Sampling equipment for cutting thermal insulation material

By introducing protective covers and filtration systems into the insulation material cutting equipment, the performance differences and harmful gas problems caused by the complex sampling environment are solved, dust-free sampling and harmful gas filtration are realized, and sampling accuracy and workshop safety are ensured.

CN223192582UActive Publication Date: 2025-08-05ZHUHAI KAITIAN HEAT PRESERVATION PROD CO LTD
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Patent Information

Application Number
CN202422104675.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-05
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing sampling equipment for cutting insulation materials cannot effectively protect the sampling materials in complex workshop environments, resulting in differences in performance indicator parameters and the inability to effectively filter harmful gases.

Method used

A sampling device including a protective cover, a laser cutting instrument, a cylinder, a suction fan and a waste gas filter box is designed. Through the cutting and filtration system in the protective cover, the sampling environment is ensured to be free of dust and impurities and filtered for harmful gases.

Benefits of technology

It realizes sampling and cutting in a dust-free environment, reduces the differences in sample performance indicators, protects the working workshop environment, and effectively filters harmful gases.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sampling equipment for cutting a thermal insulation material. The laser cutting device comprises a base, a protective cover is arranged at the top end of the base, an electric guide rail is arranged at the top end of the base, a connecting column is arranged on one side of the electric guide rail, a laser cutting instrument is arranged at the top end of the connecting column, a first air cylinder is arranged on one side of the laser cutting instrument, and the output end of the first air cylinder is connected with a first pressing plate. A third mounting frame is arranged on one side of the laser cutting instrument, a motor is arranged on one side of the third mounting frame, the output end of the motor is connected with a gear, a rack is arranged on one side of the connecting column, and a sample collecting box is arranged on one side of the base in a sliding mode. By means of the protective cover, the sampling and cutting environment can be kept in a dust-free and impurity-free environment, various influences on samples during sampling are reduced, meanwhile, harmful gas generated by cutting can be filtered, and the environment of a workshop is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat-insulating material production, in particular to a sampling device for cutting heat-insulating materials. Background Art

[0002] Thermal insulation materials generally refer to materials with a thermal coefficient of 0.12 or less. Thermal insulation materials are rapidly developing, and the use of advanced thermal insulation technologies and materials in industry and construction can often achieve twice the result with half the effort. For every ton of mineral wool insulation used in construction, one ton of oil can be saved annually.

[0003] During the production of thermal insulation materials, various performance indicators such as density, water absorption, thermal conductivity, etc. can be tested by cutting and sampling to ensure that they meet the design requirements and relevant standards. This helps to screen out batches of substandard quality and prevent them from being used in the project, thereby ensuring the overall construction quality and the service life of the building.

[0004] When using existing sampling equipment for cutting insulation materials, due to the complex workshop environment and the inability to carefully protect the sampling materials during sampling, the various performance index parameters of the samples vary. Utility Model Content

[0005] The purpose of the utility model is to provide a sampling device for cutting thermal insulation materials to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: comprising a base, a protective cover is provided at the top of the base, an electric rail is provided at the top of the base, a connecting column is provided on one side of the electric rail, a laser cutter is provided on the top of the connecting column, a cylinder 1 is provided on one side of the laser cutter, a pressure plate 1 is connected to the output end of the cylinder 1, a mounting bracket 3 is provided on one side of the laser cutter, a motor is provided on one side of the mounting bracket 3, a gear is connected to the output end of the motor, a rack is provided on one side of the connecting column, and a sample collection box is slidably provided on one side of the base.

[0007] Preferably, a second cylinder is provided at the top of the protective cover, an output end of the second cylinder extends into the interior of the protective cover and is connected to a connecting plate, a connecting rod is provided at the bottom end of the connecting plate, and a second pressure plate is provided at the bottom end of the connecting rod.

[0008] Preferably, a bracket is provided at the top of the protective cover, a suction fan is provided at the top of the bracket, a three-way pipe is connected to the suction end of the suction fan, suction pipes are provided at both ends of the three-way pipe, the other end of the suction pipe is connected to the protective cover, an exhaust pipe is provided on one side of the suction fan, and an exhaust gas filter box is connected to one end of the exhaust pipe.

[0009] Preferably, the rack is meshed with the gear.

[0010] Preferably, a guide plate is provided on the top of the base.

[0011] Preferably, a feed port is provided on one side of the protective cover, and an observation window is provided on one side of the protective cover.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The insulation material is placed into the protective cover through the feed port, and the laser cutter cuts and samples the insulation material at different positions. After cutting, the cylinder on one side of the laser cutter presses the pressure plate to push the cut sample into the sample collection box. At the same time, the harmful gas generated by cutting the insulation material inside the protective cover is sucked in by the suction fan and then discharged into the exhaust gas filter box. After being filtered through the activated carbon filter inside the exhaust gas filter box, it is discharged through the exhaust port above the exhaust gas filter box.

[0014] The protective cover can keep the sampling and cutting environment in a dust-free and debris-free environment, reducing various influences on the sample sampling. At the same time, it can filter the harmful gases generated by cutting and protect the workshop environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a sampling device for cutting thermal insulation materials according to the present invention;

[0016] Figure 2 This is a partial structural diagram of a sampling device for cutting thermal insulation materials according to the present invention;

[0017] Figure 3 The utility model is a partial structural diagram of a sampling device for cutting thermal insulation materials.

[0018] Figure 4 The utility model is a schematic diagram of the side structure of a sampling device for cutting thermal insulation materials.

[0019] In the figure: 1. Base; 2. Protective cover; 3. Electric guide rail; 8. Connecting column; 9. Laser cutter; 10. Cylinder 1; 11. Press plate 1; 12. Mounting frame 3; 13. Motor; 14. Gear; 15. Rack; 16. Sample collection box; 17. Cylinder 2; 18. Connecting plate; 19. Connecting rod; 20. Press plate 2; 21. Bracket; 22. Suction fan; 23. Tee pipe; 24. Intake pipe; 25. Exhaust pipe; 26. Exhaust gas filter box; 27. Feed inlet; 28. Observation window; 29. Guide plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-3 The utility model provides a technical solution: it includes a base 1, a protective cover 2 is provided on the top of the base 1, an electric rail 3 is provided on the top of the base 1, a connecting column 8 is provided on one side of the electric rail 3, a laser cutter 9 is provided on the top of the connecting column 8, a cylinder 10 is provided on one side of the laser cutter 9, a pressure plate 11 is connected to the output end of the cylinder 10, a mounting bracket 3 12 is provided on one side of the laser cutter 9, a motor 13 is provided on one side of the mounting bracket 3 12, a gear 14 is connected to the output end of the motor 13, a rack 15 is provided on one side of the connecting column 8, and a sample collection box 16 is slidably provided on one side of the base 1.

[0022] Reference Figure 1-2 , a cylinder 2 17 is provided at the top of the protective cover 2, the output end of the cylinder 2 17 extends to the inside of the protective cover 2 and is connected with a connecting plate 18, a connecting rod 19 is provided at the bottom end of the connecting plate 18, and a pressure plate 20 is provided at the bottom end of the connecting rod 19;

[0023] By adopting the above technical solution, the connecting plate 18 is pressed down by the second cylinder 17, and the connecting plate 18 presses down the connecting rod 19 and the second pressing plate 20, so that the thermal insulation material is fixed and cutting is convenient.

[0024] Reference Figure 1 A bracket 21 is provided at the top of the protective cover 2, and a suction fan 22 is provided at the top of the bracket 21. A three-way pipe 23 is connected to the suction end of the suction fan 22. Suction pipes 24 are provided at both ends of the three-way pipe 23. The other end of the suction pipe 24 is connected to the protective cover 2. An exhaust pipe 25 is provided on one side of the suction fan 22, and one end of the exhaust pipe 25 is connected to an exhaust gas filter box 26.

[0025] By adopting the above technical solution, the harmful gas generated by cutting the insulation material inside the protective cover 2 is sucked in by the suction fan 22, and then discharged into the exhaust gas filter box 26, and then filtered through the activated carbon filter mesh inside the exhaust gas filter box 26, and discharged through the exhaust port above the exhaust gas filter box 26.

[0026] Reference Figure 3 , the rack 15 is meshed with the gear 14;

[0027] By adopting the above technical solution, the motor 13 rotates the rack 15, and the rack 15 is engaged with the gear 14, thereby driving the motor 13 and the laser cutting device 9 to move and cut.

[0028] Reference Figure 3 , a guide plate 29 is provided at the top of the base 1;

[0029] By adopting the above technical solution, since the thermal insulation material is relatively soft and is easily bent when placed, the thermal insulation material can be placed stably through the guide plate 29.

[0030] Referring to the figure, a feed port 27 is provided on one side of the protective cover 2, and an observation window 28 is provided on one side of the protective cover 2;

[0031] By adopting the above technical solution, the heat-insulating material is put into the protective cover 2 through the feed port 27 and the heat-insulating material is cut through the observation window 28 .

[0032] Working Principle: Insulation material is placed into protective cover 2 through feed inlet 27. Cylinder 2 (17) presses down connecting plate 18, which in turn presses down connecting rod 19 and pressure plate 2 (20), securing the material. Connecting column 8 is moved via electrical rail 3. A rack 15 mounted on one side of connecting column 8 meshes with gear 14, driving motor 13 and laser cutter 9. Together, these two components allow laser cutter 9 to cut and sample different locations of the insulation material. After cutting, cylinder 10 on one side of laser cutter 9 presses down pressure plate 11, pushing the cut sample into sample collection box 16. Meanwhile, harmful gases generated by the cutting of the insulation material inside protective cover 2 are drawn in by suction fan 22 and discharged into exhaust filter box 26. After filtering through the activated carbon filter inside exhaust filter box 26, they are discharged through the exhaust port above exhaust filter box 26. The cut sample is removed by pulling out sample collection box 16 using its handle.

[0033] When the utility model is in use, the protective cover 2 can keep the sampling and cutting environment in a dust-free and debris-free environment, reducing various influences on the sample sampling, and at the same time can filter the harmful gases generated by cutting, protecting the workshop environment.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sampling device for cutting thermal insulation materials, comprising a base (1), characterized in that: The top of the base (1) is provided with a protective cover (2), the top of the base (1) is provided with an electric rail (3), the movable end of the electric rail (3) is provided with a connecting column (8), the top of the connecting column (8) is provided with a laser cutter (9), one side of the laser cutter (9) is provided with a cylinder (10), the output end of the cylinder (10) is connected to a pressure plate (11), one side of the laser cutter (9) is provided with a mounting frame (12), one side of the mounting frame (12) is provided with a motor (13), the output end of the motor (13) is connected to a gear (14), one side of the connecting column (8) is provided with a rack (15), and one side of the base (1) is provided with a sample collection box (16) for sliding.

2. The sampling device for cutting thermal insulation materials according to claim 1, characterized in that: The top of the protective cover (2) is provided with a second cylinder (17), the output end of the second cylinder (17) extends into the interior of the protective cover (2) and is connected to a connecting plate (18), the bottom end of the connecting plate (18) is provided with a connecting rod (19), and the bottom end of the connecting rod (19) is provided with a second pressure plate (20).

3. The sampling device for cutting thermal insulation materials according to claim 1, characterized in that: The top of the protective cover (2) is provided with a bracket (21), the top of the bracket (21) is provided with a suction fan (22), the suction end of the suction fan (22) is connected with a three-way pipe (23), both ends of the three-way pipe (23) are provided with a suction pipe (24), the other end of the suction pipe (24) is connected to the protective cover (2), one side of the suction fan (22) is provided with an exhaust pipe (25), and one end of the exhaust pipe (25) is connected with an exhaust gas filter box (26).

4. The sampling device for cutting thermal insulation materials according to claim 1, characterized in that: The rack (15) is meshed with the gear (14).

5. The sampling device for cutting thermal insulation materials according to claim 1, characterized in that: A guide plate (29) is provided at the top of the base (1).

6. The sampling device for cutting thermal insulation materials according to claim 1, characterized in that: A feed port (27) is provided on one side of the protective cover (2), and an observation window (28) is provided on one side of the protective cover (2).