Down patting machine for down product processing

Abstract

The utility model discloses a down patting machine for down product processing, and particularly relates to the technical field of down patting machines for down products, the down patting machine comprises a conveying assembly, a supporting frame is fixedly connected to the middle of the upper surface of the conveying assembly, a patting assembly is fixedly connected to the interior of the supporting frame, and a down suction assembly is fixedly connected to the upper surface of the supporting frame. The device comprises a conveying assembly, a protective cover is fixedly connected to the rear portion of the left side surface of the conveying assembly, a plurality of fixing plates are fixedly connected to the lower surface of the conveying assembly in the front-back direction, and supporting legs are fixedly connected to the left side and the right side of the lower surface of each fixing plate. Manual removal is not needed, manpower consumption is reduced, the arranged assemblies can contract when pressure is generated between the flapping plate and the conveying belt, the pressure is kept constant, and the situation that the cloth is damaged due to the fact that the pressure generated between the flapping plate and the conveying belt is too large is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of down product beating machines, in particular to a down beating machine used for processing down products. Background Art

[0002] Down products, such as down jackets and down quilts, are popular among people because of their lightness and good warmth retention. Down products can now be filled manually or with a down filling machine. The down filling machine is equipped with a down storage box, a weighing cabinet, a down filling tube and a programmable controller. The weighed down is filled into the cut pieces through the down filling tube. Regardless of whether the down products are filled manually or automatically, the down in each cut piece tends to gather in one place, resulting in uneven thickness of the down products and poor comfort. Therefore, in the actual production process, the filled cut pieces also need to be patted.

[0003] After filling the cut pieces with down, there will be residual down, thread ends and dust on the surface of the cut pieces. Ordinary down removal machines cannot collect the residual down, thread ends and dust, and ordinary down removal machines do not have a buffering effect when beating the down, resulting in a large down removal force that will damage the fabric. Utility Model Content

[0004] The purpose of the utility model is to provide a down beating machine used in processing down products, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a down beating machine used for processing down products, comprising a conveying assembly, a support frame fixedly connected to the middle of the upper surface of the conveying assembly, a beating assembly fixedly connected to the inside of the support frame, a down suction assembly fixedly connected to the upper surface of the support frame, a protective cover fixedly connected to the rear of the left side surface of the conveying assembly, a plurality of fixed plates fixedly connected to the front and rear directions of the lower surface of the conveying assembly, and support legs fixedly connected to the left and right sides of the lower surface of the fixed plate.

[0006] Preferably, the transmission component includes two parallel support rods on the left and right, and a plurality of rotating shafts are rotatably connected internally on the sides of the two support rods that are close to each other. A conveyor belt is movably connected to the surface of the rotating shaft. The right ends of the plurality of rotating shafts all pass through the right support rod and are fixedly connected to pulleys, and the two pulleys that are close to each other front and back are transmitted through a belt.

[0007] Preferably, the frontmost rotating shaft passes through the left support rod and is fixedly connected to the output end of motor 1, and the left end of the rotating shaft close to the rearmost side passes through the left support rod and is fixedly connected to gear 1.

[0008] Preferably, the upper surfaces of the support rods on the left and right sides are fixedly connected to a rotating frame at a position close to the rearmost rotating axis, and the two rotating frames are internally connected to an extrusion roller that is rotatably connected to each other. The left end of the extrusion roller passes through the left rotating frame and is fixedly connected to gear 2, and gear 2 is meshed with gear 1.

[0009] Preferably, the beating assembly includes two parallel fixed plates on the left and right sides, and the front and rear sides of the two fixed plates that are close to each other are fixedly connected to sliding frames, the sliding frames are slidably connected to a transmission frame, and the middle of the transmission frame is movably connected to a rotating gear, and the middle of the two rotating gears that are close to each other is fixedly connected to a transmission shaft, the right end of the transmission shaft passes through the outside of the support frame and is fixedly connected to the second output shaft of the motor, and the transmission shaft is rotatably connected to the fixed plate on the right side.

[0010] Preferably, the lower ends of the transmission frames on the left and right sides are fixedly connected to fixed frames, and the front and rear ends and the middle part of the lower surface of the fixed frames on both sides are fixedly connected to buffer devices. The two parallel buffer devices on the left and right sides form a group, and the lower end of each group of buffer devices is fixedly connected to a beating plate.

[0011] Preferably, the buffer device includes a buffer rod 1, a convex groove penetrating the lower surface of the buffer rod 1 is opened inside the buffer rod 1, a buffer spring is movably connected inside the convex groove, a buffer rod 2 is slidably connected to the lower end of the buffer spring inside the buffer rod 1, and the buffer rod 2 is movably connected to the buffer spring.

[0012] Preferably, the velvet suction component includes a velvet suction cover, and the left and right sides of the velvet suction cover are fixedly connected with fixed rings, and the left and right fixed rings are respectively fixedly connected to the sides of the left and right rotating frames that are close to each other, and the left and right fixed rings are respectively rotatably connected to the left and right surfaces of the extrusion roller.

[0013] Preferably, a dust suction pipe is connected through the middle of the upper surface of the suction hood, the other end of the dust suction pipe is connected through the dust box, a sealing plate is slidably connected to the left side of the dust box, an air suction pipe is connected through the front surface of the dust box, the other end of the air suction pipe is fixedly connected to the vacuum cleaner, the lower surface of the dust box is fixedly connected to the upper surface of the support frame, and a filter is fixedly connected to the front side of the dust box.

[0014] Preferably, the provision of the protective cover prevents gear 1 and gear 2 from being directly exposed to the outside.

[0015] Preferably, the inner upper surface of the dust hood is tilted from the left and right sides to the middle, so that the down suction tube can fully suck the down yarn ends and the like inside the down suction hood into the interior of the vacuum cleaner.

[0016] Preferably, when the down is sucked, the down and lint etc. will enter the vacuum cleaner through the gap between the squeezing roller and the down suction cover.

[0017] Preferably, a plurality of exhaust holes are provided on the surface of the down retaining plate, which are used to discharge gas and collect down yarn ends in the down collecting box.

[0018] Preferably, both the left and right transmission frames are provided with teeth on the front side.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The utility model can remove the down, thread ends and dust remaining on the surface of the cut piece through the down suction component provided, without manual removal.

[0021] 2. The utility model provides components that will contract when pressure is generated between the flapping plate and the conveyor belt to keep the pressure constant, thereby avoiding damage to the fabric due to excessive pressure between the flapping plate and the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the transmission component of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the flapping component of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the buffer device of the utility model;

[0026] Figure 5 This is a schematic structural diagram of the down absorbing component of the utility model.

[0027] In the figure: 1. Conveyor assembly; 2. Support frame; 3. Beating assembly; 4. Down suction assembly; 5. Protective cover; 6. Fixed plate; 7. Support leg; 101. Support rod; 102. Rotating shaft; 103. Pulley; 104. Belt; 105. Motor 1; 106. Gear 1; 107. Rotating frame; 108. Squeeze roller; 109. Gear 2; 110. Conveyor belt; 301. Fixed plate; 302. Sliding frame; 303. Transmission frame ; 304, rotating gear; 305, transmission shaft; 306, motor 2; 307, fixed frame; 308, buffer device; 309, flapping plate; 310, buffer rod 1; 311, convex groove; 312, buffer spring; 313, buffer rod 2; 401, velvet suction cover; 402, fixing ring; 403, dust suction pipe; 404, dust collection box; 405, sealing plate; 406, suction pipe; 407, vacuum cleaner; 408, filter. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1 The utility model provides a technical solution: a down beating machine used for processing down products, including a conveying component 1, a support frame 2 is fixedly connected to the middle of the upper surface of the conveying component 1, a beating component 3 is fixedly connected to the inside of the support frame 2, a down suction component 4 is fixedly connected to the upper surface of the support frame 2, a protective cover 5 is fixedly connected to the rear of the left side surface of the conveying component 1, a plurality of fixed plates 6 are fixedly connected to the front and rear directions of the lower surface of the conveying component 1, and support legs 7 are fixedly connected to the left and right sides of the lower surface of the fixed plate 6.

[0030] The down-absorbing component can remove the down, thread ends and dust remaining on the surface of the cut pieces. When pressure is generated between the flapping plate and the conveyor belt, the component will shrink to keep the pressure constant, thereby avoiding damage to the fabric due to excessive pressure between the flapping plate and the conveyor belt.

[0031] See also Figure 2 The transmission component 1 includes two parallel support rods 101 on the left and right. The two support rods 101 are close to each other on the side with multiple rotating shafts 102 rotatably connected inside. The surface of the rotating shaft 102 is movably connected to the conveyor belt 110. The right ends of the multiple rotating shafts 102 all pass through the right support rod 101 and are fixedly connected to the pulley 103. The two pulleys 103 close to each other in front and behind are transmitted through a belt 104.

[0032] The frontmost rotating shaft 102 passes through the left support rod 101 and is fixedly connected to the output end of motor 105. The left end of the rotating shaft 102 near the rearmost side passes through the left support rod 101 and is fixedly connected to gear 106.

[0033] The upper surfaces of the left and right support rods 101 are fixedly connected to a rotating frame 107 at a position close to the rearmost rotating shaft 102. The two rotating frames 107 are rotatably connected to the inner sides thereof where they are close to each other. The left end of the squeezing roller 108 passes through the left rotating frame 107 and is fixedly connected to gear 2 109. Gear 2 109 is meshed with gear 1 106.

[0034] When using the device, start motor 105, lay the down pieces flat on the rear side of the conveyor belt 110, and drive the frontmost rotating shaft 102 to rotate through motor 105, and drive the other rotating shafts 102 to rotate through pulley 103 under the action of belt 104. When the rotating shaft 102 near the rear side rotates, it will drive gear 106 on the left side to rotate, and drive gear 2 109 to rotate through gear 106, and then drive the squeezing roller 108 to rotate. The squeezing roller 108 will squeeze the down pieces to preliminarily disperse and flatten the down inside the pieces.

[0035] See also Figure 3 , Figure 4 The beating component 3 includes two parallel fixed plates 301 on the left and right sides. The front and rear sides of the two fixed plates 301 that are close to each other are fixedly connected to the sliding frames 302. The sliding frames 302 are slidably connected to the transmission frame 303. The middle part of the transmission frame 303 is movably connected to the rotating gear 304. The middle part of the two rotating gears 304 that are close to each other is fixedly connected to the transmission shaft 305. The right end of the transmission shaft 305 passes through the outside of the support frame 2 and is fixedly connected to the output shaft of the motor 2 306. The transmission shaft 305 is rotatably connected to the right fixed plate 301.

[0036] The lower ends of the transmission frames 303 on the left and right sides are fixedly connected to fixed frames 307, and the front and rear ends and the middle part of the lower surface of the fixed frames 307 are fixedly connected to buffer devices 308. The two parallel buffer devices 308 on the left and right sides form a group, and the lower end of each group of buffer devices 308 is fixedly connected to a beating plate 309.

[0037] The buffer device 308 includes a buffer rod 310, which has a convex groove 311 running through the lower surface. A buffer spring 312 is movably connected inside the convex groove 311. A buffer rod 2 313 is slidably connected to the lower end of the buffer spring 312 inside the buffer rod 310, and the buffer rod 2 313 is movably connected to the buffer spring.

[0038] By starting motor 2 306, the transmission shaft 305 is driven to rotate, and then the rotating gears 304 on the left and right sides are driven to rotate. Under the action of the rotating gears 304, the transmission frames 303 on both sides are driven to move upward inside the sliding frame 302, and the fixed frame 307 below is driven to move upward through the transmission frames 303 on both sides, and the buffer device 308 below is driven to move upward through the fixed frame 307. The upward movement of the buffer device 308 causes the flapping plate 309 below to move upward. When the rotating gear 304 is not in contact with the transmission frame 303, the fixed frame 307 descends under the action of gravity, thereby realizing the flapping of the down pieces by the flapping plate 309. Since a buffer spring 312 is provided inside the buffer rod 1 310, when pressure is generated between the flapping plate 309 and the conveyor belt 110, the buffer rod 2 313 will enter the buffer rod 1 310 to prevent the fabric surface from being damaged due to the high pressure generated between the flapping plate 309 and the conveyor belt 110.

[0039] See also Figure 5 The velvet suction component 4 includes a velvet suction cover 401, and the left and right sides of the velvet suction cover 401 are fixedly connected with fixed rings 402. The left and right fixed rings 402 are respectively fixedly connected to the sides of the rotating frames 107 on the left and right sides that are close to each other, and the left and right fixed rings 402 are respectively rotatably connected to the left and right surfaces of the squeezing roller 108.

[0040] A dust suction pipe 403 is connected to the middle of the upper surface of the velvet suction hood 401, and the other end of the dust suction pipe 403 is connected to the dust collecting box 404. A sealing plate 405 is slidably connected to the left side of the dust collecting box 404. An air suction pipe 406 is connected to the front surface of the dust collecting box 404, and the other end of the air suction pipe 406 is fixedly connected to the vacuum cleaner 407. The lower surface of the dust collecting box 404 is fixedly connected to the upper surface of the support frame 2, and a filter screen 408 is fixedly connected to the front side of the dust collecting box 404.

[0041] When the down pieces are located under the squeezing roller 108, the vacuum cleaner 407 removes the dust and feathers from the surface of the down pieces through the suction cover 401 and the suction pipe 403, and collects the dust and feathers inside the dust box 404 under the action of the filter 408. When a large amount of down and thread ends are collected inside the dust box 404, the sealing plate 405 can be pulled out upwards to remove the down and thread ends inside the dust box 404, and then the sealing plate 405 can be installed on the dust box 404.

[0042] Working principle: Before using the device, make motor 105, motor 2 306 and vacuum cleaner 407 in operation, lay the down pieces flat on the rear side of the conveyor belt 110, and drive the frontmost rotating shaft 102 to rotate through motor 105, and drive the other rotating shafts 102 to rotate through pulley 103 under the action of belt 104. When the rotating shaft 102 near the rear side rotates, it will drive gear 106 on the left side to rotate, and gear 106 will drive gear 2 109 to rotate, and then drive the squeezing roller 108 to rotate. The squeezing roller 108 squeezes the down pieces, and preliminarily disperses and flattens the down inside the pieces. When the down pieces are located under the squeezing roller 108, the vacuum cleaner 407 removes the down and thread ends on the surface of the down pieces through the suction cover 401 and the suction pipe 403, and collects the dust and feathers in the dust box 404 under the action of the filter 408. When the down pieces are conveyed to the bottom of the flapping assembly 3, the motor 2 306 drives the transmission shaft 305 to rotate, thereby driving the down pieces to move downward. The rotating gears 304 on the left and right sides rotate, and under the action of the rotating gears 304, the transmission frames 303 on both sides move upward inside the sliding frame 302, and the fixed frame 307 below is driven to move upward through the transmission frames 303 on both sides, and the buffer device 308 below is driven to move upward through the fixed frame 307. The upward movement of the buffer device 308 causes the flapping plate 309 below to move upward. When the rotating gear 304 is no longer in contact with the transmission frame 303, the fixed frame 307 descends under the action of gravity, thereby realizing the flapping plate 309 hitting the feather The velvet pieces are beaten. Since a buffer spring 312 is provided inside the buffer rod 1 310, the buffer rod 2 313 will enter the buffer rod 1 310 when pressure is generated between the beating plate 309 and the conveyor belt 110, preventing the surface of the fabric from being damaged due to the high pressure generated between the beating plate 309 and the conveyor belt 110. When a large amount of down and thread ends are collected inside the dust box 404, the sealing plate 405 can be pulled upward to take out the down and thread ends inside the dust box 404, and then the sealing plate 405 can be installed on the dust box 404.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A down beating machine for processing down products, comprising a transmission component (1), characterized in that: A support frame (2) is fixedly connected to the middle of the upper surface of the transmission component (1), a flapping component (3) is fixedly connected inside the support frame (2), a velvet suction component (4) is fixedly connected to the upper surface of the support frame (2), a protective cover (5) is fixedly connected to the rear of the left side surface of the transmission component (1), and a plurality of fixed plates (6) are fixedly connected to the front and rear directions of the lower surface of the transmission component (1), and support legs (7) are fixedly connected to the left and right sides of the lower surface of the fixed plate (6).

2. The down beating machine for processing down products according to claim 1, characterized in that: The transmission assembly (1) comprises two parallel supporting rods (101) arranged on the left and right sides. A plurality of rotating shafts (102) are rotatably connected to the inner sides of the two supporting rods (101) close to each other. A conveyor belt (110) is movably connected to the surface of the rotating shaft (102). The right ends of the plurality of rotating shafts (102) all pass through the right supporting rod (101) and are fixedly connected to a pulley (103). The two pulleys (103) close to each other are driven by a belt (104).

3. The down beating machine for processing down products according to claim 2, characterized in that: The frontmost rotating shaft (102) passes through the left support rod (101) and is fixedly connected to the output end of motor 1 (105); the left end of the rotating shaft (102) near the rearmost side passes through the left support rod (101) and is fixedly connected to gear 1 (106).

4. The down beating machine for processing down products according to claim 2, characterized in that: The upper surfaces of the support rods (101) on the left and right sides are fixedly connected to a rotating frame (107) at a position close to the rearmost rotating shaft (102), and the sides of the two rotating frames (107) close to each other are internally connected to a squeezing roller (108), and the left end of the squeezing roller (108) passes through the left rotating frame (107) and is fixedly connected to a gear 2 (109), and the gear 2 (109) is meshed with the gear 1 (106).

5. The down beating machine for processing down products according to claim 1, characterized in that: The beating assembly (3) comprises two parallel fixed plates (301) on the left and right sides. The front and rear sides of the two fixed plates (301) close to each other are fixedly connected to a sliding frame (302). The sliding frame (302) is slidably connected to a transmission frame (303). The middle of the transmission frame (303) is movably connected to a rotating gear (304). The middle of the two rotating gears (304) close to each other is fixedly connected to a transmission shaft (305). The right end of the transmission shaft (305) passes through the outside of the support frame (2) and is fixedly connected to the output shaft of the second motor (306). The transmission shaft (305) is rotatably connected to the fixed plate (301) on the right side.

6. The down beating machine for processing down products according to claim 5, characterized in that: The lower ends of the transmission frames (303) on the left and right sides are fixedly connected to fixed frames (307), and the front and rear ends and the middle of the lower surface of the fixed frames (307) on the left and right sides are fixedly connected to buffer devices (308). The two parallel buffer devices (308) on the left and right sides form a group, and the lower end of each group of buffer devices (308) is fixedly connected to a beating plate (309).

7. The down beating machine for processing down products according to claim 6, characterized in that: The buffer device (308) includes a buffer rod (310), a convex groove (311) penetrating the lower surface of the buffer rod (310), a buffer spring (312) movably connected to the convex groove (311), a buffer rod (313) slidably connected to the lower end of the buffer spring (312) inside the buffer rod (310), and the buffer rod (313) is movably connected to the buffer spring.

8. The down beating machine for processing down products according to claim 1, characterized in that: The down suction assembly (4) comprises a down suction cover (401), and the left and right sides of the exterior of the down suction cover (401) are fixedly connected with fixed rings (402), and the left and right fixed rings (402) are respectively fixedly connected to the mutually adjacent sides of the left and right rotating frames (107), and the left and right fixed rings (402) are respectively rotatably connected to the left and right surfaces of the squeezing roller (108).

9. The down beating machine for processing down products according to claim 8, characterized in that: A dust suction pipe (403) is connected to the middle of the upper surface of the velvet suction cover (401), and the other end of the dust suction pipe (403) is connected to the dust collection box (404). A sealing plate (405) is slidably connected to the left side of the dust collection box (404). An air suction pipe (406) is connected to the front surface of the dust collection box (404), and the other end of the air suction pipe (406) is fixedly connected to the dust collector (407). The lower surface of the dust collection box (404) is fixedly connected to the upper surface of the support frame (2), and a filter screen (408) is fixedly connected to the front side of the inside of the dust collection box (404).

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