Product pin detection equipment

Through the multiple detection methods of product pin detection equipment, the error problem of pin quantity and position detection is solved, efficient and accurate pin detection is achieved, and product quality and production efficiency are guaranteed.

CN223192371UActive Publication Date: 2025-08-05SUZHOU JIEQI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422489036.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing product pin detection equipment cannot accurately detect pin count and position, resulting in detection errors and defective products, affecting production efficiency.

Method used

The combined detection method of the product pin body, the first detection head, the second detection head, the detection plate, the side detection rack and the detection camera is adopted, and accurate detection is achieved through sensor sensing, multiple detection head detection and camera detection.

Benefits of technology

It improves detection accuracy, reduces the probability of air measurement, ensures detection efficiency and production efficiency, and avoids the tedious operation of manual re-detection.

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    Figure CN223192371U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of detection equipment, in particular to product contact pin detection equipment, which comprises a detection machine body, a main body used for bearing product contact pins for detection, and a vibrator arranged above the detection machine body and used for driving the product contact pins to enter a detection head at a constant speed. The device is provided with the product contact pin body, the first detection head, the second detection head, the detection bedplate, the side detection frame and the detection camera, when the device is used for detecting the product contact pin, the product contact pin body is firstly sensed left and right by a sensor on a pin head sensor frame before being conveyed to the detection bedplate from a product slide way; whether the product has the pins is detected, the probability of empty detection is reduced, then the first detection head and the second detection head detect the number of the pins and the positions of the pins on the pin body of the product from the right side and the upper side, and finally the pin body of the product is moved to the secondary detection table. And the secondary detection of the product pin is completed by the detection camera under the rotation of the secondary detection table.
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Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a product pin detection device. Background Art

[0002] Detection equipment is a device that can detect the properties of objects, environments or substances. It is widely used in industrial production, environmental protection, medical and health fields. From the perspective of detection, detection equipment is mainly divided into three categories: physical detection equipment, chemical detection equipment and biological detection equipment. Physical detection equipment mainly detects the shape, size, weight and other properties of objects. Chemical detection equipment mainly detects the composition, structure and properties of substances. Biological detection equipment mainly detects the physiological and biochemical indicators of organisms.

[0003] After searching, a product inspection device with publication number CN208424583U specifically discloses a product inspection device, including a product inspection station and a database. A label is provided on the product. The product inspection station includes an information acquisition module and a product inspection module, wherein the product inspection module is used to detect the product and obtain product quality information, and transmit the product quality information in the form of light waves. The information acquisition module is used to collect product information on the label, receive the light waves, demodulate the light waves, and bind the product information with the product quality information and transmit it to the database via a power carrier. This application overcomes the traditional equipment's dependence on wireless transmission, avoids the problem of wireless transmission affecting the normal operation of the equipment due to interference, and also solves the problem of complex wiring and inconvenient installation and use of wired transmission.

[0004] During the use of existing product pin detection equipment, the number and pin positions of the product need to be detected in detail. If only a single detection head is used for a first detection, it is impossible to accurately complete the detection of the number and pin positions of the product, which is easy to cause detection errors. In addition, the above-mentioned comparative case lacks a method to enhance the accurate detection of product pins. As a result, defective products caused by detection errors after long-term use not only require manual re-inspection, but also delay the production efficiency of subsequent products.

[0005] Therefore, it is necessary to invent a product pin detection device to solve the above problems. Utility Model Content

[0006] The purpose of the present invention is to provide a product pin detection device, which realizes a detection method through a product pin body, a first detection head, a second detection head, a detection table, a side detection frame and a detection camera, which is not only accurate but also has high detection efficiency, reduces the probability of empty detection, improves the detection accuracy of product pins, avoids defective products caused by detection errors, and avoids the tedious operation of manual re-inspection. Moreover, the entire detection process is fully automatic, which not only ensures the detection efficiency and accuracy of product pins, but also guarantees the production efficiency of subsequent products, so as to solve the problem that in the prior art, the number and position of product pins need to be detected in detail during use of the product pin detection device. If only a single detection head is used for one detection, it is impossible to accurately complete the detection of the number and position of product pins, which is easy to cause detection errors. In addition, the above-mentioned comparative case lacks a method for strengthening the accurate detection of product pins. Therefore, defective products caused by detection errors after long-term use not only require manual re-inspection, but also delay the production efficiency of subsequent products.

[0007] In order to achieve the above-mentioned object, the present utility model provides the following technical solutions: a product pin detection device, comprising a detection body for carrying a main body for product pin detection;

[0008] The vibrator is arranged above the detection body and is used to drive the product pin to enter the detection head at a uniform speed. A product slide is fixedly installed above the vibrator, and the product pin body is arranged inside the product slide;

[0009] A first adjustment frame is provided above the detection body and is used to adjust the position of the first detection head, and the first detection head is fixedly installed above the first adjustment frame, a second adjustment frame is fixedly installed on one side of the first adjustment frame, and a second detection head is provided above the second adjustment frame;

[0010] The detection platform is arranged above the detection body and is used for connecting and installing the needle sensor rack, and a mounting bracket is fixedly installed on the bottom of the detection platform, a servo motor is arranged inside the mounting bracket, and a first turntable is fixedly installed on the output end of the servo motor, the interior of the first turntable is movably connected with a transmission belt, the inner side of the transmission belt is movably connected with a second turntable, the outside of the second turntable is fixedly installed with a transmission rod, and the top of the transmission rod is fixedly installed with a secondary detection platform, a side detection frame is provided on one side of the detection platform, and a detection camera is fixedly installed above the side detection frame.

[0011] Preferably, a fixing frame is fixedly installed above the detection table, a fixed slide rail is provided above the fixing frame, a fixed slide sleeve is movably connected to the outside of the fixed slide rail, and a telescopic cylinder is provided on one side of the fixed slide sleeve.

[0012] Preferably, a pneumatic chuck is fixedly mounted above the fixed sleeve, and a pneumatic clamping jaw is fixedly mounted outside the pneumatic chuck.

[0013] Preferably, the first turntable is movably connected to the second turntable, and the transmission rod is fixedly connected to the second turntable.

[0014] Preferably, an adjustment frame is provided on one side of the detection table, a pneumatic clamping platform is fixedly installed above the adjustment frame, and a product clamping claw is provided on one side of the pneumatic clamping platform.

[0015] Preferably, a placement rack is provided below the product clamping jaws, and a product outflow channel is fixedly installed above the placement rack.

[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0017] The utility model is provided with a product pin body, a first detection head, a second detection head, a detection table, a side detection frame and a detection camera. When the device is used to inspect the product pins, the product pin body is sent from the product slide to the detection table, where it is first sensed left and right by the sensor on the needle sensor frame to detect whether there are pins on the product, thereby reducing the probability of empty detection. Then the first detection head and the second detection head detect the number and pin positions of the product pin body from the right and top. Finally, the product pin body is moved to the secondary detection table, and the detection camera completes the secondary detection of the product pins under the rotation of the secondary detection table. Such a detection method is not only accurate but also has high detection efficiency, reduces the probability of empty detection, improves the detection accuracy of the product pins, avoids defective products caused by detection errors, and avoids the tedious operation of manual re-inspection. Moreover, the entire detection process is fully automatic, which not only ensures the detection efficiency and accuracy of the product pins, but also guarantees the production efficiency of subsequent products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic structural diagram of the second detection head of the utility model;

[0021] Figure 3 This is a schematic diagram of the pneumatic gripper structure of the utility model;

[0022] Figure 4 This is a structural diagram of the secondary testing platform of the utility model;

[0023] Figure 5 This is a schematic diagram of the product outflow channel structure of the present utility model.

[0024] Description of reference numerals:

[0025] 1. Detection body; 2. Vibrator; 3. Product slide; 4. Product pin body; 5. First adjustment frame; 6. First detection head; 7. Second adjustment frame; 8. Second detection head; 9. Detection table; 10. Needle sensor frame; 11. Fixed frame; 12. Fixed slide rail; 13. Fixed sleeve; 14. Telescopic cylinder; 15. Pneumatic chuck; 16. Pneumatic gripper; 17. Mounting bracket; 18. Servo motor; 19. First turntable; 20. Drive belt; 21. Second turntable; 22. Drive rod; 23. Secondary detection table; 24. Side detection frame; 25. Detection camera; 26. Adjustment frame; 27. Pneumatic clamping table; 28. Product gripper; 29. Placement frame; 30. Product outflow channel. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] The utility model provides Figure 1-5 A product pin detection device shown includes a detection body 1 for carrying a main body for product pin detection;

[0028] The vibrator 2 is arranged above the detection body 1 and is used to drive the product pin to enter the detection head at a uniform speed. A product slide 3 is fixedly installed above the vibrator 2, and a product pin body 4 is arranged inside the product slide 3;

[0029] A first adjustment frame 5 is provided above the detection body 1 and is used to adjust the position of the first detection head 6. The first detection head 6 is fixedly mounted above the first adjustment frame 5. A second adjustment frame 7 is fixedly mounted on one side of the first adjustment frame 5. A second detection head 8 is provided above the second adjustment frame 7.

[0030] The detection table 9 is arranged above the detection body 1 and is used to connect and install the needle sensor frame 10. A mounting bracket 17 is fixedly installed on the bottom of the detection table 9, and a servo motor 18 is arranged inside the mounting bracket 17. A first turntable 19 is fixedly installed on the output end of the servo motor 18. A transmission belt 20 is movably connected inside the first turntable 19, and a second turntable 21 is movably connected to the inner side of the transmission belt 20. A transmission rod 22 is fixedly installed outside the second turntable 21, and a secondary detection platform 23 is fixedly installed on the top of the transmission rod 22. A side detection frame 24 is provided on one side of the detection table 9, and a detection camera 25 is fixedly installed above the side detection frame 24. When the product pin body 4 moves to the secondary detection platform 23, the detection camera 25 completes the secondary detection of the product pin under the rotation of the secondary detection platform 23. Such a detection method is not only accurate but also efficient, reduces the probability of empty measurement, and improves the detection accuracy of the product pin.

[0031] like Figure 1 、 Figure 2 and Figure 3 As shown, a fixed frame 11 is fixedly installed above the inspection table 9, a fixed slide rail 12 is provided above the fixed frame 11, a fixed slide sleeve 13 is movably connected to the outside of the fixed slide rail 12, a telescopic cylinder 14 is provided on one side of the fixed slide sleeve 13, and the telescopic cylinder 14 can push the fixed slide sleeve 13 to move horizontally to the left and right positions on the inspection table 9, a pneumatic chuck 15 is fixedly installed above the fixed sleeve 13, and a pneumatic clamping jaw 16 is fixedly installed outside the pneumatic chuck 15, and the pneumatic chuck 15 and the pneumatic clamping jaw 16 cooperate to deliver the product pin body 4 to the secondary inspection table 23.

[0032] like Figure 1 、 Figure 4 and Figure 5 As shown, the first turntable 19 is movably connected to the second turntable 21, and the transmission rod 22 is fixedly connected to the second turntable 21. The linkage operation of the first turntable 19 and the second turntable 21 drives the secondary inspection platform 23 to rotate, thereby completing the secondary inspection. An adjustment frame 26 is provided on one side of the inspection table 9, and a pneumatic clamping platform 27 is fixedly installed above the adjustment frame 26. A product clamping claw 28 is provided on one side of the pneumatic clamping platform 27. The pneumatic clamping platform 27 and the product clamping claw 28 cooperate to deliver the inspected product pin body 4 to the product outflow channel 30. A placement rack 29 is provided below the product clamping claw 28, and a product outflow channel 30 is fixedly installed above the placement rack 29. The overall structure of the product outflow channel 30 is simple and easy to operate. If a fault occurs, it is also convenient for maintenance personnel to carry out timely repair and replacement.

[0033] The working principle of this utility model is as follows: first, connect the external power supply, take out the product pin body 4 that needs to be tested and place it on the product slide 3, then turn on the switch of the vibrator 2, the vibrator 2 drives the product slide 3 to vibrate, so that the product pin body 4 on the product slide 3 is uniformly transported to the detection table 9, and is sensed left and right by the sensor on the needle sensor frame 10, so that it can detect whether there is a pin on the product, reducing the probability of empty detection, and then the position of the first detection head 6 and the second detection head 8 can be adjusted through the first adjustment frame 5 and the second adjustment frame 7 to make The first detection head 6 and the second detection head 8 detect the number of pins and the position of the pins on the product pin body 4 from the right side and the top. Then, after one detection is completed, the pneumatic chuck 15 and the pneumatic clamping claw 16 can cooperate to clamp the product pin body 4, and then turn on the switch of the telescopic cylinder 14. The telescopic cylinder 14 pushes the fixed sleeve 13 to move horizontally on the fixed frame 11, thereby placing the product pin body 4 on the secondary detection table 23, and then turn on the switch of the servo motor 18 to allow the secondary detection table 23 to drive the product pin body 4 to rotate. Then, the detection camera 25 and the needle sensor rack 10 cooperate to complete the secondary detection of the product pins. This detection method is not only accurate but also highly efficient, reduces the probability of empty detection, and improves the detection accuracy of the product pins. Subsequently, the product pin bodies 4 that have completed the inspection are clamped by the pneumatic clamping platform 27 and the product clamping claws 28, and the inspected product pin bodies 4 are sent to the product outflow channel 30 for classification to complete the inspection work. Finally, after completing the use of all product pin detection equipment according to the above operations, turn off the switch of the vibrator 2, turn off the switch of the telescopic cylinder 14, turn off the switch of the servo motor 18, and cut off the external power supply if it is not used for a long time. In this way, the use process of the product pin detection equipment is completed.

[0034] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A product pin detection device, characterized by: include A detection body (1) is used to carry a main body for product pin detection; A vibrator (2) is arranged above the detection body (1) and is used to drive the product pin to enter the detection head at a uniform speed, and a product slide (3) is fixedly installed above the vibrator (2), and a product pin body (4) is arranged inside the product slide (3); A first adjustment frame (5) is arranged above the detection body (1) and is used to adjust the position of the first detection head (6), and the first detection head (6) is fixedly installed above the first adjustment frame (5), a second adjustment frame (7) is fixedly installed on one side of the first adjustment frame (5), and a second detection head (8) is arranged above the second adjustment frame (7); The detection table (9) is arranged above the detection body (1) and is used for connecting and installing the needle sensor frame (10), and a mounting bracket (17) is fixedly installed at the bottom of the detection table (9), a servo motor (18) is arranged inside the mounting bracket (17), and a first turntable (19) is fixedly installed at the output end of the servo motor (18), the interior of the first turntable (19) is movably connected to a transmission belt (20), an inner side of the transmission belt (20) is movably connected to a second turntable (21), a transmission rod (22) is fixedly installed outside the second turntable (21), and a secondary detection table (23) is fixedly installed on the top of the transmission rod (22), a side detection frame (24) is arranged on one side of the detection table (9), and a detection camera (25) is fixedly installed above the side detection frame (24).

2. The product pin detection device according to claim 1, characterized in that: A fixing frame (11) is fixedly installed above the detection table (9), a fixing slide rail (12) is provided above the fixing frame (11), a fixing slide sleeve (13) is movably connected to the outside of the fixing slide rail (12), and a telescopic cylinder (14) is provided on one side of the fixing slide sleeve (13).

3. The product pin detection device according to claim 2, characterized in that: A pneumatic chuck (15) is fixedly mounted above the fixed sliding sleeve (13), and a pneumatic clamping claw (16) is fixedly mounted outside the pneumatic chuck (15).

4. The product pin detection device according to claim 1, characterized in that: The first rotating disk (19) is movably connected to the second rotating disk (21), and the transmission rod (22) is fixedly connected to the second rotating disk (21).

5. The product pin detection device according to claim 1, characterized in that: An adjustment frame (26) is provided on one side of the detection table (9), a pneumatic clamping platform (27) is fixedly installed above the adjustment frame (26), and a product clamping claw (28) is provided on one side of the pneumatic clamping platform (27).

6. The product pin detection device according to claim 5, characterized in that: A placement rack (29) is provided below the product clamping claw (28), and a product outflow channel (30) is fixedly installed above the placement rack (29).

Citation Information

Patent Citations

  • Product detection equipment

    CN208424583U