Self-sealing type vacuum suction quick connection device and automatic line body vacuum carrier
Through the self-sealed vacuum suction quick connection device, the valve stem is opened with elastic preloading and negative pressure drive, which realizes rapid vacuum suction and automatic control, solving the problem that existing vacuum pipe joints cannot quickly suction and break vacuum, improving the convenience and safety of connection, and is suitable for automated production lines.
Patent Information
- Application Number
- CN202422435142.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing vacuum tube joints cannot achieve rapid vacuum absorption and traditional clamping vehicles are difficult to meet the process requirements of automated wires. The existing fast joints are expensive and have poor sealing properties, which cannot meet the needs of 3C automatic wires.
A self-sealed vacuum suction quick connection device is designed, using elastic pre-tightening and negative pressure drive-opening valve stem components. Through the cooperation of the vacuum suction male and female heads, automated control and sealing improvement are achieved, and sealing is improved, adapting to various working environments.
It improves the convenience, safety and economy of connection, is suitable for automated production lines and various vacuum systems, and has the characteristics of miniaturization and rapid vacuum absorption, which reduces costs and improves the safety and reliability of operations.
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Figure CN223191253U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical technology, and relates to a quick connector used for an automated line vacuum carrier, in particular to a self-sealing vacuum suction quick connection device and an automated line vacuum carrier. Background Art
[0002] With the advancement of product technology, conventional purely mechanical clamping carriers are no longer able to meet process requirements. The industry urgently needs vacuum adsorption carriers to replace traditional clamping carriers. Furthermore, with the increasing prevalence of automated production lines, traditional vacuum pipe joints are unable to achieve the rapid vacuum release function. Furthermore, the current industry has too few and too high-priced connectors that can achieve this, failing to meet the demands of 3C automated production lines.
[0003] For example, Chinese patent literature has disclosed an automatic lifting door bottom sealing strip [Chinese Patent No.: 201920494175.0], a plunger-type quick connector, including a male connector body and a female connector body. The utility model designs the male and female parts of the quick connector into plunger-type one-way valves respectively. When the connectors are separated, the connector uses spring elastic force to press the valve core back to the sealing position to achieve sealing performance. When the connectors are combined, the interaction between the male and female connectors is used to push each other apart, opening the male and female parts of the quick connector to achieve the purpose of connection; and the utility model can eliminate the dependence of the key sealing performance on the spring elastic force, and a smaller spring can be used to save costs. It also uses common O-rings on the market, eliminating the need for special procurement, simplifying the processing technology and procurement; and the male connector spring of the male connector of the utility model is connected to the valve body and the valve core at both ends respectively. In the open state, the valve core is in a semi-suspended state. During the opening and closing process, the valve core will not directly contact the inner wall of the valve body, avoiding noise and wear.
[0004] The above-mentioned technical solution uses elastic pressure to open the valve hole, which requires precise control of the elastic coefficients of the two sets of springs. Otherwise, it is difficult to control the degree of valve opening. In addition, after long-term opening and closing, the sealing performance of the male and female connectors will deteriorate, affecting the sealing effect of the joint. Utility Model Content
[0005] The purpose of the utility model is to solve the above problems in the existing technology and to propose a self-sealing vacuum quick connection device and an automated line vacuum carrier.
[0006] The purpose of the utility model can be achieved through the following technical solutions: a self-sealing vacuum suction quick connection device, comprising a matching vacuum suction male head and female head, the bottom opening of the barrel cavity of the vacuum suction male head is connected to the trachea joint, the barrel cavity of the vacuum suction male head elastically presses the sealing top member A, and the sealing top member A has a through hole connected to the barrel cavity; the female head comprises a cap with a vent cavity, the barrel cavity elastically presses the sealing top member B, and the sealing top member B elastically blocks the top opening of the vent cavity; the vacuum suction male head is pressed against the bottom opening of the vent cavity of the cap by the top opening of the barrel cavity to form a sealed connection, and negative pressure is formed in the barrel cavity of the vacuum suction male head, driving the sealing top member B to open the top opening of the vent cavity.
[0007] In the above-mentioned self-sealing vacuum quick connection device, a base A is provided on the bottom opening of the barrel cavity of the vacuum male connector, and the central hole of the base A is sealed and connected to the air pipe connector.
[0008] In the above-mentioned self-sealing vacuum quick connection device, the sealing top member A is a cylinder, an annular platform is convexly provided on the outer periphery of the cylinder, a stop edge is provided on the top opening of the cylinder cavity of the vacuum suction male head, and the annular platform contacts the stop edge to form a limit stop; a spring A is provided in the cylinder cavity of the vacuum suction male head, the bottom end of the spring A presses the base A, and the top end of the spring A presses the annular platform.
[0009] In the above-mentioned self-sealing vacuum quick connection device, a ring groove 1 is provided on the top end surface of the cylinder, and a sealing ring 1 is embedded in the ring groove 1; a ring groove 2 is provided on the top end surface of the vacuum male head, and a sealing ring 2 is embedded in the ring groove 2.
[0010] In the above-mentioned self-sealing vacuum quick connection device, a small hole is set in the center of the top wall of the cap, and the small hole is the top opening of the above-mentioned ventilation cavity. A base B is set at the bottom end of the cap, and the center hole of the base B is the bottom opening of the above-mentioned ventilation cavity.
[0011] In the above-mentioned self-sealing vacuum quick connection device, the sealing top member B includes a shaft rod, the top end of the shaft rod is connected to the sealing head through an expanding step, the bottom end of the shaft rod is connected to the small-diameter rod through a reducing step, the outer periphery of the shaft rod is sleeved with a spring B, the bottom end of the spring B presses against the base B, and the top end of the spring B presses against the expanding step.
[0012] In the above-mentioned self-sealing vacuum quick connection device, a third annular groove is provided on the inner side wall of the small hole, a third sealing ring is embedded in the third annular groove, and the third sealing ring surrounds the outer circumference of the small hole.
[0013] In the above-mentioned self-sealing vacuum quick connection device, the sealing head is any one of a spherical body, a conical body, a T-shaped body, and a piston body.
[0014] In the above-mentioned self-sealing vacuum quick connection device, a flange is provided outwardly at the bottom end of the cap, a sealing gasket is sleeved on the outer periphery of the cap, and the sealing gasket is overlapped on the flange.
[0015] Compared with the existing technology, the self-sealing vacuum quick connection device and the automated line vacuum carrier have the following advantages:
[0016] 1. Improve connectivity controllability: Using elastic pre-tightening to match the negative pressure to drive the valve stem to open can not only improve the docking sealing, but also ensure the stability of the opening path, and can also control the opening degree by adjusting the negative pressure value.
[0017] 2. Automated operation: Automatically opens under negative pressure, reducing manual intervention. Through the lifting and lowering action of the vacuum male head, the sealing top parts A and B can be adaptively adjusted, thus achieving automated control and improving the safety and reliability of operation.
[0018] 3. Adapt to various working environments: The sealing top piece can be selected in different shapes (spherical, conical, T-shaped or piston-shaped) as needed, so that the device can adapt to different working environments and gas flow requirements, increasing the versatility of the device.
[0019] 4. Improve safety: In a vacuum environment, the device can effectively prevent the entry of external air, thereby protecting the safety and integrity of the system and reducing safety hazards caused by accidental air leakage.
[0020] 5. The purpose of this device is to expand the types of vacuum quick connectors in the industry. It has the characteristics of miniaturization, economy and rapid vacuum suction and breaking, and can be used in scenarios where frequent docking suction and breaking functions are required. It also has a more compact structure, clear functional orientation and a lower price.
[0021] In summary, the self-sealing vacuum quick connection device can significantly improve the convenience, safety and economy of connection through its unique design and excellent performance, and is suitable for automated production lines and various vacuum systems. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a cross-sectional structural diagram of the self-sealing vacuum quick connection device.
[0023] Figure 2 This is the appearance and structure diagram of the self-sealing vacuum quick connection device.
[0024] Figure 3 This is a diagram of the internal structure of the vacuum male connector in the self-sealing vacuum quick-connect device.
[0025] Figure 4It is a three-dimensional structural diagram of the sealing top member B in the self-sealing vacuum quick connection device.
[0026] In the figure, 1. Vacuum male connector; 2. Air pipe connector; 3. Base A; 4. Spring A; 5. Sealing top piece A; 6. Sealing ring 1; 7. Sealing ring 2; 8. Cover cap; 9. Base B; 10. Spring B; 11. Sealing top piece B; 11a. Shaft; 11b. Sealing head; 11c. Small diameter rod; 12. Sealing ring 3; 13. Sealing gasket. DETAILED DESCRIPTION
[0027] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0028] Example 1
[0029] like Figures 1 to 3 As shown, this self-sealing vacuum quick-connect device includes a matching vacuum male connector 1 and female connector. The female connector is 21mm long, which is smaller than the common vacuum female connector (>30mm), thereby simplifying the female connector structure, reducing processing difficulty, and reducing carrier costs. The bottom of the barrel cavity of the vacuum male connector 1 is connected to the trachea connector 2. The barrel cavity of the vacuum male connector 1 elastically presses against the sealing top member A5, and the sealing top member A5 has a through hole connecting to the barrel cavity. The female connector includes a cap 8 with a vent cavity, and the vent cavity elastically presses against the sealing top member B11. The sealing top member B11 elastically blocks the top of the vent cavity. The top of the barrel cavity of the vacuum male connector 1 is pressed against the bottom of the vent cavity of the cap 8 to form a sealed connection. Negative pressure is formed in the barrel cavity of the vacuum male connector 1, driving the sealing top member B11 to open the top of the vent cavity.
[0030] A base A3 is mounted on the bottom of the barrel of the vacuum male connector 1. The center hole of the base A3 is sealed and connected to the air pipe connector 2. The base A3 and the bottom of the barrel of the vacuum male connector 1 are interference-fitted to form a sealed connection. The center hole of the base A3 reduces the connection aperture to achieve a sealed assembly with the air pipe connector 2.
[0031] like Figure 1 and Figure 3 As shown, the sealing top member A5 is a cylinder with an annular platform protruding from the outer periphery of the cylinder. A stop edge is provided at the top opening of the cylinder cavity of the vacuum suction male connector 1, and the annular platform contacts the stop edge to form a limit stop. A spring A4 is provided in the cylinder cavity of the vacuum suction male connector 1, and the bottom end of the spring A4 presses against the base A3, and the top end of the spring A4 presses against the annular platform.
[0032] Spring A4 applies elastic pressure to the top seal member A5, which is then held in place by the retaining edge. In its natural state, the cylindrical portion of top seal member A5 extends from the top opening of the vacuum connector 1. Under pressure, top seal member A5 fully retracts into the connector 1, compressing spring A4.
[0033] The top end surface of the cylindrical body is provided with an annular groove 1, within which is embedded a sealing ring 1 (6). The top end surface of the vacuum male connector 1 is provided with an annular groove 2, within which is embedded a sealing ring 2 (7). When the vacuum male connector 1 is mated with the female connector, the sealing ring 1 (6) forms a seal between the sealing top member A5 and the female connector's base B9, while the sealing ring 2 (7) forms a seal between the vacuum male connector 1 and the female connector's cap 8, ensuring a good seal after mating.
[0034] like Figure 1 As shown, a small hole is provided in the center of the top wall of cap 8, which serves as the top opening of the vent cavity. A base B9 is provided at the bottom end of cap 8, and the center hole of base B9 serves as the bottom opening of the vent cavity. Base B9 and the bottom opening of cap 8 form an interference fit to form a sealed connection. The center hole of base B9 reduces the diameter of the connection hole to achieve assembly requirements.
[0035] like Figure 4 As shown, the sealing top component B11 includes a shaft rod 11a, the top end of the shaft rod 11a is connected to the sealing head 11b through an expanding step, the bottom of the shaft rod 11a is connected to the small-diameter rod 11c through a reducing step, and the outer periphery of the shaft rod 11a is sleeved with a spring B10, the bottom end of the spring B10 presses against the base B9, and the top end of the spring B10 presses against the expanding step.
[0036] In its natural state, spring B10 exerts elastic pressure on sealing top member B11, causing sealing head 11b to block the small hole in the top wall of cap 8 under its elastic force, creating a flow-blocking state. Under negative pressure, the annular gap between small-diameter rod 11c and the through-hole of sealing top member A5 forms a negative pressure channel. Sealing top member B11 compresses spring B10, forcing sealing top member B11 away from the small hole, creating a flow gap.
[0037] The inner wall of the aperture is provided with an annular groove 3, within which is embedded a sealing ring 3 12, which surrounds the periphery of the aperture. In its natural state, spring B10 pushes sealing head 11b against sealing ring 3 12, forming a sealed connection, thereby sealing the aperture and cutting off gas flow.
[0038] The sealing head 11b can be any one of a spherical body, a conical body, a T-shaped body, and a piston body.
[0039] The arc of the spherical body faces the small hole on the top wall of the cap 8 to form a blockage. The cone of the conical body faces the small hole on the top wall of the cap 8 to form a blockage. The cylindrical part of the T-shaped body faces the small hole on the top wall of the cap 8 to form a blockage. The end of the piston body faces the small hole on the top wall of the cap 8 to form a blockage.
[0040] like Figure 1 and 2 As shown, the bottom end of the cap 8 is provided with a flange outward, and the outer periphery of the cap 8 is sleeved with a sealing gasket 13, which is overlapped on the flange. The sealing gasket 13 is installed and fixed by the flange, and the sealing gasket 13 is used to achieve the sealing of the female connector and other components.
[0041] Example 2
[0042] Based on the first embodiment, the difference of this embodiment is that:
[0043] An automated line vacuum carrier comprises the above-mentioned self-sealing vacuum quick connection device.
[0044] The quick connector in this automated line vacuum carrier works as follows:
[0045] 1. In the initial position, the spring A4 presses the sealing top piece A5, so that part of the cylindrical body of the sealing top piece A5 extends out from the top opening of the cylinder cavity of the vacuum male connector 1.
[0046] 2. When the female connector needs to be docked for vacuum suction, the vacuum suction male connector 1 is driven upward by the external structure, and the sealing top member A5 contacts the bottom end of the cap 8 to form a primary seal; the vacuum suction male connector 1 continues to move upward under the external force, and the sealing top member A5 compresses the spring A4 and retracts it completely into the cylindrical cavity of the vacuum suction male connector 1, completing the secondary sealing docking between the vacuum suction male connector 1 and the female connector.
[0047] 3. Negative pressure is introduced through the trachea connector 2 to form a negative pressure in the connecting cavity between the vacuum male connector 1 and the female connector. Under the action of negative pressure, the sealing top piece B11 moves downward, causing the sealing head 11b to open the top opening of the vent cavity, completing the vacuuming action of the vacuum cavity.
[0048] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.
[0049] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
Claims
1. A self-sealing vacuum quick-connect device, comprising a matching vacuum male connector and a matching vacuum female connector, characterized in that: The bottom opening of the barrel cavity of the vacuum suction male connector is connected to the trachea joint, and the barrel cavity of the vacuum suction male connector elastically presses the sealing top component A, and the sealing top component A has a through hole connected to the barrel cavity; the female connector includes a cap with a vent cavity, and the vent cavity elastically presses the sealing top component B, and the sealing top component B elastically blocks the top opening of the vent cavity; the vacuum suction male connector is pressed against the bottom opening of the vent cavity of the cap by the top opening of the barrel cavity to form a sealed connection, and negative pressure is formed in the barrel cavity of the vacuum suction male connector, driving the sealing top component B to open the top opening of the vent cavity.
2. The self-sealing vacuum quick connection device according to claim 1, characterized in that: A base A is provided on the bottom opening of the barrel cavity of the vacuum male connector, and the central hole of the base A is sealed and connected to the air pipe joint.
3. The self-sealing vacuum quick connection device according to claim 2, characterized in that: The sealing top member A is a cylinder, and an annular platform is convexly provided on the outer circumference of the cylinder. A stop edge is provided at the top opening of the cylinder cavity of the vacuum suction male head, and the annular platform contacts the stop edge to form a limit stop; a spring A is provided in the cylinder cavity of the vacuum suction male head, and the bottom end of the spring A presses the base A, and the top end of the spring A presses the annular platform.
4. The self-sealing vacuum quick connection device according to claim 3, characterized in that: A first annular groove is provided on the top end surface of the cylindrical body, and a first sealing ring is embedded in the first annular groove; a second annular groove is provided on the top end surface of the vacuum male connector, and a second sealing ring is embedded in the second annular groove.
5. The self-sealing vacuum quick connection device according to claim 1, characterized in that: A small hole is provided at the center of the top wall of the cap, and the small hole is the top opening of the ventilation cavity. A base B is provided at the bottom end of the cap, and the center hole of the base B is the bottom opening of the ventilation cavity.
6. The self-sealing vacuum quick connection device according to claim 5, characterized in that: The sealing top component B includes a shaft rod, the top end of the shaft rod is connected to the sealing head through an expanding step, the bottom end of the shaft rod is connected to the small-diameter rod through a reducing step, the outer periphery of the shaft rod is sleeved with a spring B, the bottom end of the spring B presses against the base B, and the top end of the spring B presses against the expanding step.
7. The self-sealing vacuum quick connection device according to claim 6, characterized in that: A third annular groove is provided on the inner side wall of the small hole, a third sealing ring is embedded in the third annular groove, and the third sealing ring surrounds the outer circumference of the small hole.
8. The self-sealing vacuum quick connection device according to claim 6, characterized in that: The sealing head is any one of a spherical body, a conical body, a T-shaped body and a piston body.
9. The self-sealing vacuum quick connection device according to claim 1, characterized in that: The bottom end of the cap is provided with a flange outwardly, the outer periphery of the cap is sleeved with a sealing gasket, and the sealing gasket is overlapped on the flange.
10. An automated line vacuum carrier, characterized in that: The invention comprises a self-sealing vacuum quick connection device as claimed in any one of claims 1 to 9.
Citation Information
Patent Citations
Plunger type quick coupling
CN209818995U