a hollow cavity, and the hollow cavity is sleeved on the outer wall of the movable plate (5). A special-shaped groove is provided on the side wall of the hollow cavity, and an arc groove 1 (31) and an arc groove 2 (32) are respectively provided at both ends of the special-shaped groove. The arc groove 1 (31) is rotatably engaged with the column (91), and the hook portion of the swing arm (9) is located in the arc groove 2 (32). The movable plate (5) is provided with an arc groove 3 (51), and the arc groove 3 (51) is rotatably engaged with the cylinder (71) on the other side. The inner sides of the upper and lower ends of the arc groove 3 (51) are both provided with a notch 2 (52), and the notch 2 (52) is fixedly connected to the lower bearing cover (6) and the upper bearing cover (8) on the cylinder (71) on the other side through a limit pin and a bolt.

3. A compressor according to claim 2, characterized in that: The side walls of the arc-shaped groove 1 (31), the arc-shaped groove 3 (51) and the arc portion (92) are all provided with a plurality of vertical grooves distributed at intervals.

4. A compressor according to claim 2, characterized in that: The invention also includes an eccentric drive shaft (1), a bottom cover (2) and an upper cover (10); the eccentric drive shaft (1) is rotatably connected to the bottom cover (2), the movable plate (5) and the upper cover (10) in sequence through bearings; the bottom cover (2), the cavity (3) and the upper cover (10) are fixedly connected through positioning pins and bolts, and the movable plate (5) is movably sealed inside the cavity (3).

5. A compressor according to claim 4, characterized in that: A plurality of self-rotation limiting assemblies (4) are provided between the bottom cover (2) and the movable plate (5). The self-rotation limiting assemblies (4) include a bearing frame (41), a bearing and a pin (42). The upper and lower end surfaces of the bearing frame (41) are respectively provided with an upper eccentric groove (411) and a lower eccentric groove (412) eccentrically arranged with respect to the bearing frame (41). The upper eccentric groove (411) and the lower eccentric groove (412) are both rotatably clamped with bearings, and the pin (42) is installed in the center hole of the bearing.

6. A compressor according to claim 4, characterized in that: A circular hole is formed at the center of the column (91), and an axle pin is installed in the circular hole. The two ends of the axle pin are rotatably connected to the bottom cover (2) and the upper cover (10) respectively through bearings.

7. The compressor according to claim 5, characterized in that: The number of the rotation limiting components (4) is 1-6.

8. The compressor according to claim 5, characterized in that: The movable plate (5) is provided with a groove (53) for installing the rotation limiting assembly (4), and the bottom wall of the groove (53) is provided with an assembly hole (54) that cooperates with the pin shaft (42).

9. The compressor according to claim 5, characterized in that: The bottom cover (2) is provided with a limiting hole (21) for limiting the movable path of the pin shaft (42), and the diameter of the limiting hole (21) is larger than the outer diameter of the pin shaft (42).

10. The compressor according to claim 4, characterized in that: An air outlet is provided on the surface of the upper cover (10), and an air inlet is provided on the surface of the bottom cover (2).