Supporting device for electric boiler production
By designing the support device for electric heating boiler production, the inner support plate and the outer support plate are used to alternately support the shell, and combined with the hydraulic cylinder control gear meshing, the problem of large workload of nozzle repair and cleaning is solved, and the painting efficiency and uniformity of shell spraying are improved.
Patent Information
- Application Number
- CN202422454362.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The spray head repair and cleaning workload in the existing electric boiler painting process is large, and the manual suspension method is not efficient. It is necessary to reduce the number of spray heads and labor to improve the spray painting efficiency.
A support device for the production of electric heating boilers is designed. The outer shell is supported alternately by the inner support plate and the outer support plate, and the meshing of the movable block and the gear is controlled by the hydraulic cylinder to achieve uniform painting of the shell and reduce suspension time.
The number of spray heads is reduced, the painting efficiency is improved, the labor intensity is reduced, and the uniform painting effect of the shell is achieved.
Smart Images

Figure CN223191593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler production, in particular to a supporting device for electric boiler production. Background Art
[0002] An electric boiler is a thermal device that converts electrical energy into thermal energy, heating water to pressurized hot water or steam. It requires no furnace, flue, or chimney, nor does it require a fuel storage area, significantly reducing the pollution caused by conventional coal-fired boilers. It is pollution-free, noiseless, takes up little space, is easy to install and use, is fully automatic, safe and reliable, and has high thermal efficiency, making it a green and environmentally friendly product. To protect the electric boiler casing, reduce surface scratches, prevent rust, and maintain its aesthetics, existing electric boiler casings must be painted before assembly. During the painting process, the parts to be painted are often manually suspended and then sent to the paint shop for comprehensive painting using multi-angle spray heads or manual reversing. This requires extensive maintenance and cleaning of the nozzles, and the manual suspension method is inefficient. Therefore, it is necessary to develop a support device for electric boiler production that can reduce the number of nozzles, reduce manual labor, and improve painting efficiency. Utility Model Content
[0003] In response to the above technical problems, the utility model provides a support device for electric boiler production that can reduce the number of nozzles, reduce manual labor, and improve paint spraying efficiency, so as to solve the problems of large workload in existing nozzle maintenance and cleaning, and low efficiency of manual hanging method.
[0004] In order to solve the above technical problems, the utility model provides a support device for electric boiler production, including a support plate, wherein the first movable block, the first fixed block, the third movable block, the second fixed block, and the second movable block are connected in sequence from left to right above the support plate, the first fixed block and the second fixed block are fixedly connected to the support plate, the first fixed block and the second fixed block are provided with a horizontally penetrating hole, a connecting rod is slidably connected in the hole, the connecting rod is fixedly connected to the first movable block, the third movable block, and the second movable block, a first gear seat is provided on the inner side of the first movable block, a second gear seat is provided on the inner side of the second movable block, the first gear seat, the second gear seat and the support plate The gears are fixedly connected, and an inner support plate is provided above the first gear seat, and the left two ends of the inner support plate are fixedly connected to the first half gear. An outer support plate is provided above the second gear seat, and the right two ends of the outer support plate are fixedly connected to the second half gear. The first gear block is fixedly connected above the first movable block, and the second gear block is fixedly connected above the second movable block. The first gear block is meshed with the first half gear, and the second gear block is meshed with the second half gear. A hydraulic cylinder is fixedly connected to the middle of the first fixed block, and the output end of the hydraulic cylinder is fixedly connected to the third movable block. The first gear seat is rotatably connected to the first half gear, and the second gear seat is rotatably connected to the second half gear.
[0005] Furthermore, a baffle is fixedly connected to the right end of the second gear seat.
[0006] Furthermore, a first support rod is fixedly connected to the bottom surface of the inner support plate, and second support rods are fixedly connected to both sides of the bottom surface of the outer support plate.
[0007] Compared with the prior art, the present invention has the following advantages:
[0008] The utility model supports the shell to be painted by the inner supporting plate and the outer supporting plate, which can reduce the time required for the hanging process. The first movable block, the second movable block and the third movable block are controlled by the hydraulic cylinder to move under the connection of the connecting rod, thereby controlling the meshing of the first tooth block with the first half gear and the meshing of the second tooth block with the second half gear, thereby achieving the purpose of alternately supporting the shell by the inner supporting plate and the outer supporting plate, so that the shell can be evenly painted. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic structural diagram of the utility model.
[0010] Figure 2 It is a top view of the utility model.
[0011] Figure 3 It is a side view of the outer support plate of the present utility model.
[0012] Figure 4This is a structural schematic diagram of the first gear seat, the first gear block, and the first movable block of the utility model.
[0013] Figure 5 This is a schematic diagram of the structure of the second gear seat, second gear block, and second movable block of the utility model
[0014] In the figure: 1. conveyor belt, 2. support base, 3. support plate, 4. first gear base, 5. second gear base, 6. first gear block, 7. second gear block, 8. first movable block, 9. second movable block, 10. first half gear, 11. second half gear, 12. first fixed block, 13. second fixed block, 14. third movable block, 15. hydraulic cylinder, 16. inner support plate, 17. outer support plate, 18. connecting rod, 19. first support rod, 20. second support rod, 21. baffle. DETAILED DESCRIPTION
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] like Figures 1 to 5 The support device for electric boiler production shown in the figure includes a support plate 3. In order to control the contact between the first gear block 6, the second gear block 7 and the first half gear 10 and the second half gear 11, the first movable block 8, the first fixed block 12, the third movable block 14, the second fixed block 13, and the second movable block 9 are connected in sequence from left to right above the support plate 3. The first fixed block 12 and the second fixed block 13 are fixedly connected to the support plate 3. A horizontal hole is provided on the first fixed block 12 and the second fixed block 13, and a connecting rod 18 is slidably connected in the hole. The connecting rod 18 is fixedly connected to the first movable block 8, the third movable block 14, and the second movable block 9. In order to support the inner support plate 16 and the outer support plate 17, a first gear seat 4 is provided on the inner side of the first movable block 8, and a second gear seat 5 is provided on the inner side of the second movable block 9. The first gear seat 4, the second gear seat 5, the second gear seat 5, the second gear seat 5, the second gear seat 5, the second gear seat 5, the first gear seat 4 ... first gear seat 4, the second gear seat 5, the second gear seat 5, the first gear seat 4, the second gear seat 5, the second gear seat 5, the first gear seat 4, the second gear seat 5, the second gear seat The wheel seat 5 is fixedly connected to the support plate 3, an inner support plate 16 is provided above the first gear seat 4, and the left two ends of the inner support plate 16 are fixedly connected to the first half gear 10, an outer support plate 17 is provided above the second gear seat 5, and the right two ends of the outer support plate 17 are fixedly connected to the second half gear 11, the first gear block 6 is fixedly connected above the first movable block 8, and the second gear block 7 is fixedly connected above the second movable block 9. The first gear block 6 is meshed with the first half gear 10, and the second gear block 7 is meshed with the second half gear 11. In order to control the movement of the first movable block 8, the third movable block 14 and the second movable block 9, a hydraulic cylinder 15 is fixedly connected to the middle part of the first fixed block 12, and the output end of the hydraulic cylinder 15 is fixedly connected to the third movable block 14. The first gear seat 4 is rotatably connected to the first half gear 10, and the second gear seat 5 is rotatably connected to the second half gear 11.
[0017] In order to prevent the outer shell from falling when the outer support plate 17 supports the outer shell, a baffle 21 is fixedly connected to the right end of the second gear seat 5, and the side section of the baffle 21 is an L-shaped section.
[0018] In order to provide support for the inner support plate 16 and the outer support plate 17 , a first support rod 19 is fixedly connected to the bottom surface of the inner support plate 16 , and second support rods 20 are fixedly connected to both sides of the bottom surface of the outer support plate 17 .
[0019] The working process of this embodiment is as follows:
[0020] At the input end of the conveyor belt 1, the outer surface of the electric boiler shell to be painted is placed upward on the inner support plate 16 and the outer support plate 17 by machine or manually, and one side of the shell falls between the outer support plate 17 and the baffle 21, and is supported by the horizontal position of the baffle 21. The shell to be painted is sent to the paint shop by the conveyor belt 1, and the left side of the shell is painted. After the painting is completed, the hydraulic cylinder 15 is retracted, and the first movable block 8, the second movable block 9, and the third movable block 14 are connected by the connecting rod 18 and move to the left along the straight line connected by the first fixed block 12 and the second fixed block 13. The first tooth block 6 on the first movable block 8 is engaged with the first half gear 10 on both sides of the inner support plate 16. In the process of the first movable block 8 moving to the left, The inner support plate 16 is tilted up with the shell to paint the upper surface and the right side of the shell. After the painting is completed, the hydraulic cylinder 15 is extended, and the first movable block 8, the second movable block 9, and the third movable block 14 are connected to the right along the straight line connecting the first fixed block 12 and the second fixed block 13 under the connection of the connecting rod 18. The second tooth block 7 on the second movable block 9 is engaged with the second half gear 11 on the outer support plate 17. During the right movement of the second movable block 9, the shell is lifted up and falls on the baffle 21. It is supported and limited at the vertical position of the baffle 21, and then the inner surface of the shell is painted. After the painting is completed, the shell is sent out of the paint shop under the action of the conveyor belt 1, and then removed from the outer support plate 17 and sent to the assembly workshop.
Claims
1. A supporting device for electric boiler production, comprising a supporting plate (3), characterized in that: The support plate (3) is connected to the first movable block (8), the first fixed block (12), the third movable block (14), the second fixed block (13), and the second movable block (9) in sequence from left to right. The first fixed block (12) and the second fixed block (13) are fixedly connected to the support plate (3). The first fixed block (12) and the second fixed block (13) are provided with a transversely penetrating hole. A connecting rod (18) is slidably connected in the hole. The connecting rod (18) is fixedly connected to the first movable block (8), the third movable block (14), and the second movable block (9). A first gear seat (4) is provided inside the first movable block (8), and a second gear seat (5) is provided inside the second movable block (9). The first gear seat (4) and the second gear seat (5) are fixedly connected to the support plate (3). An inner support is provided above the first gear seat (4). The first half gear (10) is fixedly connected to the first gear seat (5) at both ends on the left side of the inner support plate (16); an outer support plate (17) is provided above the second gear seat (5); and the second half gear (11) is fixedly connected to the second gear seat (5) at both ends on the right side of the outer support plate (17); the first gear block (6) is fixedly connected above the first movable block (8); and the second gear block (7) is fixedly connected above the second movable block (9); the first gear block (6) is meshed with the first half gear (10); and the second gear block (7) is meshed with the second half gear (11); a hydraulic cylinder (15) is fixedly connected to the middle of the first fixed block (12); and an output end of the hydraulic cylinder (15) is fixedly connected to the third movable block (14); the first gear seat (4) is rotatably connected to the first half gear (10); and the second gear seat (5) is rotatably connected to the second half gear (11).
2. The supporting device for electric boiler production according to claim 1, characterized in that: The right end of the second gear seat (5) is fixedly connected with a baffle (21).
3. The supporting device for electric boiler production according to claim 1, characterized in that: The bottom surface of the inner support plate (16) is fixedly connected to a first support rod (19), and both sides of the bottom surface of the outer support plate (17) are fixedly connected to second support rods (20).