Automatic lubricating grease filling system of steel belt granulator

Abstract

The utility model discloses an automatic lubricating grease filling system of a steel belt granulator, which comprises a storage tank, a lubricating grease filling device and a lubricating grease filling device, the oil conveying mechanism is respectively connected with the output end of the storage tank and a lubricating point of the steel belt granulator, and the oil conveying mechanism conveys the lubricating grease in the storage tank to the lubricating point; and the control mechanism is connected with the storage tank, and the control mechanism controls the pressure in the storage tank so as to control the oil conveying mechanism to convey the lubricating grease. According to the utility model, the personal safety risk caused by high-temperature and high-rotating-speed operation conditions is greatly reduced, and the direct contact of operators is reduced, so that the safety performance is remarkably improved. Meanwhile, the system can accurately adjust the filling time and quantity according to actual requirements, the situation of excessive filling or delayed filling possibly occurring in manual operation is avoided, the lubricating efficiency and the bearing maintenance effect are improved, finally, the overall working efficiency of the granulator is improved, and the service life of equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of steel belt granulators and automatic lubrication, in particular to an automatic grease filling system for a steel belt granulator. Background Art

[0002] Steel belt granulators are large-scale machines commonly used in industries such as fertilizers, petrochemicals, and fine chemicals. They typically operate in high temperatures and experience frequent operation. Lubrication of granulator bearings is a key factor in ensuring stable operation and extending equipment life. Under these high-temperature and high-speed operating conditions, bearing lubrication is generally required daily to prevent bearing damage and subsequent equipment downtime due to insufficient lubrication.

[0003] Traditional lubrication methods rely on operators manually adding grease, a method that presents serious safety risks. Operators performing grease filling operations in high-temperature environments are susceptible to burns, and there is a risk of crushing injuries or even death, posing a significant threat to personal safety. Furthermore, manual grease filling poses challenges such as difficulty in accurately controlling grease dosage and unstable filling cycles, increasing equipment maintenance complexity and operating costs.

[0004] While some automatic grease filling devices exist in the prior art, these devices are typically designed for use with lightly loaded, low-speed, or normal-temperature machinery and are not suitable for the high-temperature, high-speed operating conditions of steel belt pelletizers. Therefore, there is an urgent need for a system that can safely, accurately, and automatically fill grease bearings in steel belt pelletizers under these conditions. This system would reduce operator safety risks, improve lubrication efficiency and equipment reliability, and reduce maintenance costs, thereby effectively addressing the technical issues presented in the aforementioned background art. Summary of the Invention

[0005] According to an embodiment of the present invention, an automatic grease filling system for a steel belt granulator is provided, comprising:

[0006] Storage tank, in which grease is stored;

[0007] The oil delivery mechanism is connected to the output end of the storage tank and the lubrication point of the steel belt granulator respectively, and the oil delivery mechanism delivers the grease in the storage tank to the lubrication point;

[0008] The control mechanism is connected to the storage tank, and the control mechanism controls the pressure in the storage tank to control the oil delivery mechanism to deliver grease.

[0009] Furthermore, the oil delivery mechanism comprises: an oil delivery pipe and a first quick-change connector;

[0010] The two ends of the oil pipeline are connected to the output end of the storage tank and the lubrication point of the steel belt granulator respectively;

[0011] Both ends of the oil pipeline are equipped with first quick-change joints.

[0012] Furthermore, there are multiple oil delivery pipes to connect multiple lubrication points of the steel belt granulator.

[0013] Furthermore, the control mechanism includes: an electric control box, an instrument air duct and an air pressure gauge;

[0014] The instrument air duct is connected to the storage tank, and the instrument air duct transports compressed air into the storage tank;

[0015] A pressure gauge is installed on the storage tank to monitor the pressure inside the tank;

[0016] The electric control box is connected to the pressure gauge and the instrument air duct. The electric control box receives the detection data of the pressure gauge and controls the opening and closing of the instrument air duct.

[0017] Furthermore, the control mechanism also includes: a liquid level gauge, which is arranged on the storage tank and connected to the electric control box, and the liquid level gauge monitors the liquid level in the storage tank.

[0018] Furthermore, a human-computer interaction interface is provided on the surface of the electric control box.

[0019] Furthermore, the instrument air duct is connected to the storage tank through a second quick-change connector.

[0020] The automatic grease filling system for a steel belt granulator according to the present invention significantly reduces the personal safety risks associated with high-temperature and high-speed operation, reduces direct operator contact, and thus significantly improves safety. Furthermore, the system precisely adjusts the filling time and amount based on actual needs, avoiding overfilling or delayed filling that can occur during manual operation. This improves lubrication efficiency and bearing maintenance, ultimately increasing the overall operating efficiency and service life of the granulator.

[0021] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The figure is a schematic structural diagram of an automatic grease filling system for a steel belt granulator according to an embodiment of the present utility model. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to further illustrate the present invention.

[0024] First, combine Figure 1 The automatic grease filling system for a steel belt granulator according to an embodiment of the present invention is described, which is used to automatically fill grease into the steel belt granulator and has a wide range of application scenarios.

[0025] like Figure 1 As shown, the automatic grease filling system for the steel belt granulator of the embodiment of the utility model includes: a storage tank 1, an oil delivery mechanism and a control mechanism.

[0026] Specifically, if Figure 1 As shown, in this embodiment, a storage tank 1 stores grease; an oil delivery mechanism is connected to the output end of the storage tank 1 and the lubrication point of the steel belt granulator 2, respectively, and delivers the grease from the storage tank 1 to the lubrication point; a control mechanism is connected to the storage tank 1, and controls the pressure within the storage tank 1 to control the delivery of grease by the oil delivery mechanism. The oil delivery mechanism and the control mechanism enable automatic grease filling, eliminating the risks and inaccuracies of manual operation and improving lubrication efficiency.

[0027] Further, if Figure 1 As shown, in this embodiment, the oil delivery mechanism includes an oil delivery pipe 31 and a first quick-change connector 32. The ends of the oil delivery pipe 31 are connected to the output end of the storage tank 1 and the lubrication point of the steel strip pelletizer 2, respectively, ensuring that grease can be accurately and accurately added to the designated location. The first quick-change connector 32 is installed at both ends of the oil delivery pipe 31 to improve connection stability and enable quick connection and disconnection of the oil delivery pipe 31 to the storage tank 1 and the lubrication point, improving ease of use. Furthermore, multiple oil delivery pipes 31 can be provided to connect multiple lubrication points of the steel strip pelletizer 2.

[0028] Further, if Figure 1 As shown, in this embodiment, the control mechanism includes: an electrical control box 41, an instrument air duct 42, and a pressure gauge 43; the instrument air duct 42 is connected to the storage tank 1 and delivers compressed air into the storage tank 1 to drive the flow of grease; the pressure gauge 43 is installed on the storage tank 1 and monitors the pressure within the storage tank 1; the electrical control box 41 is connected to the pressure gauge 43 and the instrument air duct 42, and the electrical control box 41 receives the detection data from the pressure gauge 43 and controls the opening and closing of the instrument air duct 42. The electrical control box 41, the instrument air duct 42, and the pressure gauge 43 can control the pressure in the storage tank 1, thereby achieving automatic grease filling; the electrical control box 41 can be connected to the factory's central control room via wired or wireless means to achieve centralized control.

[0029] Further, if Figure 1 As shown, in this embodiment, the control mechanism further includes: a liquid level meter 44, which is arranged on the storage tank 1 and connected to the electrical control box 41. The liquid level meter 44 monitors the liquid level in the storage tank 1. When the liquid level drops to a set value, the liquid level meter 44 feeds back to the electrical control box 41 to remind the replenishment of grease.

[0030] Further, if Figure 1As shown, in this embodiment, a human-machine interaction interface 45 is provided on the surface of the electric control box 41. The electric control box 41 and the human-machine interaction interface 45 thereon are both existing. The operator can adjust parameters such as the filling time and filling amount each time according to the actual operation of the granulator.

[0031] Further, if Figure 1 As shown, in this embodiment, the instrument air duct 42 is connected to the storage tank 1 through a second quick-change connector 46, which improves the connection stability and realizes quick connection and quick disassembly, thereby improving the convenience of use.

[0032] The first quick-change connector 32 and the second quick-change connector 46 are both existing ones. The first quick-change connector 32 is provided with a valve therein and is connected to the electric control box 41 , which controls the opening and closing of the valve.

[0033] Working Principle: At the set filling time, the electronic control box 41 activates the air valve in the instrument air duct 42, directing compressed air into the storage tank 1. At this point, the barometer 43 begins monitoring the grease pressure. Once the pressure reaches the set value, the valve of the first quick-change connector 32 opens, and the grease is automatically added to the granulator's bearings and other lubrication points through the oil pipe 31. After filling is completed, the system automatically stops, closes the air valve and valve, and waits for the next filling cycle.

[0034] Above, refer to Figure 1 This utility model describes an automatic grease filling system for a steel belt granulator. This system significantly reduces the personal safety risks associated with high-temperature and high-speed operation, reduces direct operator contact, and thus significantly improves safety. Furthermore, the system precisely adjusts the filling time and amount based on actual needs, avoiding overfilling or delayed filling that can occur during manual operation. This improves lubrication efficiency and bearing maintenance, ultimately increasing the overall operating efficiency and service life of the granulator.

[0035] It should be noted that, in this specification, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, the elements defined by the phrase "comprising..." do not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the elements.

[0036] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. After reading the above description, various modifications and alternatives to the present invention will be readily apparent to those skilled in the art. Therefore, the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. An automatic grease filling system for a steel belt granulator, characterized in that: Include: a storage tank storing grease; An oil delivery mechanism, the oil delivery mechanism being connected to the output end of the storage tank and the lubrication point of the steel belt granulator respectively, and the oil delivery mechanism delivering the grease in the storage tank to the lubrication point; A control mechanism is connected to the storage tank, and the control mechanism controls the pressure in the storage tank to control the oil delivery mechanism to deliver grease.

2. The automatic grease filling system for the steel belt granulator according to claim 1, characterized in that: The oil delivery mechanism comprises: an oil delivery pipe and a first quick-change joint; The two ends of the oil delivery pipe are respectively connected to the output end of the storage tank and the lubrication point of the steel belt granulator; The first quick-change joints are installed at both ends of the oil pipeline.

3. The automatic grease filling system for the steel belt granulator according to claim 2, characterized in that: There are multiple oil delivery pipes to connect multiple lubrication points of the steel belt granulator.

4. The automatic grease filling system for the steel belt granulator according to claim 1, characterized in that: The control mechanism includes: an electric control box, an instrument air duct and a pressure gauge; The instrument air duct is connected to the storage tank, and the instrument air duct transports compressed air into the storage tank; The pressure gauge is arranged on the storage tank, and the pressure gauge monitors the pressure in the storage tank; The electric control box is connected to the barometer and the instrument air duct. The electric control box receives detection data from the barometer and controls the opening and closing of the instrument air duct.

5. The automatic grease filling system for the steel belt granulator according to claim 4, characterized in that: The control mechanism further includes: a liquid level meter, which is arranged on the storage tank and connected to the electric control box, and the liquid level meter monitors the liquid level in the storage tank.

6. The automatic grease filling system for the steel belt granulator according to claim 4, characterized in that: A human-computer interaction interface is provided on the surface of the electric control box.

7. The automatic grease filling system for a steel belt granulator according to claim 4, characterized in that: The instrument air duct is connected to the storage tank via a second quick-change joint.

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