Heat dissipation structure for charging pile box transformer substation

Through the design of cooling components and air intake components, the coordinated work of cooling coils and semiconductor refrigeration sheets is used to solve the problem of cooling of charging pile boxes in hot weather, achieving efficient and energy-saving heat dissipation effect.

CN223194282UActive Publication Date: 2025-08-05LUOYANG XINGNIU TRANSFORMER CO LTD
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Patent Information

Application Number
CN202422078002.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-05
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing charging pile box has poor heat dissipation effect and consumes electricity in hot weather, which increases the cost of heat dissipation.

Method used

The cooling assembly and the intake assembly are adopted, and the cooling coil, semiconductor refrigeration plate and PLC controller work together to achieve efficient cooling and heat dissipation of the internal air, including the design of cooling chambers, water pumps, return pipes, intake fans and mobile components.

Benefits of technology

In hot weather, the charging pile box can be quickly and effectively dissipated internally, reducing power consumption and improving heat dissipation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation structure for a charging pile box transformer substation, which relates to the technical field of heat dissipation structures and comprises a bottom plate and a cooling assembly. The charging pile box transformer substation comprises a bottom plate, a charging pile box transformer substation body is installed on the upper side of the bottom plate, a cooling box is fixed to the rear side of the charging pile box transformer substation body, a filter screen is fixed in an air inlet formed in the left side of the cooling box, an air inlet assembly is installed at the right end in the cooling box, and a moving assembly is installed on the right side of the charging pile box transformer substation body. The right end of the air inlet assembly is connected with the moving assembly; the cooling assembly comprises a cooling coil pipe, a fixing frame, a refrigeration box, a water pump, a connecting pipe and a backflow pipe, the refrigeration box is fixed to the lower side of the cooling box, the water pump is installed in the refrigeration box, the backflow pipe is fixed to the interior of a water outlet of the water pump, and the upper end of the backflow pipe is fixed to the interior of a water inlet of the cooling coil pipe; and the interior of the charging pile box transformer substation can be quickly cooled in hot weather.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging pile box transformers, in particular to a heat dissipation structure for charging pile box transformers. Background Art

[0002] A charging pile box transformer is a box-type substation designed specifically for electric vehicle charging piles. Its primary function is to convert AC power from the mains into DC power for electric vehicles. This equipment typically consists of key components such as a wiring cabinet, transformer, rectifier, filter, and control system, working together to ensure a stable, reliable, and safe power supply to the charging pile. Charging pile box transformers play a vital role in new energy vehicle charging facilities and are one of the key devices promoting green travel.

[0003] At present, charging pile box transformers are all equipped with a heat dissipation structure to dissipate heat internally, but the number of heat dissipation blowers or fans used is large, and all of them need to be turned on during the heat dissipation process of the charging pile to introduce external natural air into the interior. However, in hot weather, the internal heat exchange effect of the charging pile box transformer is poor, and it consumes more electricity, which increases the heat dissipation cost. For this reason, we propose a heat dissipation structure for the charging pile box transformer. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a heat dissipation structure for a charging pile box transformer, which can quickly dissipate heat inside the charging pile box transformer in hot weather and effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heat dissipation structure for a charging pile box transformer, comprising a bottom plate and a cooling assembly;

[0006] Bottom plate: The charging pile box transformer body is installed on the upper side, a cooling box is fixed to the rear side of the charging pile box transformer body, a filter is fixed inside the air inlet set on the left side of the cooling box, an air intake assembly is installed on the right end of the cooling box, a mobile assembly is installed on the right side of the charging pile box transformer body, and the right end of the air intake assembly is connected to the mobile assembly;

[0007] Cooling assembly: includes a cooling coil, a fixing bracket, a refrigeration box, a water pump, a connecting pipe and a return pipe, the refrigeration box is fixed to the lower side of the cooling box, a water pump is installed inside the refrigeration box, a return pipe is fixed inside the water outlet of the water pump, the upper end of the return pipe is fixed inside the water inlet of the cooling coil, a fixing bracket is fixed on the surface of the cooling coil, the fixing bracket is fixed inside the cooling box, a return pipe is fixed inside the water outlet of the cooling coil, the lower end of the return pipe is fixed inside the water inlet provided on the rear side of the refrigeration box, a refrigeration assembly is installed on the side of the refrigeration box, and the water entering the cooling box is cooled by providing the cooling assembly;

[0008] Wherein: the input end of the water pump is electrically connected to the output end of an external PLC controller.

[0009] Furthermore, the air intake assembly includes a fixing frame, an exhaust fan, a conical box and a connecting hose. A strip opening is provided on the right side of the cooling box. A fixing frame is fixed inside the strip opening. Evenly distributed exhaust fans are installed inside the fixing frame. A conical box is fixed inside the strip opening. A connecting hose is fixed inside the exhaust port set on the right side of the conical box. The input end of the exhaust fan is electrically connected to the output end of an external PLC controller. The cooled water is injected into the interior of the intake pipe by setting the air intake assembly.

[0010] Furthermore, the moving assembly includes a fixed frame, a moving block, an air intake pipe, a threaded rod, a limit rod and a motor. A fixed frame is fixed to the right side of the charging pile box transformer body, and the moving block is slidably connected to the interior of the fixed frame. An air intake hole is opened on the right side of the moving block, and an air intake pipe is fixed to the interior of the air intake hole. The end of the connecting hose away from the conical box is fixed to the interior of the air intake pipe, and a threaded hole is opened on the rear side of the moving block. The internal thread of the threaded hole is connected to a threaded rod, and the threaded rod is rotatably connected to the interior of the fixed frame. A limiting hole is opened on the front side of the moving block, and the internal sliding connection of the limiting hole is connected to the limiting rod, and the limiting rod is fixed to the interior of the fixed frame. A motor is installed on the upper side of the fixed frame, and the output shaft of the motor is fixed to the upper end of the threaded rod. The input end of the motor is electrically connected to the output end of the external PLC controller, and the connecting hose is driven to move by setting a moving assembly.

[0011] Furthermore, the refrigeration component includes a semiconductor refrigeration plate and a temperature sensor. A mounting groove is provided on the left side of the refrigeration box, and a semiconductor refrigeration plate is installed inside the mounting groove. The heat dissipation end of the semiconductor refrigeration plate is located outside the mounting groove, and the cooling end of the semiconductor refrigeration plate is located inside the mounting groove. A mounting hole is provided on the front side of the refrigeration box, and a temperature sensor is installed inside the mounting hole. The temperature sensor is electrically connected to an external PLC controller in both directions. The input end of the semiconductor refrigeration plate is electrically connected to the output end of the external PLC controller. The water inside the refrigeration box is cooled by setting the refrigeration component.

[0012] Furthermore, a water inlet is provided on the side of the refrigeration box, and a sealing cover is connected to the inner thread of the water inlet, so that water enters the interior of the refrigeration box through the water inlet.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the heat dissipation structure for the charging pile box transformer has the following advantages:

[0014] By setting up an air intake component, the air inside the cooling box can be injected into the interior of the charging pile box transformer body during use. In this process, the semiconductor refrigeration plate is started to cool the water inside the refrigeration box. After cooling, the water pump is started to inject the cooled water into the interior of the refrigeration coil. The cooling water flowing through the refrigeration coil flows back into the interior of the refrigeration box through the return pipe. In the process of the cooled water flowing into the interior of the refrigeration coil, the air entering the cooling box can be cooled. The cooled cold air enters the interior of the charging pile box transformer body and can quickly dissipate heat inside it. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cooling assembly structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the air intake assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the refrigeration component of the utility model.

[0019] In the figure: 1 bottom plate, 2 charging pile box transformer body, 3 cooling box, 4 filter, 5 cooling assembly, 51 cooling coil, 52 fixed frame, 53 refrigeration box, 54 water pump, 55 connecting pipe, 56 return pipe, 6 air intake assembly, 61 fixed frame, 62 exhaust fan, 63 conical box, 64 connecting hose, 7 moving assembly, 71 fixed frame, 72 moving block, 73 air intake pipe, 74 threaded rod, 75 limit rod, 76 motor, 8 refrigeration assembly, 81 semiconductor refrigeration plate, 82 temperature sensor, 9 sealing cover. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 , this embodiment provides a technical solution: a heat dissipation structure for a charging pile box transformer, comprising a base plate 1 and a cooling assembly 5;

[0022] The bottom plate 1: the charging pile box transformer body 2 is installed on the upper side, the cooling box 3 is fixed on the rear side of the charging pile box transformer body 2, the air inlet arranged on the left side of the cooling box 3 is fixed with a filter 4, the right end of the cooling box 3 is installed with an air intake assembly 6, the right side of the charging pile box transformer body 2 is installed with a moving assembly 7, the right end of the air intake assembly 6 is connected to the moving assembly 7, the air intake assembly 6 includes a fixed frame 61, an exhaust fan 62, a cone box 63 and a connecting hose 64, a strip opening is opened on the right side of the cooling box 3, a fixed frame 61 is fixed inside the strip opening, and evenly distributed exhaust fans 62 are installed inside the fixed frame 61, a cone box 63 is fixed inside the strip opening, and a connecting hose 64 is fixed inside the exhaust port arranged on the right side of the cone box 63, the input end of the exhaust fan 62 is electrically connected to the output end of the external PLC controller, the moving assembly 7 includes a fixed frame 71, a moving block 72, an air intake pipe 73, a threaded rod 74, a limit rod 75 and a motor 76, the charging pile The right side of the box transformer body 2 is fixed to a fixed frame 71, and the interior of the fixed frame 71 is slidably connected to a moving block 72. The right side of the moving block 72 is provided with an air inlet hole, and an air inlet pipe 723 is fixed inside the air inlet hole. The end of the connecting hose 64 away from the conical box 63 is fixed to the inside of the air inlet pipe 73. The rear side edge of the moving block 72 is provided with a threaded hole, and the interior of the threaded hole is threadedly connected to a threaded rod 74. The threaded rod 74 is rotatably connected to the inside of the fixed frame 71. The front side edge of the moving block 72 is provided with a limiting hole, and the interior of the limiting hole is slidably connected to the limiting rod 75, which is fixed to the inside of the fixed frame 71. A motor 76 is installed on the upper side of the fixed frame 71. The output shaft of the motor 76 is fixed to the upper end of the threaded rod 74. The input end of the motor 76 is electrically connected to the output end of the external PLC controller. By setting the moving assembly 7, the connecting hose 64 is driven to move, and the cooled water is injected into the inside of the air inlet pipe 73 by setting the air inlet assembly 6.

[0023] Cooling assembly 5: includes cooling coil 51, fixing frame 52, refrigeration box 53, water pump 54, connecting pipe 55 and return pipe 56. Refrigeration box 53 is fixed to the lower side of cooling box 3. Water pump 54 is installed inside refrigeration box 53. Return pipe 56 is fixed inside the water outlet of water pump 54. The upper end of return pipe 56 is fixed inside the water inlet of cooling coil 51. Fixing frame 52 is fixed to the surface of cooling coil 51. Fixing frame 52 is fixed to the inside of cooling box 3. Return pipe 56 is fixed inside the water outlet of cooling coil 51. The lower end of return pipe 56 is fixed inside the water inlet provided at the rear side of refrigeration box 53. Refrigeration assembly 8 is installed on the side of refrigeration box 53. Refrigeration assembly 8 includes Semiconductor refrigeration chip 81 and temperature sensor 82, a mounting slot is provided on the left side of the refrigeration box 53, and a semiconductor refrigeration chip 81 is installed inside the mounting slot. The heat dissipation end of the semiconductor refrigeration chip 81 is located outside the mounting slot, and the cooling end of the semiconductor refrigeration chip 81 is located inside the mounting slot. A mounting hole is provided on the front side of the refrigeration box 53, and a temperature sensor 82 is installed inside the mounting hole. The temperature sensor 82 is bidirectionally electrically connected to the external PLC controller, and the input end of the semiconductor refrigeration chip 81 is electrically connected to the output end of the external PLC controller. The water inside the refrigeration box 53 is cooled by providing the refrigeration component 8, and the water entering the cooling box 3 is cooled by providing the cooling component 5.

[0024] Wherein: the input end of the water pump 54 is electrically connected to the output end of the external PLC controller.

[0025] A water inlet is provided on the side of the refrigeration box 53 , and a sealing cover 9 is connected to the inner thread of the water inlet. Water enters the interior of the refrigeration box 53 through the water inlet.

[0026] The working principle of the heat dissipation structure for the charging pile box transformer provided by the present invention is as follows: when in use, first start the semiconductor refrigeration plate 81 to cool the water inside the refrigeration box 53, and after cooling, start the water pump 54 to inject the cooled water into the inside of the refrigeration coil 51. The cooling water flowing through the refrigeration coil 51 flows back into the inside of the refrigeration box 53 through the return pipe 56. In the process of the cooled water flowing into the inside of the refrigeration coil 51, the air entering the cooling box 3 can be cooled. After cooling, start all the exhaust fans 62 to inject the cold air inside the cooling box 3 into the inside of the air intake pipe 73 through the connecting hose 64, and then inject it into the inside of the charging pile box transformer body 2 through the air intake pipe 73. In this process, start the motor 76 to rotate the threaded rod 74, and the rotation of the threaded rod 74 drives the moving block 72 to move. The moving block 72 moves and drives the air intake pipe 73 to move, so that the cold air can evenly enter the interior of the charging pile box transformer body 2 and quickly dissipate the heat inside it.

[0027] It is worth noting that the external PLC controller disclosed in the above embodiments is specifically a Siemens S7-200, the water pump 54 can be a WQD6-12-0.55L1 water pump, the exhaust fan 62 can be an APB-15 exhaust fan, the motor 76 can be a 1LE0003 three-phase asynchronous motor, the semiconductor refrigeration plate 81 can be a C1204 multi-stage semiconductor refrigeration plate, and the temperature sensor 82 can be an LSCI-TZ03 laser focusing infrared temperature sensor. The external PLC controller controls the operation of the water pump 54, the exhaust fan 62, the motor 76, and the semiconductor refrigeration plate 81 using methods commonly used in the prior art.

[0028] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. The heat dissipation structure for charging pile box transformer is characterized by: It includes a base plate (1) and a cooling assembly (5); Bottom plate (1): a charging pile box transformer body (2) is installed on the upper side, a cooling box (3) is fixed on the rear side of the charging pile box transformer body (2), a filter (4) is fixed inside the air inlet provided on the left side of the cooling box (3), an air intake assembly (6) is installed at the right end inside the cooling box (3), a moving assembly (7) is installed on the right side of the charging pile box transformer body (2), and the right end of the air intake assembly (6) is connected to the moving assembly (7); A cooling assembly (5): comprising a cooling coil (51), a fixing frame (52), a refrigeration box (53), a water pump (54), a connecting pipe (55) and a return pipe (56), wherein the refrigeration box (53) is fixed to the lower side of the cooling box (3), the water pump (54) is installed inside the refrigeration box (53), the return pipe (56) is fixed inside the water outlet of the water pump (54), the upper end of the return pipe (56) is fixed inside the water inlet of the cooling coil (51), the fixing frame (52) is fixed on the surface of the cooling coil (51), the fixing frame (52) is fixed inside the cooling box (3), the return pipe (56) is fixed inside the water outlet of the cooling coil (51), the lower end of the return pipe (56) is fixed inside the water inlet provided on the rear side of the refrigeration box (53), and a refrigeration assembly (8) is installed on the side of the refrigeration box (53); Wherein: the input end of the water pump (54) is electrically connected to the output end of an external PLC controller.

2. The heat dissipation structure for a charging pile box transformer according to claim 1 is characterized in that: The air intake assembly (6) comprises a fixing frame (61), an exhaust fan (62), a conical box (63) and a connecting hose (64); a strip opening is provided on the right side of the cooling box (3); a fixing frame (61) is fixed inside the strip opening; exhaust fans (62) are evenly distributed and installed inside the fixing frame (61); a conical box (63) is fixed inside the strip opening; a connecting hose (64) is fixed inside the exhaust port provided on the right side of the conical box (63); an input end of the exhaust fan (62) is electrically connected to an output end of an external PLC controller.

3. The heat dissipation structure for a charging pile box transformer according to claim 2 is characterized in that: The moving assembly (7) comprises a fixed frame (71), a moving block (72), an air intake pipe (73), a threaded rod (74), a limit rod (75) and a motor (76); a fixed frame (71) is fixed on the right side of the charging pile box body (2); a moving block (72) is slidably connected inside the fixed frame (71); an air intake hole is opened on the right side of the moving block (72); an air intake pipe (723) is fixed inside the air intake hole; an end of the connecting hose (64) away from the conical box (63) is fixed inside the air intake pipe (73); and the rear side of the moving block (72) is fixed to the inside of the air intake pipe (73). A threaded hole is provided on the front side of the movable block (72), and a threaded rod (74) is connected to the inner thread of the threaded hole. The threaded rod (74) is rotatably connected to the inner side of the fixed frame (71). A limiting hole is provided on the front side of the movable block (72), and a limiting rod (75) is slidably connected to the inner side of the limiting hole. The limiting rod (75) is fixed to the inner side of the fixed frame (71). A motor (76) is installed on the upper side of the fixed frame (71). The output shaft of the motor (76) is fixed to the upper end of the threaded rod (74), and the input end of the motor (76) is electrically connected to the output end of an external PLC controller.

4. The heat dissipation structure for a charging pile box transformer according to claim 1, characterized in that: The refrigeration assembly (8) includes a semiconductor refrigeration plate (81) and a temperature sensor (82). A mounting groove is provided on the left side of the refrigeration box (53), and a semiconductor refrigeration plate (81) is installed inside the mounting groove. The heat dissipation end of the semiconductor refrigeration plate (81) is located outside the mounting groove, and the cooling end of the semiconductor refrigeration plate (81) is located inside the mounting groove. A mounting hole is provided on the front side of the refrigeration box (53), and a temperature sensor (82) is installed inside the mounting hole. The temperature sensor (82) is bidirectionally electrically connected to an external PLC controller, and the input end of the semiconductor refrigeration plate (81) is electrically connected to the output end of the external PLC controller.

5. The heat dissipation structure for a charging pile box transformer according to claim 1 is characterized in that: A water inlet is provided on the side of the refrigeration box (53), and a sealing cover (9) is connected to the inner thread of the water inlet.