Connecting device suitable for IGV automatic charging and IGV vehicle-mounted current collector using same
By using square horn guides and door panel sealing mechanism on IGV, combined with detection sensors, the problem of accurate alignment and protection of IGV automatic charging in harsh environments is solved, and the charging success rate and equipment protection effect are improved.
Patent Information
- Application Number
- CN202422469371.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing IGV automatic charging devices have poor protection effects in harsh environments and are difficult to adapt to charging failure or equipment damage caused by accuracy errors.
The square horn guide and door panel sealing mechanism are used, combined with the detection sensor to achieve accurate alignment and protection of the charging gun.
It improves the success rate of IGV automatic charging, protects the charging interface from dust and rain, and reduces installation complexity and cost.
Smart Images

Figure CN223194126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of charging equipment for unmanned guided vehicles, in particular to a connecting device suitable for automatic charging of IGVs and an IGV on-board charger using the connecting device. Background Art
[0002] There will be some errors when various types of unmanned guided transport vehicles enter the charging pile, and there is an urgent need for a reliable charging connection device to connect to the charging gun of the charging pile. Currently, the automated terminal industry has an increasingly high demand for IGV transportation efficiency, and the success rate of IGV automatic charging plays a key role in the efficient operation of the port. The charging gun that comes with the charging pile is a charging arm with a mechanical lock. The IGV has a charging interface for docking with the charging gun. After the IGV to be charged arrives at the charging pile, the charging gun extends and inserts into the charging interface of the IGV to complete the charging. The existing IGV charging interface cannot meet the requirements of use in harsh environments such as the seaside and ports in terms of dust and water resistance, and is prone to water ingress and rust. In addition, due to the accuracy error of the IGV entering the charging pile, tire wear, ground wear or uneven ground, the charging gun and the IGV to be charged cannot maintain a normal charging posture, which may also cause damage to the charging box and charging gun of the IGV to be charged. Currently, there is a circular horn guide for guiding the charging gun, but under the condition of equal width, the circular horn guide has little guiding effect on the charging gun after the four corners are offset, and it is not easy to install detection sensors on the curved outer wall of the circular horn guide, and the structural stability of the circular horn guide is poor; in addition, the protection methods for the IGV charging interface are currently mainly the electric control door method and the dust and water brush method. The former is more cumbersome and costly, while the latter has poor waterproof and dustproof effect and a short lifespan. Utility Model Content
[0003] In view of this, it is necessary to address the above-mentioned problems and propose a connection device suitable for IGV automatic charging and an IGV on-board current receiver using the same, so as to overcome the shortcomings of the above-mentioned background technology and solve the following technical problems:
[0004] How to make the automatic charging connection device adapt to the requirements of reliable and accurate alignment of IGV automatic charging.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The utility model provides a connection device suitable for IGV automatic charging, which is applied to the IGV and is used for pluggable docking with a charging gun. The connection device includes:
[0007] The square speaker guide is used to guide the inserted charging gun; the square speaker guide is horn-shaped as a whole, with the small opening of the square speaker guide close to the IGV charging port, and the large opening of the square speaker guide is square;
[0008] A door panel sealing mechanism is provided on the small opening of the square speaker guide and is used to repositionably seal the small opening of the square speaker guide after opening;
[0009] The detection sensor is installed on the outer plane of the square speaker guide and is used to detect whether the charging gun is inserted into the square speaker guide.
[0010] Furthermore, the door panel sealing mechanism is installed on the edge of the small opening of the square speaker guide.
[0011] Furthermore, the square speaker guide is made of plastic; and the detection sensor is an electromagnetic induction switch.
[0012] Furthermore, the door panel sealing mechanism includes at least one closing plate and several elastic reset door hinges; the closing plate serves as a closing door panel that can be reset after the small opening of the square speaker guide is opened; a closing plate is equipped with at least one elastic reset door hinge, and the elastic reset door hinge serves as an intermediate movable connecting part between the small opening of the square speaker guide and the closing plate, and is used to enable the closing plate to be resetably connected to the edge side of the small opening of the square speaker guide after being elastically opened.
[0013] Furthermore, there are two closing plates and two elastic return door hinges; the closing plates are connected to the elastic return door hinges in a one-to-one correspondence.
[0014] Furthermore, the first closing plate serves as the left door panel of the small opening of the square speaker guide, and is connected to the left edge of the small opening of the square speaker guide through a first elastic reset door hinge; the second closing plate serves as the right door panel of the small opening of the square speaker guide, and is connected to the right edge of the small opening of the square speaker guide through a second elastic reset door hinge.
[0015] Furthermore, the elastic reset door hinge includes a bracket member and a torsion spring; the torsion spring is fixedly installed on one side of the bracket member, and the other side of the bracket member is installed on the edge side of the small opening of the square speaker guide member. The closing plate is closed on the small opening of the square speaker guide member by the elastic force of the rotating force arm of the torsion spring. When the closing plate is pushed open by the charging gun, the closing plate overcomes the elastic force of the torsion spring and rotates around the central virtual axis of the torsion spring.
[0016] Furthermore, the small opening of the square speaker guide is provided with an edge step extending outward along the virtual cross-section of the opening; the other side of the bracket is installed on the edge step.
[0017] The present invention further proposes an IGV vehicle-mounted power receiver, comprising:
[0018] The power receiving box seat is equipped with vehicle-mounted power receiving circuit equipment and is installed on the IGV. It has a charging port; the charging port is used to insert the charging gun;
[0019] A connection device suitable for IGV automatic charging as described in any of the above items; the small opening of the square speaker guide is docked and installed with the charging port.
[0020] The present invention further proposes an IGV vehicle-mounted power receiver, comprising:
[0021] The power receiving box seat is equipped with vehicle-mounted power receiving circuit equipment and is installed on the IGV. It has a charging port; the charging port is used to insert the charging gun;
[0022] A connection device suitable for IGV automatic charging as described in any of the above items; the small opening of the square speaker guide is docked and installed with the charging port; and the door panel sealing mechanism is installed on the edge side of the charging port.
[0023] The beneficial effects of the utility model are:
[0024] The utility model meets the requirements of reliable and accurate alignment of IGV automatic charging, has a large tolerance range and capacity, improves the success rate of IGV automatic charging, can protect the charging interface of IGV from pollution and erosion by foreign objects such as dust, rainwater, and stones, and is easy to install and low in cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is an exploded view of the structure of a connection device suitable for IGV automatic charging according to Example 1 of the present utility model;
[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the square speaker guide member involved in the present utility model;
[0027] Figure 3 This is an exploded view of the structure of a connection device suitable for IGV automatic charging according to Example 2 of the present utility model;
[0028] Figure 4 This is an exploded diagram of the structure of an IGV vehicle-mounted current receiver involved in the utility model;
[0029] Description of reference numerals:
[0030] Square speaker guide 1; small opening 11; large opening 12; edge step 13; door panel sealing mechanism 2; detection sensor 3; closing plate 21; elastic reset door hinge 22; bracket 221; torsion spring 222; rotating force arm 2221; power box seat 4; charging port 41. DETAILED DESCRIPTION
[0031] To make the purpose, technical solution, and advantages of the present invention more clear, the technical solution of the present invention will be further clearly and completely described below in conjunction with the embodiments of the present invention. It should be noted that the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] It should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0033] Terms such as "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the quantity of the technical features indicated. Therefore, the definition of "first," "second," "third," and "fourth" may explicitly or implicitly include one or more of such features.
[0034] Example 1
[0035] like Figure 1 、 Figure 2 As shown:
[0036] This embodiment provides a connection device suitable for automatic charging of an IGV, which is applied to the IGV and is used to connect with a charging gun in a pluggable manner. The connection device includes:
[0037] The square speaker guide 1 is used to guide the inserted charging gun; the square speaker guide 1 is horn-shaped as a whole, the small opening 11 of the square speaker guide 1 is close to the charging port of the IGV, and the large opening 12 of the square speaker guide 1 is square;
[0038] The door panel sealing mechanism 2 is provided on the small opening 11 of the square speaker guide 1 and is used to repositionably seal the small opening 11 of the square speaker guide 1 after opening;
[0039] The detection sensor 3 is installed on the outer plane of the square speaker guide 1 and is used to detect whether the charging gun is inserted into the square speaker guide 1.
[0040] Optimally, the square speaker guide 1 is made of plastic; the detection sensor 3 is an electromagnetic induction switch.
[0041] Specifically, the square horn guide 1 increases the fault tolerance of the IGV body automatic charging posture deviation, improves the success rate of automatic charging and the stability during installation and operation, and it is more convenient to install the safety detection sensor on the outer plane of the square horn guide 1.
[0042] Example 2
[0043] Example 2 is a further optimized design of Example 1;
[0044] like Figure 1-Figure 3 As shown:
[0045] The door panel sealing mechanism 2 is installed on the edge of the small opening 11 of the square speaker guide 1.
[0046] Optimally, the door panel sealing mechanism 2 includes at least one closing plate 21 and several elastic reset door hinges 22; the closing plate 21 serves as a closing door plate that can be reset after the small opening 11 of the square speaker guide 1 is opened; a closing plate 21 is equipped with at least one elastic reset door hinge 22, and the elastic reset door hinge 22 serves as an intermediate movable connecting part between the small opening 11 of the square speaker guide 1 and the closing plate 21, and is used to make the closing plate 21 resettable and connected to the edge side of the small opening 11 of the square speaker guide 1 after being elastically opened.
[0047] Optimally, there are two closing plates 21 and two elastic return door hinges 22 ; the closing plates 21 and the elastic return door hinges 22 are connected in a one-to-one correspondence.
[0048] Optimally, the first closing plate serves as the left door panel of the small opening 11 of the square speaker guide 1, and is connected to the left edge of the small opening 11 of the square speaker guide 1 through a first elastic reset door hinge; the second closing plate serves as the right door panel of the small opening 11 of the square speaker guide 1, and is connected to the right edge of the small opening 11 of the square speaker guide 1 through a second elastic reset door hinge.
[0049] Optimally, the elastic reset door hinge member 22 includes a bracket member 221 and a torsion spring 222; the torsion spring 222 is fixedly mounted on one side of the bracket member 221, and the other side of the bracket member 221 is mounted on the edge side of the small opening 11 of the square speaker guide 1. The closing plate 21 is closed on the small opening 11 of the square speaker guide 1 by the elastic force of the rotating force arm 2221 of the torsion spring 222. When the closing plate 21 is pushed open by the charging gun, the closing plate 21 overcomes the elastic force of the torsion spring 222 and rotates around the central virtual axis of the torsion spring 222.
[0050] Optimally, the small opening 11 of the square speaker guide 1 is provided with an edge step 13 extending outward along the virtual cross-section of the opening; the other side of the bracket 221 is installed on the edge step 13 .
[0051] Specifically, the closing plate 21 will be pressed by the torsion spring 222 when not charging and will be in a closed state. When charging, the closing plates 21 on both sides will be pushed open by the charging gun, thereby protecting the socket core of the IGV from erosion and damage by foreign objects such as dust, rain, stones and other foreign objects when not charging.
[0052] Example 3
[0053] like Figures 1-4 As shown:
[0054] This embodiment provides an IGV on-board power receiver, comprising a power receiver box 4 and a connection device suitable for IGV automatic charging as described in any one of the technical solutions in Embodiment 1 and Embodiment 2;
[0055] The power receiving box seat 4 is equipped with vehicle-mounted power receiving line equipment (the vehicle-mounted power receiving line equipment includes the socket core of the IGV). The power receiving box seat is installed on the IGV and has a charging port 41; the charging port 41 is used to insert the charging gun; the small opening 11 of the square speaker guide 1 is docked and installed with the charging port 41.
[0056] Specifically, the square speaker guide 1 is connected and fixed to the outer shell of the power box seat 4 through multiple bolts. The square speaker guide 1 may have a certain tolerance range and capacity.
[0057] Specifically, the power receiving box seat 4 is installed at the power receiving part of the IGV. When the IGV receives the charging instruction and automatically goes to the correct parking position of the charging pile, when the ground identification device of the charging pile recognizes the IGV vehicle-mounted magnet, the charging conditions are met at this time, and the charging pile starts to extend the gun. The square speaker guide 1 completes the guidance and correction of the charging gun, so that the charging gun can be accurately inserted into the power receiving box seat 4, and the IGV starts to be charged, completing the automatic charging task of the IGV.
[0058] Example 4
[0059] like Figure 1 、 Figure 2 、 Figure 4 As shown:
[0060] This embodiment provides an IGV on-board power receiver, characterized by comprising a power receiver box seat 4 and a connection device suitable for IGV automatic charging as described in Example 1;
[0061] The power receiving box seat 4 is equipped with vehicle-mounted power receiving line equipment, and the power receiving box seat 4 is installed on the IGV. The power receiving box seat 4 has a charging port 41; the charging port 41 is used to insert the charging gun; the small opening 11 of the square speaker guide 1 is docked with the charging port 41; the door panel sealing mechanism 2 is installed on the edge side of the charging port 41.
[0062] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A connection device suitable for IGV automatic charging, applied to IGV, used for pluggable docking with a charging gun, characterized by: The connecting device comprises: The square speaker guide (1) is used to guide the inserted charging gun; the square speaker guide (1) is in the shape of a speaker as a whole, the small opening (11) of the square speaker guide (1) is close to the charging interface of the IGV, and the large opening (12) of the square speaker guide (1) is square; A door panel sealing mechanism (2) is provided on the small opening (11) of the square speaker guide (1) and is used for resetting and closing the small opening (11) of the square speaker guide (1) after opening; A detection sensor (3) is installed on the outer surface of the square speaker guide (1) and is used to detect whether the charging gun is inserted into the square speaker guide (1).
2. The connection device suitable for IGV automatic charging according to claim 1, characterized in that: The door panel sealing mechanism (2) is installed on the edge of the small opening (11) of the square speaker guide (1).
3. The connection device suitable for IGV automatic charging according to claim 1, characterized in that: The square speaker guide (1) is made of plastic; the detection sensor (3) is an electromagnetic induction switch.
4. The connection device suitable for IGV automatic charging according to claim 2, characterized in that: The door panel sealing mechanism (2) comprises at least one closing plate (21) and a plurality of elastic reset door hinges (22); the closing plate (21) serves as a closing door plate that can be reset after the small opening (11) of the square speaker guide (1) is opened; at least one elastic reset door hinge (22) is installed on each closing plate (21), and the elastic reset door hinge (22) serves as an intermediate movable connecting member between the small opening (11) of the square speaker guide (1) and the closing plate (21), and is used to enable the closing plate (21) to be resetably connected to the edge side of the small opening (11) of the square speaker guide (1) after elastic opening.
5. The connection device suitable for IGV automatic charging according to claim 4, characterized in that: There are two closing plates (21) and two elastic reset door hinges (22); the closing plates (21) and the elastic reset door hinges (22) are connected in a one-to-one correspondence.
6. The connection device suitable for IGV automatic charging according to claim 5, characterized in that: The first closing plate serves as a left door plate of the small opening (11) of the square speaker guide (1), and is connected to the left edge of the small opening (11) of the square speaker guide (1) through a first elastic reset door hinge; the second closing plate serves as a right door plate of the small opening (11) of the square speaker guide (1), and is connected to the right edge of the small opening (11) of the square speaker guide (1) through a second elastic reset door hinge.
7. The connection device suitable for IGV automatic charging according to any one of claims 4 to 6, characterized in that: The elastic reset door hinge member (22) includes a bracket member (221) and a torsion spring (222); the torsion spring (222) is fixedly mounted on one side of the bracket member (221), and the other side of the bracket member (221) is mounted on the edge side of the small opening (11) of the square speaker guide member (1); the closing plate (21) is closed on the small opening (11) of the square speaker guide member (1) by the elastic force of the rotating force arm (2221) of the torsion spring (222); when the closing plate (21) is pushed open by the charging gun, the closing plate (21) overcomes the elastic force of the torsion spring (222) and rotates around the central virtual axis of the torsion spring (222).
8. The connection device suitable for IGV automatic charging according to claim 7, characterized in that: The small opening (11) of the square speaker guide (1) is provided with an edge step (13) extending outward along the virtual cross section of the opening; the other side of the bracket (221) is mounted on the edge step (13).
9. An IGV vehicle-mounted current collector, characterized in that: include: A power receiving box seat (4) is provided with a vehicle-mounted power receiving circuit device, is installed on the IGV, and is provided with a charging port (41); the charging port (41) is used to insert a charging gun; A connection device suitable for IGV automatic charging according to any one of claims 1 to 8; the small opening (11) of the square speaker guide (1) is docked and installed with the charging port (41).
10. An IGV vehicle-mounted current collector, characterized in that: include: The power receiving box seat (4) is provided with a vehicle-mounted power receiving circuit device, is installed on the IGV, and is provided with a charging port (41); the charging port (41) is used to insert a charging gun; A connection device suitable for IGV automatic charging as described in claim 1 or 3; the small opening (11) of the square speaker guide (1) is docked and installed with the charging port (41); and the door panel sealing mechanism (2) is installed on the edge side of the charging port (41).