Glue pouring type sealing waterproof connector

By dividing the male connector into male head plastic case, male terminal and low-pressure injection molded soft rubber sheet, and injecting a sealing adhesive layer into the sealing chamber, the problem of insufficient sealing of the existing connector is solved, and high sealing and waterproofing effect is achieved.

CN223194108UActive Publication Date: 2025-08-05SUZHOU INOUE TECH CO LTD
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Patent Information

Application Number
CN202422453541.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

There are gaps in existing connectors when used outdoors due to accuracy reasons, causing rainwater to enter the interior and insufficient sealing.

Method used

The male head of the connector is divided into male head plastic case, male terminal and low-pressure injection molded soft rubber sheet parts. By injecting a sealing layer into the sealing chamber, the male head plastic case and low-pressure injection molded soft rubber sheet are connected as one, enhancing the overall sealing.

Benefits of technology

It achieves high sealing, waterproofing level up to IP67, and has a solid structure, avoiding corrosion problems caused by gaps.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223194108U_ABST
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Abstract

The utility model discloses a glue pouring type sealing waterproof connector. The technical scheme of the utility model is that the connector comprises a male head plastic housing, a connector installation pedestal and a male terminal module group. A terminal bin and a sealing bin are arranged at the two ends of the male head plastic shell respectively, the male terminal module comprises a male terminal, a wire connected with the male terminal and a low-pressure injection molding soft rubber plate wrapping the connecting position of the male terminal and the wire, and the male terminal penetrates through the sealing bin of the male head plastic shell and is inserted into the terminal bin. The low-pressure injection molding soft rubber plate and the wire are inserted into the sealing bin, and a gap between the low-pressure injection molding soft rubber plate and the sealing bin is filled with a sealing rubber layer capable of wrapping the low-pressure injection molding soft rubber plate. According to the scheme, the sealing performance is good, and the waterproof effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of connectors, in particular to a glue-filled sealed waterproof connector. Background Art

[0002] Many existing connectors are modular, combining an outer shell and internal structure. Due to precision requirements, gaps exist in the assembled connector, allowing rainwater to enter the connector and cause corrosion over time. Therefore, connectors designed for outdoor use, particularly in rainy weather, require a sealant design to ensure waterproofing. Utility Model Content

[0003] In view of the deficiencies in the prior art, the main purpose of the present invention is to provide a sealed waterproof connector with good sealing performance.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a glue-filled sealed waterproof connector, comprising a male plastic shell, a connector mounting base and a male terminal module; the two ends of the male plastic shell are respectively provided with a terminal compartment and a sealing compartment, the male terminal module comprises a male terminal, a wire connected to the male terminal and a low-pressure injection-molded soft rubber plate covering the connection between the male terminal and the wire, the male terminal passes through the sealing compartment of the male plastic shell and is inserted into the terminal compartment, the low-pressure injection-molded soft rubber plate and the wire are inserted into the sealing compartment, and the gap between the low-pressure injection-molded soft rubber plate and the sealing compartment is filled with a sealing layer that can cover the low-pressure injection-molded soft rubber plate.

[0005] Preferably, a plurality of slender positioning ribs that can contact the low-pressure injection molding soft rubber plate are provided on the inner wall of the sealing chamber.

[0006] Preferably, a transition step for limiting the low-pressure injection molding soft rubber plate is provided in the sealing chamber.

[0007] Preferably, the outer surface of the low-pressure injection-molded soft rubber plate is provided with a plurality of annular grooves.

[0008] Preferably, the connector mounting base is sleeved on the outer wall of the male plastic shell, and a shell sealing ring is provided between the connector mounting base and the male plastic shell.

[0009] Preferably, a snap-fit boss that can abut against and fix the connector mounting base is provided on the outer wall of the male plastic shell.

[0010] Compared with the prior art, the utility model has the following advantages: the male head of the connector is divided into a male head plastic shell part and a male terminal, a wire, and a low-pressure injection molded soft rubber plate part. During installation, the male terminal is passed through the sealing chamber and inserted into the terminal chamber, the low-pressure injection molded soft rubber plate is inserted into the sealing chamber, and a sealing layer is injected into the sealing chamber, so that the male head plastic shell part and the low-pressure injection molded soft rubber plate are connected as one, the overall sealing is good, and the structure is firm. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the sealed waterproof connector of the utility model Figure 1 ;

[0012] Figure 2 This is a schematic diagram of the structure of the sealed waterproof connector of the utility model Figure 2 ;

[0013] Figure 3 This is a schematic diagram of the structure of the sealed waterproof connector of the present invention after omitting the connector mounting base;

[0014] Figure 4 for Figure 3 Cross-sectional view of the AA portion.

[0015] In the figure: 1. Male plastic shell; 2. Connector mounting base; 3. Male terminal module; 4. Terminal compartment; 5. Sealing compartment; 6. Male terminal; 7. Wire; 8. Low-pressure injection molding soft rubber board; 9. Slender positioning rib; 10. Transition step; 11. Annular groove; 12. Housing sealing ring; 13. Snap-on boss. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] like Figure 1 As shown, a glue-potting sealed waterproof connector includes a male plastic shell 1, a connector mounting base 2 and a male terminal module 3; the two ends of the male plastic shell 1 are respectively provided with a terminal compartment 4 and a sealing compartment 5, the male terminal module 3 includes a male terminal 6, a wire 7 connected to the male terminal 6 and a low-pressure injection-molded soft rubber plate 8 covering the connection between the male terminal 6 and the wire 7, the male terminal 6 passes through the sealing compartment 5 of the male plastic shell 1 and is inserted into the terminal compartment 4, the low-pressure injection-molded soft rubber plate 8 and the wire 7 are inserted into the sealing compartment 5, and the gap between the low-pressure injection-molded soft rubber plate 8 and the sealing compartment 5 is filled with a sealing rubber layer that can cover the low-pressure injection-molded soft rubber plate 8.

[0018] This solution features a potting-type sealed waterproof connector. The male connector is divided into a male connector plastic housing 1, a male terminal 6, a wire 7, and a low-pressure injection-molded soft plastic board 8. During installation, the male terminal 6 is inserted through the sealing compartment 5 and into the terminal compartment 4. The low-pressure injection-molded soft plastic board 8 is then inserted into the sealing compartment 5. A layer of sealant is injected into the sealing compartment 5, connecting the male connector plastic housing 1 and the low-pressure injection-molded soft plastic board 8 as one. This ensures good overall sealing and a strong structure. The waterproof rating reaches IP67.

[0019] Preferably, a plurality of slender positioning ribs 9 that can contact the low-pressure injection molding soft rubber plate are provided on the inner wall of the sealing chamber 5.

[0020] The function of the slender positioning ribs 9 is to reduce the friction when the low-pressure injection molded soft rubber plate 8 is inserted, and the positioning is reliable through an appropriate interference fit with the low-pressure injection molded soft rubber plate 8.

[0021] Preferably, a transition step 10 for limiting the low-pressure injection molding soft rubber plate 8 is provided in the sealing chamber 5 .

[0022] The step transition reserves a small gap to prevent the sealant layer from leaking out.

[0023] Preferably, the outer surface of the low-pressure injection molding soft rubber plate 8 is provided with a plurality of annular grooves 11 .

[0024] The design of the annular groove 11 can increase the firmness of the combination between the sealing rubber layer and the low-pressure injection-molded soft rubber plate 8 .

[0025] Preferably, the connector mounting base 2 is sleeved on the outer wall of the male plastic shell 1 , and a shell sealing ring 12 is provided between the connector mounting base 2 and the male plastic shell 1 .

[0026] The housing sealing ring 12 can increase the connection firmness and sealing performance between the connector mounting base 2 and the male plastic housing 1 .

[0027] Preferably, a buckle boss 13 is provided on the outer wall of the male plastic shell 1 to abut against and fix the connector mounting base 2. The buckle boss 13 can ensure that the connector mounting base 2 and the male plastic shell 1 are firmly fixed.

[0028] During production, the low-pressure injection-molded soft rubber plate 8 is pre-molded on the male terminal 6, and the male terminal 6 is connected to the wire 7. The male terminal 6 is inserted into the male plastic shell 1, and the male terminal 6 passes through the sealed chamber 5 and enters the terminal chamber 4. The low-pressure injection-molded soft rubber plate 8 stays in the sealed chamber 5, and the left end of the low-pressure injection-molded soft rubber plate 8 is pressed against the transition step 10. At this time, the gap between the periphery of the low-pressure injection-molded soft rubber plate 8 and the inner wall of the sealed chamber 5 is 0.5mm. After the low-pressure injection-molded soft rubber plate 8 is fully inserted into the sealed chamber 5 of the male shell, the right wall of the low-pressure injection-molded soft rubber plate 8 is 0.5mm away from the right side wall of the male plastic shell 1 (used to cover the right wall of the low-pressure injection-molded soft rubber plate 8). Sealant is injected into the sealed chamber 5 of the male shell. The sealant covers the periphery of the low-pressure injection-molded soft rubber plate 8 and completely surrounds the right side wall of the low-pressure injection-molded soft rubber plate 8 to form a sealant layer.

[0029] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A glue-filled sealed waterproof connector, characterized by: It includes a male plastic shell, a connector mounting base and a male terminal module; the two ends of the male plastic shell are respectively provided with a terminal compartment and a sealing compartment, the male terminal module includes a male terminal, a wire connected to the male terminal and a low-pressure injection molding soft rubber plate covering the connection between the male terminal and the wire, the male terminal passes through the sealing compartment of the male plastic shell and is inserted into the terminal compartment, the low-pressure injection molding soft rubber plate and the wire are inserted into the sealing compartment, and the gap between the low-pressure injection molding soft rubber plate and the sealing compartment is filled with a sealing rubber layer that can cover the low-pressure injection molding soft rubber plate.

2. The glue-filled sealed waterproof connector according to claim 1, characterized in that: The inner wall of the sealing chamber is provided with a plurality of slender positioning ribs which can contact the low-pressure injection molding soft rubber plate.

3. The glue-filled sealed waterproof connector according to claim 1, characterized in that: A transition step for limiting the low-pressure injection molding soft rubber plate is provided in the sealing chamber.

4. The glue-filled sealed waterproof connector according to claim 1, characterized in that: The outer surface of the low-pressure injection molding soft rubber plate is provided with a plurality of annular grooves.

5. The glue-filled sealed waterproof connector according to claim 1, characterized in that: The connector mounting base is sleeved on the outer wall of the male plastic shell, and a shell sealing ring is provided between the connector mounting base and the male plastic shell.

6. The glue-potting sealed waterproof connector according to claim 5, characterized in that: A snap-fit boss that can abut against and fix the connector mounting base is provided on the outer wall of the male plastic shell.