Lipid dissolving detection device for plastic particles

The pallet is fixed through the limiting plate and spring structure, combined with the detection camera and air purification system, the inaccuracy of the detection result caused by the position deviation of the pallet is solved, and high-precision melt flow rate measurement and staff safety protection are achieved.

CN223192913UActive Publication Date: 2025-08-05JIUJIANG GENERAL PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202422174666.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-05
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The pallets of existing plastic particles that are lipolysis detection devices are susceptible to external factors, resulting in position deviation, affecting the accuracy of the detection results and increasing operation difficulty.

Method used

The tray is fixed with a limit plate and a spring structure, combined with a detection camera and an air purification system, to ensure that the tray does not shift during the detection process and filter harmful gases.

Benefits of technology

It realizes high accuracy and reliability in the measurement of the melt flow rate of plastic particles, prevents the movement of the pallet during the inspection process, ensures data accuracy, and protects the safety of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic particle detection, in particular to a fat dissolving detection device for plastic particles. According to the technical scheme, the fat dissolving detection device for the plastic particles comprises a bottom plate, a device body is fixedly arranged on the upper end face of the bottom plate, and a top plate is welded to the upper end face of the device body. When a tray is placed in the placing frame, the tray is in contact with the limiting plate and exerts certain extrusion force, the limiting plate can move inwards under the pressure of the tray and further compresses the spring, elastic potential energy is stored through compression of the spring, and after the tray is completely placed in place, the spring tries to restore to the original shape, and the tray is placed in place. When the device vibrates slightly under the influence of external factors, outward thrust is generated on the limiting plates, the outward thrust is transmitted to the tray through the limiting plates, a stable fixed state is formed, and even if the device vibrates slightly under the influence of external factors, the center position of the tray can be kept not to deviate; and the measurement of the melt flow rate of the plastic particles in the detection process is not interfered.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic particle detection, in particular to a fat dissolving detection device for plastic particles. Background Art

[0002] Plastic melt index is also known as melt flow rate, which refers to the mass of polymer material melt passing through a standard die every ten minutes under a certain temperature and load. It is an indicator of the fluidity and processability of plastic materials. The larger the melt index, the better the fluidity. To a certain extent, it can also reflect the molecular weight of the material. The smaller the melt index, the larger the molecular weight.

[0003] In common lipolysis testing devices for plastic particles, the tray is placed directly on the placement table. When performing lipolysis testing on plastic particles, the instability of the tray is easily affected by external factors, such as slight vibrations, operator touch, or other mechanical disturbances, which can cause position shifts. In addition, the position of the tray may be slightly different each time, which will lead to differences in the results of each test, affecting the accuracy of the experiment, thereby increasing the difficulty of operation and the potential error rate.

[0004] Therefore, for the above-mentioned lipolysis detection device for plastic particles, the tray is placed directly on the placement table. When the plastic particles are subjected to lipolysis detection, the instability of the tray is easily affected by external factors, causing the position of the tray to shift, affecting the test data of the experiment. This problem urgently needs to be solved to improve the use scenario of the lipolysis detection device for plastic particles. Utility Model Content

[0005] In order to overcome the common lipolysis detection device for plastic particles, the tray is placed directly on the placement table, so that the position of the tray may be slightly different each time, which will cause differences in the results of each test, affecting the accuracy of the experiment, thereby increasing the difficulty of operation and the potential error rate.

[0006] The technical solution of the utility model is: a lipolysis detection device for plastic particles, comprising a bottom plate, a device body is fixedly provided on the upper end surface of the bottom plate, a top plate is welded to the upper end surface of the device body, a placement rack is fixedly provided on the upper end surface of the bottom plate, a plurality of mounting cylinders are fixedly installed on the inner surface of the placement rack, one end of a spring is installed inside the mounting cylinder, the other end of the spring is connected to one end of a connecting piece, the other end of the connecting piece is installed on the outer surface of the limit plate, a tray is placed on the inner side of the placement rack, the upper end surface of the tray is fixedly connected to a fixing plate, the upper end surface of the fixing plate is fixedly provided with a handle, the inner surface of the tray is installed with a bar scale plate, and the inner rear end surface of the device body is installed with a detection camera.

[0007] Preferably, when the tray is placed in the placement rack, the tray contacts the limit plate and applies a certain extrusion force. The limit plate moves inward under the pressure of the tray, thereby compressing the spring. The compression of the spring stores elastic potential energy. When the tray is fully placed in place, the spring begins to try to return to its original state, thereby generating an outward thrust on the limit plate. The outward thrust is transmitted to the tray through the limit plate, forming a stable fixed state. Even if the device vibrates slightly under the influence of external factors, the center position of the tray can be kept from shifting, ensuring that the melt flow rate measurement of the plastic particles during the detection process is not disturbed. The handle fixed on the fixed plate makes it convenient for the user to take out or place the tray. The detection camera collects and records the image of the granular material falling after melting, and uses the scale plate in the image as a reference to assist in the reference of the falling rate. The collected data is used in conjunction with the software to analyze the melt flow rate. This structure effectively prevents any unnecessary movement of the tray during the detection process, while providing intuitive image records for subsequent analysis and data processing, ensuring the high accuracy and reliability of the melt flow rate detection of the plastic particles.

[0008] Preferably, an observation window is provided on the right end face of the device body, a box door is installed on the front end surface of the device body, and four supporting feet are fixedly provided on the lower end face of the bottom plate. By providing the observation window, it is convenient for staff to observe the inside of the device, and by providing the box door, it is convenient to open the box door to place or take out the pallet.

[0009] Preferably, the upper end surface of the top plate is fixedly connected to a feed pipe, and the lower end surface of the top plate is fixedly connected to a pipeline. The pipeline and the feed pipe are interconnected, and a retaining net is fixedly connected to the inside of the pipeline. Plastic particles are placed in the feed pipe and enter the pipeline through the feed pipe. The retaining net intercepts the plastic particles, and the plastic particles wait for heating in the pipeline.

[0010] Preferably, the lower end face of the pipe is fixedly connected to a dripping head, the outer surface of the pipe is installed with an electric heating plate, and the upper end face of the feed pipe is installed with a sealing cover. When the electric heating plate is started, the pipe will be heated to melt the plastic particles. The melted plastic particles will pass through the baffle and enter the dripping head, and fall under the action of the dripping head and gravity. The detection camera is then used to capture dynamic images of the granular material flowing through the detection area after being heated and melted. These images contain real-time conditions of the flow of the granular material melt, where the scale plate serves as a reference to help measure the flow rate of the melt. By analyzing the image data collected by the camera through software, the melt flow rate can be accurately calculated. The setting of the sealing cover prevents the harmful gases generated by the melted plastic particles from being discharged through the feed pipe and causing harm to the staff.

[0011] Preferably, an air purification box is fixedly provided on the upper end surface of the top plate, and a pump body is installed on the inner bottom surface of the air purification box. During processing, especially in the process involving plastic melting and molding, volatile organic compounds, smoke, particulate matter and other harmful gases will be generated. These substances have potential hazards to human health and the environment. The air purification box can filter and discharge the harmful gases generated during the melting of plastic particles, ensuring the physical safety of the workers.

[0012] Preferably, the output end of the pump body is fixedly connected to the delivery pipe 1, the lower end face of the delivery pipe 1 is installed with a suction head, the outer surface of the delivery pipe 1 is fixedly connected to one end of the delivery pipe 2, the other end of the delivery pipe 2 is fixedly connected to the outer surface of the pipeline, and an electromagnetic valve is installed at the connection between the delivery pipe 2 and the pipeline. When the pump body is started, the harmful gas enters the delivery pipe 1 through the suction head, and then enters the air purification box through the delivery pipe 1 for treatment. When the electromagnetic valve is opened, the harmful gas inside the pipeline is transported into the air purification box for treatment.

[0013] Preferably, a control panel is installed on the left end face of the device body, and an exhaust port is provided on the upper end face of the air purification box, through which the treated harmful gases are discharged. The setting of the control panel makes it convenient for the staff to control the device.

[0014] Beneficial effects of the utility model:

[0015] 1. When the pallet is placed in the placement rack, it contacts the limit plate and exerts a certain extrusion force. The limit plate moves inward under the pressure of the pallet, thereby compressing the spring. The compression of the spring stores elastic potential energy. When the pallet is fully placed in place, the spring begins to try to return to its original shape, thus generating an outward thrust on the limit plate. The outward thrust is transmitted to the pallet through the limit plate, forming a stable fixed state. Even if the device vibrates slightly due to external factors, the center position of the pallet can be kept from shifting, ensuring that the melt flow rate measurement of the plastic particles is not disturbed during the test process.

[0016] 2. By setting up an air purification box, the air purification box can filter and treat the harmful gases generated during the melting process of plastic particles, ensuring the health safety of the staff. By starting the pump body, the harmful gases enter the delivery pipe through the suction head, and then enter the air purification box through the delivery pipe to treat the harmful gases. When the solenoid valve is opened, the harmful gases inside the pipeline are transported into the air purification box for treatment, and the treated harmful gases are discharged through the exhaust port. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a schematic diagram of the three-dimensional structure of a fat dissolving detection device for plastic particles of the present invention;

[0018] Figure 2 Shown is a schematic diagram of a three-dimensional cross-sectional structure of a fat dissolving detection device for plastic particles of the present invention;

[0019] Figure 3 Shown is a schematic diagram of the disassembled structure of the placement frame of a fat dissolving detection device for plastic particles of the present invention;

[0020] Figure 4 What is shown is a schematic diagram of the three-dimensional cross-sectional installation structure of a fat dissolving detection device for plastic particles of the present invention.

[0021] In the figure: 1. Bottom plate; 2. Device body; 3. Top plate; 4. Box door; 5. Observation window; 6. Placement rack; 7. Feed pipe; 8. Sealing cover; 9. Support foot; 10. Pipe; 11. Mounting cylinder; 12. Spring; 13. Connector; 14. Limit plate; 15. Tray; 16. Fixing plate; 17. Handle; 18. Scale plate; 19. Heating plate; 20. Baffle; 21. Drip head; 22. Detection camera; 23. Air purification box; 24. Pump body; 25. Delivery pipe 1; 26. Delivery pipe 2; 27. Solenoid valve; 28. Exhaust port. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] See also Figure 1-Figure 4 The utility model provides an embodiment: a lipolysis detection device for plastic particles, comprising a bottom plate 1, a device body 2 is fixedly provided on the upper end surface of the bottom plate 1, a top plate 3 is welded on the upper end surface of the device body 2, a placement rack 6 is fixedly provided on the upper end surface of the bottom plate 1, a plurality of mounting cylinders 11 are fixedly installed on the inner surface of the placement rack 6, one end of a spring 12 is installed inside the mounting cylinder 11, the other end of the spring 12 is connected to one end of a connecting member 13, the other end of the connecting member 13 is installed on the outer surface of a limiting plate 14, a tray 15 is placed on the inner side of the placement rack 6, the upper end surface of the tray 15 is fixedly connected to a fixing plate 16, the upper end surface of the fixing plate 16 is fixedly provided with a handle 17, the inner surface of the tray 15 is installed with a bar scale plate 18, and the inner rear end surface of the device body 2 is installed with a detection camera 22.

[0024] See also Figure 1-Figure 4In this embodiment, an observation window 5 is provided on the right end face of the device body 2, a box door 4 is installed on the front surface of the device body 2, and four supporting legs 9 are fixedly provided on the lower end face of the bottom plate 1. By providing the observation window 5, it is convenient for the staff to observe the inside of the device. By providing the box door 4, it is convenient to open the box door 4 to place or take out the tray 15. The upper end face of the top plate 3 is fixedly connected to the feed pipe 7, and the lower end face of the top plate 3 is fixedly connected to the pipe 10. The pipe 10 and the feed pipe 7 are interconnected. The inside of the pipe 10 is fixedly connected with a blocking net 20. The plastic particles are placed in the feed pipe 7 and enter the pipe 10 through the feed pipe 7. The blocking net 20 intercepts the plastic particles, and the plastic particles wait for heating in the pipe 10.

[0025] See also Figure 1-Figure 4In this embodiment, the lower end face of the pipe 10 is fixedly connected with a dripping head 21, the outer surface of the pipe 10 is installed with an electric heating plate 19, and the upper end face of the feed pipe 7 is installed with a sealing cover 8. When the electric heating plate 19 is started, the pipe 10 will be heated to melt the plastic particles. The melted plastic particles will pass through the baffle 20 and enter the dripping head 21. Under the action of the dripping head 21 and gravity, they fall down. The detection camera 22 is then used to capture dynamic images of the granular material flowing through the detection area after being heated and melted. These images contain the flow of the granular material melt. The real-time situation of the melt is shown in FIG1 , in which the scale plate 18 is used as a reference to help measure the flow rate of the melt. By analyzing the image data collected by the camera through software, the melt flow rate can be accurately calculated. The setting of the sealing cover 8 prevents the harmful gases generated by the molten plastic particles from being discharged through the feed pipe 7 and causing harm to the staff. The upper end surface of the top plate 3 is fixedly provided with an air purification box 23, and the inner bottom surface of the air purification box 23 is installed with a pump body 24. During processing, especially in the links involving plastic melting and molding, volatile organic compounds, smoke, particulate matter and other harmful gases will be generated. These substances have potential hazards to human health and the environment. The air purification box 23 can filter and discharge the harmful gases generated in the melting process of plastic particles, ensuring the physical safety of the staff. The output end of the pump body 24 is fixedly connected to a delivery pipe 1 25, and a suction head is installed on the lower end surface of the delivery pipe 1 25. The outer surface of the delivery pipe 1 25 is fixedly connected to one end of the delivery pipe 2 26, and the other end of the delivery pipe 26 is fixedly connected to the outer surface of the pipeline 10. The delivery pipe 26 and the pipeline 10 are connected. An electromagnetic valve 27 is installed at the connection. When the pump body 24 is started, the harmful gas enters the delivery pipe 25 through the suction head, and then enters the air purification box 23 through the delivery pipe 25 to be treated. When the electromagnetic valve 27 is opened, the harmful gas inside the pipeline 10 is transported into the air purification box 23 for treatment. A control panel is installed on the left end face of the device body 2, and an exhaust port 28 is provided on the upper end face of the air purification box 23. The treated harmful gas is discharged through the exhaust port 28. The setting of the control panel makes it convenient for the staff to control the device.

[0026] During operation, when the tray 15 is placed in the placement rack 6, the tray 15 contacts the limit plate 14 and applies a certain extrusion force. The limit plate 14 moves inward under the pressure of the tray 15, thereby compressing the spring 12. The compression of the spring 12 stores elastic potential energy. When the tray 15 is fully placed in place, the spring 12 begins to try to restore its original shape, thereby generating an outward thrust on the limit plate 14, and the outward thrust is transmitted to the tray 15 through the limit plate 14, forming a stable fixed state. Even if the device vibrates slightly under the influence of external factors, the center position of the tray 15 can be kept from shifting, ensuring that the melt flow rate measurement of the plastic particles during the detection process is not affected. Interference, and the handle 17 fixed on the fixed plate 16 makes it convenient for the user to take out or place the tray 15. This structure effectively prevents any unnecessary movement of the tray 15 during the detection process, and provides intuitive image records for subsequent analysis and data processing, ensuring the high accuracy and reliability of the melt flow rate detection of the plastic particles. By setting the observation window 5, it is convenient for the staff to observe the inside of the device. By setting the box door 4, it is convenient to open the box door 4 to place the tray 15 or take out the tray 15, put the plastic particles into the feed pipe 7, and enter the pipe 10 through the feed pipe 7. The blocking net 20 intercepts the plastic particles, and the plastic particles wait for heating in the pipe 10. The electric heating plate 19 is started to heat the pipe 10, causing the plastic particles to melt. The melted plastic particles will pass through the baffle 20 and enter the drip head 21, and fall under the action of the drip head 21 and gravity. The detection camera 22 is then used to capture dynamic images of the granular material flowing through the detection area after being heated and melted. These images contain real-time conditions of the granular material melt flow, in which the scale plate 18 is used as a reference to help measure the flow rate of the melt. By analyzing the image data collected by the camera through software, the melt flow rate can be accurately calculated. During processing, especially in the process of plastic melting and molding, volatile organic compounds, smoke, particulate matter and other substances will be generated. Harmful gases, these substances have potential hazards to human health and the environment, and the air purification box 23 can filter and discharge the harmful gases generated during the melting process of plastic particles, ensuring the physical safety of the staff. The setting of the sealing cover 8 prevents the harmful gases generated by the melted plastic particles from being discharged through the feed pipe 7 and causing harm to the staff. Start the pump body 24, and the harmful gases enter the delivery pipe 25 through the suction head, and then enter the air purification box 23 through the delivery pipe 25 to treat the harmful gases. Then open the solenoid valve 27, and transport the harmful gases inside the pipeline 10 into the air purification box 23 for treatment. The treated harmful gases are discharged through the exhaust port 28.

[0027] Through the above steps, when the tray 15 is placed in the placement rack 6, the tray 15 contacts the limit plate 14 and applies a certain extrusion force. The limit plate 14 will move inward under the pressure of the tray 15, thereby compressing the spring 12. The compression of the spring 12 stores elastic potential energy. When the tray 15 is fully placed in place, the spring 12 begins to try to restore its original state, thereby generating an outward thrust on the limit plate 14. The outward thrust is transmitted to the tray 15 through the limit plate 14, forming a stable fixed state. Even if the device vibrates slightly under the influence of external factors, the center position of the tray 15 can be kept from shifting, ensuring that the melt flow rate measurement of the plastic particles is not disturbed during the detection process.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A fat dissolving detection device for plastic particles, comprising a bottom plate (1), characterized in that: The upper end surface of the bottom plate (1) is fixedly provided with a device body (2), the upper end surface of the device body (2) is welded with a top plate (3), the upper end surface of the bottom plate (1) is fixedly provided with a placement rack (6), the inner surface of the placement rack (6) is fixedly provided with a plurality of mounting tubes (11), one end of a spring (12) is installed inside the mounting tube (11), the other end of the spring (12) is connected to one end of a connector (13), the other end of the connector (13) is installed on the outer surface of the limit plate (14), a tray (15) is placed on the inner side of the placement rack (6), the upper end surface of the tray (15) is fixedly connected to a fixing plate (16), the upper end surface of the fixing plate (16) is fixedly provided with a handle (17), the inner surface of the tray (15) is provided with a bar scale plate (18), and the inner rear end surface of the device body (2) is provided with a detection camera (22).

2. A fat dissolving detection device for plastic particles according to claim 1, characterized in that: An observation window (5) is provided on the right end surface of the device body (2), a box door (4) is installed on the front end surface of the device body (2), and four supporting legs (9) are fixedly provided on the lower end surface of the bottom plate (1).

3. The fat dissolving detection device for plastic particles according to claim 1, characterized in that: The upper end surface of the top plate (3) is fixedly connected to a feed pipe (7), and the lower end surface of the top plate (3) is fixedly connected to a pipeline (10). The pipeline (10) and the feed pipe (7) are interconnected, and a retaining net (20) is fixedly connected to the interior of the pipeline (10).

4. The fat dissolving detection device for plastic particles according to claim 3, characterized in that: The lower end surface of the pipe (10) is fixedly connected to a drip head (21), the outer surface of the pipe (10) is installed with an electric heating plate (19), and the upper end surface of the feed pipe (7) is installed with a sealing cover (8).

5. The fat dissolving detection device for plastic particles according to claim 3, characterized in that: An air purification box (23) is fixedly provided on the upper end surface of the top plate (3), and a pump body (24) is installed on the inner bottom surface of the air purification box (23).

6. The fat dissolving detection device for plastic particles according to claim 5, characterized in that: The output end of the pump body (24) is fixedly connected to a delivery pipe (25), a suction head is installed on the lower end surface of the delivery pipe (25), one end of the delivery pipe (26) is fixedly connected to the outer surface of the delivery pipe (25), the other end of the delivery pipe (26) is fixedly connected to the outer surface of the pipeline (10), and a solenoid valve (27) is installed at the connection between the delivery pipe (26) and the pipeline (10).

7. A fat dissolving detection device for plastic particles according to claim 2 or 5, characterized in that: A control panel is installed on the left end surface of the device body (2), and an exhaust port (28) is provided on the upper end surface of the air purification box (23).