Catalyst type incinerator waste gas zeolite concentration rotating wheel system
By introducing the Venturi component into the catalyst-type incinerator exhaust gas zeolite concentration rotor system, the problem of low rectification efficiency is solved, the gas circulation efficiency and combustion efficiency are improved, and the utilization of flue gas heat is enhanced.
Patent Information
- Application Number
- CN202422374138.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The rectifier efficiency of the rectifier assembly in the existing RTO device is low, resulting in the accumulation of flue gas, affecting heat exchange and combustion efficiency.
The Venturi component is introduced into the catalyst-type incinerator exhaust gas zeolite concentration rotor system. Through the combination of the contraction section, the throat and the diffusion section, the Venturi effect is formed, the gas circulation efficiency is improved, and the system is divided into an exhaust area, a heat exchange area, an intake area, a transition area and a combustion area to enhance the gas flow and combustion effect.
The gas circulation efficiency in the inner cylinder body is improved, the heat exchange and combustion efficiency is ensured, and the efficiency of flue gas heat utilization is improved.
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Figure CN223196769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to a catalytic incinerator waste gas zeolite concentration rotor system. Background Art
[0002] In modern waste gas treatment technologies, RTO (regenerative thermal incinerator) and zeolite rotors are relatively common waste gas treatment devices. RTO technology oxidizes combustible waste gas into corresponding oxides and water at high temperatures, and recovers the heat released during waste gas decomposition. The waste gas decomposition efficiency reaches over 99%, and the heat recovery efficiency reaches over 95%. Existing RTOs require multiple heat exchangers to fully exchange heat for the flue gas, making the entire system structure complex. Patent CN218599732U discloses a catalytic incinerator waste gas zeolite concentration rotor system, which uses a rectifier component. However, the rectification efficiency of the rectifier component is low, resulting in a large accumulation of internal flue gas, affecting heat exchange and combustion efficiency. Utility Model Content
[0003] The utility model proposes a catalytic incinerator waste gas zeolite concentration wheel system
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A catalytic incinerator exhaust gas zeolite concentration rotor system includes a zeolite rotor, an air inlet three of the zeolite rotor is connected to the exhaust gas end to be treated, the exhaust gas end to be treated is provided with a filter, an exhaust port three of the zeolite rotor is connected to the chimney, and an air inlet two of the zeolite rotor is also connected to the exhaust gas end to be treated, the exhaust port two of the zeolite rotor is connected to the air inlet one of the heat exchanger one, the exhaust port one of the heat exchanger one is connected to the air inlet one of the zeolite rotor, the exhaust port one of the zeolite rotor is connected to the air inlet of the catalytic incinerator, the exhaust port of the catalytic incinerator is connected to the air inlet two of the heat exchanger one, the exhaust port two of the heat exchanger one is connected to the chimney, the catalytic incinerator includes an inner cylinder, a partition one is fixed in the inner cylinder, a plurality of heat exchange tubes are fixed on the partition one, and the other end of the heat exchange tube is connected to the partition The two phases are connected, the partition two is fixedly connected to the isolation cylinder, the partition one, partition two and isolation cylinder divide the interior of the inner cylinder into an exhaust zone, a heat exchange zone, an air intake zone, a transition zone and a combustion zone, the exhaust zone and the combustion zone are located at the two ends of the inner cylinder, the combustion zone is equipped with a burner, the transition zone and the combustion zone are equipped with a Venturi assembly, the Venturi assembly includes a contraction section one, the contraction section one is fixedly connected to the end of the isolation cylinder, the other end of the contraction section one is connected to one end of the throat pipe one, the other end of the throat pipe one is connected to one end of the diffusion section one, the other end of the diffusion section one is connected to one end of the contraction section two, the other end of the contraction section two is connected to one end of the throat pipe two, the other end of the throat pipe two is connected to one end of the diffusion section two, the other end of the diffusion section two is connected to the outlet section, and the outlet section is fixedly connected to the catalyst assembly.
[0006] Advantages: The utility model improves the gas circulation efficiency in the inner cylinder by arranging the Venturi component inside, thereby ensuring the heat exchange and combustion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 Figure 1 of the present utility model; Figure 2 A diagram of an incinerator in the present utility model; Figure 3 For this utility model Figure 2 A diagram of the central partition situation; Figure 4 For this utility model Figure 2 Sectional view of the left side; Figure 5 A perspective view of the Chinese Qiuli component of the present invention; Figure 6 This is the front view of the Chinese Qiuli component of the present utility model; Figure 7 It is a cross-sectional view of the Chinese Qiuli component of the present utility model; Figure 8 This is the main view of the catalyst component in the present utility model;
[0008] Figure 9 This is the main view of the mounting frame in the present utility model; Figure 10It is a cross-sectional view of the fixing component 1 in the present utility model; Figure 11 It is a cross-sectional view of the second fixing component in the present invention; Figure 12 It is a cross-sectional view of the fixing component three in the present utility model; Figure 13 This is a cross-sectional view of the third containing frame in the present invention; Figure 14 This is a cross-sectional view of the second containing frame in the present invention; Figure 15 This is a cross-sectional view of the first containing frame in the present invention; Figure 16 This is a right side view of the zeolite rotor in the present utility model; Figure 17 This is a left side view of the zeolite rotor in the present utility model; Figure 18 This is a front view of the zeolite runner in the utility model; Figure 19 This is the main view of the frame 1 and frame 2 of the utility model; Figure 20 This is a rear view of the frame 1 and frame 2 of the present invention; Figure 21 This is a three-dimensional diagram of the utility model after the runner assembly is partially installed with the connecting frame; Figure 22 For this utility model Figure 21 A perspective view of the middle connecting frame; Figure 23 For this utility model Figure 22 A magnified view of part A1 in the middle; Figure 24 For this utility model Figure 22 The stereogram of the processing block 1;
[0009] Figure 25 For this utility model Figure 22 The stereogram of the second block is processed; Figure 26 FIG. 1 is a diagram of the utility model Figure 22 The stereogram of the block three is processed in the middle; Figure 27 It is a three-dimensional diagram of the installation part of the utility model; Figure 28 For this utility model Figure 27 The main view; Figure 29 The three-dimensional heat exchanger in the utility model Figure 1 ; Figure 30 The three-dimensional heat exchanger in the utility model Figure 2 ; Figure 31 For the utility model Figure 30 Left view of; Figure 32 For this utility model Figure 31 Cross-sectional view of AA; Figure 33 The three-dimensional heat exchange box of the utility model Figure 1 ; Figure 34 The three-dimensional heat exchange box of the utility model Figure 2 ; Figure 35 A three-dimensional diagram of the sealing structure of the present invention; Figure 36 For this utility model Figure 35 The main view; Figure 37 For this utility model Figure 36 Cross-sectional view of the middle BB; Figure 38 It is a cross-sectional view of the heat exchange tube in the present utility model; Figure 39 It is a cross-sectional view of the sealing component 1 of the present invention;
[0010] Figure 40 It is a cross-sectional view of the sealing component 2 of the present invention; Figure 41 It is a three-dimensional diagram of the isolation and diversion assembly of the present utility model.
[0011] In the figure: 1 filter, 2 rotor assembly, 3 heat exchanger 1, 4 chimney, 5 catalytic incinerator. 201 base, 202 box 1, 203 box 2, 204 inspection door, 205 exhaust port 1, 206 air inlet 1, 207 air inlet 2, 208 exhaust port 2, 209 air inlet 3, 210 exhaust port 3, 211 support frame 1, 212 support frame 2, 213 rotor assembly, 214 power unit, 215 connecting area 1, 216 connecting area 2, 217 connecting area 3, 218 connecting area 4; 21301 installation part, 21302 connecting frame, 21303 process block 1, 21304 process block 2, 21305 process block 3, 21306 fixing plate 213011 Main body, 213012 Connection part, 213013 Mounting hole, 213014 Mounting slot; 213021 Support angle steel 1, 213022 Support plate, 213023 Bottom plate, 213024 Top plate, 213025 Reinforcement plate, 213026 Connector, 213027 Lifting ring, 213028 Limit plate, 213029 Mounting part; 213031 Limit slot 1; 213041 Limit slot 2; 213051 Limit slot 3; 301 Heat exchange box, 302 Upper cover, 303 Lower maintenance cover, 304 Air inlet 1, 305 Exhaust port 1 , 306 air inlet two, 307 exhaust port two, 308 heat exchange tube, 309 sealing component one, 310 sealing component two, 311 isolation guide component; 3101 box, 3102 flange one, 3103 flange two, 3103 flange three, 3105 flange four, 3106 flange five, 3107 flange six, 3108 conversion area; 3801 pipe body, 3802 seal; 3901 sealing plate, 3902 connecting pipe; 31001 welding parts, 31002 sealing limit parts; 31101 lower sealing plate, 31102 middle partition, 31103 guide plate one, 3110 4 Guide plate 2, 31105 Guide plate 3, 31106 Upper sealing plate; 501 Inner cylinder, 502 Insulation layer, 503 Outer cylinder, 504 Air inlet, 505 Partition 1, 506 Heat exchange tube, 507 Guide plate 1, 508 Guide plate 2, 509 Partition 2, 5010 Isolation cylinder, 511 Burner, 512 Straight pipe, 513 Control valve, 514 Exhaust port, 516 Venturi assembly, 517 Base, 518 Explosion-proof port, 519 Inspection port, 520 Exhaust area, 521 Heat exchange area, 522 Air inlet area, 523 Transition area, 524 Combustion area, 525 Catalyst assembly. 51601 Contraction section 1, 51602 Throat pipe 1, 51603 Diffusion section 1, 51604 Contraction section 2, 51605 Throat pipe 2, 51606 Diffusion section 2, 51607 Exit section;
[0012] 52501 Mounting rack, 52502 Holding unit 1, 52503 Holding unit 2, 52504 Holding unit 3, 52505 Fixing assembly 1, 52506 Fixing assembly 2, 52507 Fixing assembly 3; 525011 Fixing ring 1, 525012 Fixing rod, 525013 Fixing ring 2, 525014 Mounting ring 1, 525015 Mounting ring 2, 525016 Mounting ring 3, 525017 Mounting plate; 525021 Holding frame 1, 525031 holding frame 2, 525041 holding frame 3; 525051 mounting part 1, 525052 locking part 1, 525053 tightening bolt 1, 525054 pressing part 1; 525061 mounting part 2, 525062 locking part 2, 525063 tightening bolt 2, 525064 pressing part 2; 525071 mounting part 3, 525072 locking part 3, 525073 tightening bolt 3, 525074 pressing part 3. DETAILED DESCRIPTION
[0013] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0014] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0015] Reference Figure 1A catalytic incinerator exhaust gas zeolite concentration rotor system includes a zeolite rotor 2, an air inlet 209 of the zeolite rotor 2 is connected to the exhaust gas end to be treated, the exhaust gas end to be treated is provided with a filter 1, an exhaust port 3 210 of the zeolite rotor 2 is connected to the chimney 4, an air inlet 207 of the zeolite rotor 2 is also connected to the exhaust gas end to be treated, and an exhaust port 208 of the zeolite rotor 2 is connected to an air inlet 3 of the heat exchanger 3. 04, the exhaust port 1 305 of the heat exchanger 3 is connected to the air inlet 1 206 of the zeolite runner 2, the exhaust port 1 205 of the zeolite runner 2 is connected to the air inlet 1 of the heat exchanger 2 4, the exhaust port 1 of the heat exchanger 2 4 is connected to the air inlet 504 of the catalytic incinerator 5, the exhaust port 514 of the catalytic incinerator 5 is connected to the air inlet 2 306 of the heat exchanger 3, the exhaust port 2 307 of the heat exchanger 3 is connected to the air inlet 504 of the catalytic incinerator 5, the exhaust port 514 of the catalytic incinerator 5 is connected to the air inlet 2 306 of the heat exchanger 3, and the exhaust port 2 307 of the heat exchanger 3 is connected to the air inlet 504 of the catalytic incinerator 5. The air inlet two of the heat exchanger 2 4 is connected, and the exhaust port two of the heat exchanger 2 4 is connected to the chimney 4; during operation, most of the exhaust gas to be treated enters the adsorption zone in the zeolite rotor after being filtered by the filter, and the flue gas adsorbed in the adsorption zone enters the chimney and is discharged, a small part of the exhaust gas to be treated enters the cooling zone to cool the zeolite rotor, the cooled flue gas enters the heat exchanger for heating, and then enters the desorption zone of the zeolite rotor to desorb the zeolite rotor, and the desorbed flue gas enters the air inlet of the catalytic incinerator, and the desorbed flue gas is burned and catalytically reacted in the catalytic incinerator, and then discharged from the exhaust port and enters the heat exchanger to heat the flue gas cooled by the zeolite rotor, and enters the chimney after heat exchange; the combustion treatment temperature of the catalytic incinerator is 350-400℃, and the reaction temperature is relatively low. A heat exchanger is set outside and a heat exchange device inside the incinerator to improve the utilization efficiency of the flue gas heat.The catalytic incinerator 5 includes an inner cylinder 501, a partition 505 is fixed in the inner cylinder 501, a plurality of heat exchange tubes 506 are fixed on the partition 505, the other end of the heat exchange tube 506 is connected to the partition 509, the partition 509 is fixedly connected to the isolation cylinder 510, the partition 505, the partition 509 and the isolation cylinder 510 divide the interior of the inner cylinder 501 into an exhaust zone 520, a heat exchange zone 521, an air intake zone 522, a transition zone 523 and a combustion zone 524, the exhaust zone 520 and the combustion zone 524 are located at both ends of the inner cylinder 501, a burner 511 is installed in the combustion zone 524, and a Venturi assembly 516 is installed in the transition zone and the combustion zone 524. The inner component 516 includes a contraction section 51601, which is fixedly connected to the end of the isolation cylinder, the other end of the contraction section 51601 is connected to one end of the throat pipe 51602, the other end of the throat pipe 51602 is connected to one end of the diffusion section 51603, the other end of the diffusion section 1 51603 is connected to one end of the contraction section 2 51604, the other end of the contraction section 2 51604 is connected to one end of the throat pipe 2 51605, the other end of the throat pipe 2 51605 is connected to one end of the diffusion section 2 51606, the other end of the diffusion section 2 51606 is connected to the outlet section 51607, and the outlet section 51607 is fixedly connected to the catalyst component.
[0016] Referring to 5-7 , the first contracting section 51601, the first throat pipe 51602, the first diffuser section 51603, and the sidewall of the inner cylinder housing the burner form a second Venturi section, which connects the air intake zone with the combustion zone. The second contracting section 51604, the second throat pipe 51605, and the second diffuser section 51606 form a first Venturi section, which connects the heat exchange zone with the combustion zone. The angle between the first contracting section 51601 and the first throat pipe 51602 is greater than 90°. The first throat pipe 51602 is parallel to the sidewall of the inner cylinder housing the burner, and the angle between the first diffuser section 51603 and the first throat pipe 51602 is greater than 90°. The angle between the second contraction section 51604 and the first diffusion section 51603 is greater than 90°, the center line of the second throat pipe 51605 coincides with the center line of the inner cylinder, and the angle between the second throat pipe 51605 and the second diffusion section 51606 is greater than 90°.
[0017] The heat exchange tube 506 in the heat exchange zone 521 is used to connect the transition zone 523 and the exhaust zone 520. One end of the heat exchange tube 506 is fixed on the partition 1 505, and the end face extends into the exhaust zone 520. The other end of the heat exchange tube 506 is fixed on the partition 2 509, and the end face extends into the transition zone 523.
[0018] The diameter of partition 1 505 is equal to the inner diameter of inner cylinder 501, while the diameter of partition 2 509 is smaller than the inner diameter of inner cylinder 501. A straight pipe 512 is disposed between partition 1 505 and partition 2 509. One end of the straight pipe 512 is fixed to partition 1 505, with the end extending into exhaust zone 520. The other end of the straight pipe 512 is fixed to partition 2 509, with the end extending into transition zone 523.
[0019] The inner cylinder 501 is provided with an air inlet 504, which is in communication with the heat exchange area 521. The exhaust area 520 is provided with an exhaust port 514.
[0020] The heat exchange zone 521 is provided with a guide plate 1 507 and a guide plate 2 508. The guide plate 1 507 is fixed on the inner wall of the inner cylinder 501, and the guide plate 2 508 is fixed on the outer wall of the straight pipe 512. The guide plate 1 507 and the guide plate 2 508 in the heat exchange zone 521 are staggered.
[0021] The outer cylinder 503 is provided outside the inner cylinder 501, and an insulation layer 502 is provided between the inner cylinder 501 and the outer cylinder 503. The lower part of the outer cylinder 503 is fixed on the base 517. The outer wall of the inner cylinder 501 is also provided with an explosion-proof opening 518 and an inspection opening 519.
[0022] A catalyst assembly 525 is installed in the transition zone, and the catalyst assembly 525 includes a mounting frame 52501. The mounting frame 52501 is circular, and the maximum diameter of the mounting frame 52501 is equal to the inner diameter of the inner cylinder. Several holding units are detachably installed on the mounting frame 52501 through a fixing assembly. A catalyst reaction filter element is installed in the holding unit. The fixing assembly includes a mounting piece fixed on the mounting frame 52501, and a threaded hole is provided at the center of the mounting piece. A locking bolt is installed in the threaded hole, and a locking piece is also mounted on the tightening bolt. A pressing part is provided at the end of the locking part for contacting the holding frame of the holding unit, and the pressure of the pressing part on the holding frame of the holding unit is controlled by tightening the bolt.
[0023] The mounting frame 52501 includes a fixing ring 1 525011 and a fixing ring 2 525013. A plurality of fixing rods 525012 are fixed radially between the outer side and the inner side of the fixing ring 1 525011. The inner side of the fixing ring 1 525011 is further provided with a mounting ring 1 525014 for placing the holding unit 1 52502. The outer side of the fixing ring 1 525011 is provided with a mounting ring 2 525015 for placing the holding unit 2 52503. Mounting plates 525017 for placing the holding unit 2 52503 or the holding unit 3 52504 are provided on both sides of the fixing rod 525012. The inner side of the fixing ring 2 525013 is provided with a mounting ring 3 525016 for placing the holding unit 3 52504.
[0024] The fixing ring 1 525011 is provided with a fixing component 3 52507 for fixing the containing unit 1 52502 and the containing unit 2 52503, the fixing rod 525012 is provided with a fixing component 2 52506 for fixing the containing unit 2 52503 and the containing unit 3 52504, and the fixing ring 3 is provided with a fixing component 1 52505 for fixing the containing unit 3 52504.
[0025] The containing unit 1 52502 includes a containing frame 1 525021, and a catalytic reaction filter element is installed inside the containing frame 1 525021. The containing unit 2 52503 includes a containing frame 2 525031, and a catalytic reaction filter element is installed inside the containing frame 2 525031. The containing unit 3 52504 includes a containing frame 3 525041, and a catalytic reaction filter element is installed inside the containing frame 3 525041.
[0026] The fixing component 1 52505 includes a mounting piece 1 525051 fixed on a fixing ring 2 525013 of a mounting frame 52501, a threaded hole is provided at the center of the mounting piece 1 525051, a locking bolt 1 is installed in the threaded hole, a locking piece 1 525052 is also mounted on the tightening bolt 1 525053, a pressing portion 1 525054 is provided at the end of the locking piece 1 525052 for contacting the containing frame 3 525041 of the containing unit 3 52504, and the pressure of the pressing portion on the containing frame 3 525041 of the containing unit 3 52504 is controlled by tightening the bolt 1 525053.
[0027] The second fixing component 52506 includes a second mounting part 525061 fixed on the fixing rod 525012 of the mounting frame 52501, and a threaded hole is provided in the center of the second mounting part 525061, in which a locking bolt 2 is installed, and a locking part 2 525062 is also provided on the second tightening bolt 525063, and a pressing part 2 525064 is provided at the end of the second locking part 525062 for contacting the third containing frame 3 525041 of the containing unit 3 52504 and the second containing frame 2 525031 of the containing unit 2 52503, and the pressure of the pressing part 2 on the third containing frame 3 525041 of the containing unit 3 52504 is controlled by tightening the second bolt 525063.
[0028] The fixing component three 52507 includes a mounting part three 525071 fixed on the fixing ring one 525011 of the mounting frame 52501, and a threaded hole is provided in the center of the mounting part three 525071, in which a locking bolt three is installed, and a locking part three 525072 is also mounted on the tightening bolt three 525073, and a pressing part three 525074 is provided on the end of the locking part three 525072 for contacting the containing frame one 525021 of the containing unit one 52502 and the containing frame two 525031 of the containing unit two 52503, and the pressure of the pressing part three on the containing frame one 525021 and the containing frame three 525041 is controlled by tightening the bolt three 525073. The width of the second locking piece 525062 of the second fixing component 52506 is greater than the width of the third locking piece 525072 of the third fixing component 52507.
[0029] When installing the catalyst assembly 525, place the second containing frame 525031 of the second containing unit 52503 on the second mounting ring 525015 and the mounting plate 525017, and place the third containing unit 52504 on the third mounting ring 525016 and the mounting plate 525017, and then press the second locking piece 525062 on the second fixing assembly 52506 on the junction of the second containing frame 525031 and the third containing frame 525041, and then lock the second locking piece 525062 and the second mounting piece 525061 with the second locking bolt, so that the pressing part 2 on the second locking piece 525062 presses the second containing frame 525031 and the third containing frame 525041. Then, the locking piece 1 525052 of the fixing component 1 52505 is pressed onto the containing frame 3 525041, and then the locking piece 1 525052 and the mounting piece 1 525051 are locked by the locking bolt 1, so that the pressing part 1 on the locking piece 1 525052 presses the containing frame 3 525041, thereby completing the fixation of the containing unit 2 52503 and the containing unit 3 52504.
[0030] When installing the holding unit 1 52502, place the holding frame 1 525021 of the holding unit 1 52502 on the mounting ring 1 525014, and then press the locking piece 3 525072 of the fixing component 3 52507 onto the holding frame 1 525021, and then lock the locking piece 3 525072 and the mounting piece 3 525071 through the locking bolt 3, so that the pressing part 3 on the locking piece 3 525072 presses the holding frame 1 525021, thereby completing the installation of the holding unit 1 52502.
[0031] The burner's function is to provide the necessary heat for complete combustion. A wide range of burner types are available, including single-fuel / dual-fuel, in-line / pre-mix, and low-NOx models. The burner's maximum capacity is designed to meet the energy required for startup. During operation, fuel consumption is automatically proportionally controlled based on temperature.
[0032] The flue gas passes through the outer cylinder 503 and the insulation layer 502 from the air inlet 504 and enters the heat exchange zone 521 in the inner cylinder 501. The outside of the heat exchange tube 506 in the heat exchange zone 521 moves toward the burner 511 along with the guidance of the guide plate 1 507 and the guide plate 2 508. During the movement, a part of the flue gas after combustion by the burner 511 enters the inside of the heat exchange tube 506 and exchanges heat with the flue gas to be burned in the heat exchange zone 521, so that the temperature of the flue gas to be burned increases. Then, it passes through the outer edge of the partition plate 2 509 and enters the air intake zone 522 between the inner cylinder 501 and the isolation cylinder 510. At the end of the isolation cylinder 510, it is connected to the Venturi section 2 of the Venturi assembly. After the gas flow rate is increased in the Venturi section 2, it enters the combustion zone, so that the flue gas can enter the combustion zone 524 and be fully burned within the combustion range. After the flue gas is burned, it enters the transition zone 523, and then passes through the second rectifier and acceleration of the Venturi section of the Venturi component in the transition zone 523 before entering the heat exchange tube 506. After heat exchange with the newly entered flue gas to be burned in the heat exchange tube 506, it enters the exhaust zone 520 from the other end of the heat exchange tube 506 and is discharged through the exhaust port 514 of the exhaust zone 520. Another part of the flue gas enters the straight exhaust pipe 512 through the rectification of the center hole in the center of the straight exhaust component 51603. A regulating valve 513 is installed at the end of the exhaust pipe, and the exhaust volume of the straight exhaust pipe 512 can be controlled by adjusting the opening of the regulating valve 513. In the straight exhaust pipe 512, the flue gas can also exchange heat with the flue gas to be burned in the heat exchange zone 521, and then enter the exhaust zone 520 from the other end of the straight exhaust pipe 512, and finally be discharged through the exhaust port 514 of the exhaust zone 520.
[0033] The wheel assembly 213 includes a mounting portion 21301, on which a plurality of connecting frames 21302 are mounted, and the connecting frames 21302 form a complete circle. The connecting frames 21302 include two supporting angle steels 213021 and two supporting plates 213022. The upper portions of the two supporting angle steels 213021 are fixed to the top plate 213024, and the bottoms of the supporting angle steels 213021 are fixed to the bottom plate 213023. The upper portions of the two supporting plates 213022 are fixed to the top plate 213024. The lower part of the support plate 213022 is fixed on the bottom plate 213023, and the top plate 213024 is arc-shaped. A plurality of limit plates 213028 are fixed on the inner side of each connecting plate. A processing block for adsorbing waste gas is installed on the limit plate 213028. The processing block completely fills the interior of the connecting frame 21302. The processing block is divided into several blocks. A limit groove that cooperates with the limit plate 213028 is provided on both sides of each processing block. A fixed plate 21306 is detachably fixed to the front end of the limit plate 213028.
[0034] The front end of the limiting plate 213028 is provided with a connection hole, into which the fixing plate 21306 is fixed by bolts. A reinforcing plate 213025 is fixed to each side of the top of the top plate 213024. The bottom of the bottom plate 213023 is provided with mounting members 213029 for connecting to the mounting portion 21301. Each reinforcing plate 213025 is fixed to each side with a connecting member 213026, which is used to connect adjacent connecting members 213026.
[0035] The mounting portion 21301 includes a main body 213011, which is in the shape of a regular polygon. A connecting portion 213012 for connecting to the connecting frame 21302 is provided on each side. A mounting hole 213013 is provided at the center of the end of the mounting portion 21301, and a mounting groove 213014 for fixing the rotating shaft assembly is provided on one side of the mounting hole 213013.
[0036] The processing block is divided into processing block one 21303, processing block two 21304, and processing block three 21305. The processing block one 21303, processing block two 21304, and processing block three 21305 form a fan-shaped structure that fills the interior of the connecting piece 213026. Limiting grooves one 213031 are set on both sides of the processing block one 21303, limiting grooves two 213041 are set on both sides of the processing block two 21304, and limiting grooves three 213051 are set on both sides of the processing block three 21305. The limiting plates 213028 on the connecting frame 21302 are installed in limiting grooves one 213031, limiting grooves two 213041, and limiting grooves three 213051.
[0037] The zeolite runner 2 includes a runner assembly 213, which is mounted on a support frame 1 211. A bearing assembly is mounted on the support frame 1 211. The shaft assembly of the runner assembly 213 is mounted on the support frame 1 211 through the bearing assembly. A support frame 212 is mounted on the upper portion of the support frame 1 211. The support frame 1 211 and the support frame 2 212 wrap the runner assembly 213 therein. The support frame 1 211 and the support frame 2 212 are connected to the runner assembly 213. The support frame 212 is covered with box body 1 202 and box body 2 203. The box body 1 202 and box body 2 203 form a covering box body. The box body 1 202 is provided with exhaust port 1 205 and air inlet 2 207. The box body 1 202 is also provided with air inlet 3 2099. The box body 2 203 is provided with air inlet 1 206 and exhaust port 1 205. The box body 2 203 is also provided with exhaust port 3 210.
[0038] The upper support frame 1 211 is provided with a communication area 1 215 and a communication area 1 216 on one side, and the upper support frame 1 211 is provided with a communication area 3 217 and a communication area 4 218 on the other side.
[0039] Exhaust port 1 (205) is connected to interconnecting area 1 (215) on the upper support frame. Air inlet 2 (207) is connected to interconnecting area 1 (216) on the upper support frame. Air inlet 1 (206) is connected to interconnecting area 4 (218). Exhaust port 2 (208) is connected to interconnecting area 3 (217). The lower housing is equipped with a power unit 214 for controlling the rotation of the wheel assembly 213. Both housing 1 (202) and housing 2 (203) are equipped with an inspection door 204 for internal maintenance. The bottoms of housing 1 (202) and housing 2 (203) are fixed to the base 201.
[0040] When installing the wheel assembly 213, the connecting piece 213026 can be installed on the mounting portion 21301 first. The installation method is to connect the mounting piece 213029 at the bottom of the connecting frame 21302 with the connecting portion 213012 on the side of the mounting portion 21301 through bolts. The mounting piece 213029 can be a male head, that is, the mounting piece 213029 is a protruding mounting piece 213029, and the connecting portion 213012 is a female head, that is, the connecting portion 213 012 is in a groove shape. When connecting, insert the mounting piece 213029 into the connecting part 213012, and fix the two together with bolts; another way is that the mounting piece 213029 is a female head, that is, the mounting piece 213029 is in a groove shape, and the connecting part 213012 is a male head, that is, the connecting part 213012 is protruding. When connecting, insert the connecting part 213012 into the mounting piece 213029, and fix the two together with bolts. Each connection part 213012 of the installation part 21301 is fixed to the connection frame 21302, and the connection pieces 213026 on the top of the two adjacent connection frames 21302 are fixed together by bolts, thereby completing the preliminary assembly; then, the processing block 1 21303, the processing block 21304, and the processing block 3 21305 are embedded in each connection frame 21302, and the installation method is to match the limiting groove 1 213031 on the processing block 1 21303 with the uppermost limiting plate 213028, that is, to make the uppermost limiting plate 213028 inserted into the limiting groove 1 21 3031, the middle limiting plate 213028 is inserted into the limiting groove 213041 of the second processing block 21304, and the bottom limiting plate 213028 is inserted into the limiting groove 3 213051 of the third processing block 21305. The limiting grooves and limiting plates 213028 cooperate to limit the radial displacement of the processing block. Then, the fixing plate 21306 is fixed to the connection hole at the front end of the limiting plate 213028 on the support plate 213022 on one side by bolts. The axial displacement of the processing block is limited by the fixing plate 21306, thus completing the fixing of the processing block. When the processing block needs to be removed or replaced, it is only necessary to remove the bolts on the fixing plates 21306 on both sides of the processing block, remove the fixing plates 21306, and then remove the processing block to be replaced or removed from the connecting frame 21302 and replace it.
[0041] The heat exchanger includes a heat exchange box 301, an upper side of the heat exchange box 301 is provided with an air inlet 2 306 and an exhaust port 2 307, an air inlet 1 304 is provided at the bottom of the front end of the heat exchange box 301, and an air inlet 2 306 is provided at the bottom of the rear end of the heat exchange box 301. An isolation guide component 311 is installed in the heat exchange box 301, and the isolation guide component 311 divides the heat exchange box 301 into an air intake area, a heat exchange area, a conversion area 3108 and an exhaust area. The isolation guide component 311 includes a middle partition 31102, which separates the heat exchange area into heat exchange area 1 and heat exchange area 2 in the middle and half. The heat exchange area 1 and the air intake area are mutually connected. Isolation, the conversion zone 3108 is isolated from the heat exchange zone 1 and the heat exchange zone 2, the heat exchange zone 2 is isolated from the exhaust zone, the air intake zone is connected to the conversion zone 3108 through a heat exchange tube assembly, the exhaust zone is connected to the conversion zone 3108 through a heat exchange tube assembly, the air inlet 1 304 is connected to the heat exchange zone 1, the exhaust port 1 305 is connected to the heat exchange zone 2, the air intake zone is connected to the air inlet 2 306, the exhaust zone is connected to the exhaust port 2 307, the bottom of the middle partition 31102 is provided with a lower sealing plate 31101, the lower sealing plate 31101 is used to isolate the conversion zone 3108 and the heat exchange zone The isolation guide assembly 311 further includes an upper sealing plate 31106, which is used to isolate the air intake area from the heat exchange area, and the exhaust area from the heat exchange area. The upper sealing plate 31106 and the lower sealing plate 31101 are equipped with a heat exchange tube group, which is used to connect the air intake area with the conversion area 3108, and the exhaust area with the conversion area 3108. The heat exchange tube group includes a plurality of heat exchange tubes 308, and the heat exchange tube 308 includes a tube body 3801. A sealing member 3802 is fixed to the upper end of the tube body 3801. The inner diameter of the sealing member 3802 is equal to the outer diameter of the tube body 3801. The upper sealing plate 31106 is provided with A mounting hole 1 is used to install the heat exchange tube 308, and the diameter of the mounting hole 1 is equal to the outer diameter of the tube body 3801. The heat exchange tube group in the air intake area or the exhaust area is paved with a sealing component 3099, and the sealing component 3099 includes a sealing plate 3901. A plurality of connecting tubes 3902 are provided on the sealing plate 3901. The outer diameter of the connecting tube 3902 is equal to the inner diameter of the sealing member 3802, and the length of the connecting tube 3902 is greater than the length of the sealing member 3802. The number and position of the connecting tubes 3902 on the sealing plate 3901 are consistent with the number and position of the heat exchange tubes 308 on the upper sealing plate 31106.
[0042] The lower sealing plate 31101 is provided with a second mounting hole, in which a second sealing assembly 310 is installed. The second sealing assembly 310 includes a welding piece 31001 and a sealing stopper 31002. Both the sealing stopper 31002 and the welding piece 31001 are tubular pieces. The outer diameter of the sealing stopper 31002 is equal to the diameter of the second mounting hole, and the outer diameter of the sealing stopper 31002 is equal to the inner diameter of the welding piece 31001. The welding piece 31001 is welded and fixed to the lower sealing plate 31101.
[0043] The top of the housing 3101 is provided with two upper maintenance holes, one of which connects to the air intake area, and the other connects to the air exhaust area. Each upper maintenance hole is sealed by an upper cover 302. The air intake and air exhaust areas are separated by a partition. The bottom of the housing 3101 is provided with a lower maintenance hole, which connects to the transition area 3108. This lower maintenance hole is sealed by a lower maintenance cover 303.
[0044] The heat exchange box includes a box body, and a flange 1 3102 for installing an upper cover is provided on the upper part of the box body, and an inspection port is provided on the inspection port. Flange 2 3103 is provided on the inspection port, and flange 2 3103 is used to install a lower maintenance cover. Flange 3 3104 is provided on the air inlet 1 of the heat exchange box, flange 4 3105 is provided on the exhaust port 1 of the heat exchange box, flange 5 3106 is provided on the air inlet 2 of the heat exchange box, and flange 6 3107 is provided on the exhaust port 2 of the heat exchange box.
[0045] The isolation and guide assembly includes a middle partition 31102, the lower end of the middle partition 31102 is fixedly connected to the middle of the lower sealing plate 31101, a guide plate 1 31103 and a guide plate 2 31104 are respectively provided on both sides of the middle partition 31102, the upper end of the middle partition 31102 is fixedly connected to the guide plate 3 31105, the length of the lower sealing plate 31101 is equal to the internal length of the heat exchange box body, the width of the lower sealing plate 31101 is equal to the internal width of the heat exchange box body, and the width of the middle partition is equal to the width of the lower sealing plate The width of the lower sealing plate 31101 is equal to the width of the lower sealing plate 31101, the length of the first guide plate 31103 is equal to half the length of the lower sealing plate 31101, and the width of the first guide plate 31103 is less than the width of the lower sealing plate 31101. The length of the second guide plate 31104 is equal to half the length of the lower sealing plate 31101, and the width of the second guide plate 31104 is less than the width of the lower sealing plate 31101. The width of the third guide plate 31105 is equal to the width of the lower sealing plate 31101, and the length of the third guide plate 31105 is less than the length of the lower sealing plate 31101. The structure of the second heat exchanger 4 is completely consistent with that of the heat exchanger 3.
[0046] The flue gas to be heated enters the heat exchange area of the heat exchange box 301 from the air inlet 1 304, and the flue gas with heat enters the heat exchange box 301 from the air inlet 2 306. The flue gas with heat enters the heat exchange tube 308 from the air inlet area. The flue gas to be heated exchanges heat with the flue gas with heat in the heat exchange area in the heat exchange tube 308. The flue gas with heat is discharged from the exhaust port 2 307 through the isolation guide component 311 in the heat exchange area. The flue gas to be heated passes through the heat exchange tube 308 on the side of the air inlet area and the conversion area 3108 into the heat exchange tube 308 on the side of the exhaust area, which increases the contact time and area between the flue gas to be heated and the flue gas with heat, thereby increasing the heat exchange efficiency. When the flue gas with heat enters the heat exchange tube 308 from the side of the air inlet area, the flue gas with heat is connected to the heat exchange tube 308 through the cooperation of the connecting pipe 3902 and the sealing member 3802. , which changes the original structure of direct welding of tube sheets or sealing through sealing rings. The cooperation between the connecting pipe 3902 and the sealing member 3802 realizes the first-level sealing, the sealing plate 3901 and the upper sealing plate 31106 realize the second-level sealing, and the sealing member 3802 and the upper sealing plate 31106 realize the third-level sealing, thereby improving the sealing effect during air intake. When the flue gas with heat passes through the bottom of the heat exchange tube 308 or the flue gas to be heat exchanged passes through the bottom of the heat exchange tube 308, the first-level sealing is realized by the welding connection between the welding member 31001 and the lower sealing plate 31101, the heat exchange tube 308 and the conversion zone 3108 are connected by the sealing limiter 31002 passing through the lower sealing plate 31101, and the second-level sealing is realized by the sealing limiter 31002 and the bottom of the tube body 3801 of the heat exchange tube 308 in the welding member 31001. By welding the welding piece 31001 to the lower sealing plate 31101, the welding contact area is increased, and direct welding is not performed at the hole, which makes it easy to absorb the expansion. When the temperature in the boiler is high, local tearing is not likely to occur, thus avoiding the occurrence of smoke leakage.
[0047] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A catalytic incinerator exhaust gas zeolite concentration rotor system, comprising a zeolite rotor, wherein the air inlet three of the zeolite rotor is connected to the exhaust gas end to be treated, the exhaust gas end to be treated is provided with a filter, the exhaust port three of the zeolite rotor is connected to the chimney, the air inlet two of the zeolite rotor is also connected to the exhaust gas end to be treated, the exhaust port two of the zeolite rotor is connected to the air inlet one of the heat exchanger one, the exhaust port one of the heat exchanger one is connected to the air inlet one of the zeolite rotor, the exhaust port one of the zeolite rotor is connected to the air inlet of the catalytic incinerator, the catalytic The exhaust port of the incinerator is connected to the second air inlet of the first heat exchanger, and the second exhaust port of the first heat exchanger is connected to the chimney. The catalytic incinerator includes an inner cylinder, a partition plate is fixed to the inner cylinder, and a plurality of heat exchange tubes are fixed to the first partition plate. The other end of the heat exchange tube is connected to the second partition plate, and the second partition plate is fixedly connected to the isolation cylinder. The first partition plate, the second partition plate, and the isolation cylinder divide the interior of the inner cylinder into an exhaust zone, a heat exchange zone, an air inlet zone, a transition zone, and a combustion zone. The exhaust zone and the combustion zone are located at both ends of the inner cylinder. A burner is installed in the combustion zone, and the characteristics are as follows: A Venturi assembly is installed in the transition zone and the combustion zone, and the Venturi assembly includes a contraction section 1, which is fixedly connected to the end of the isolation cylinder, the other end of the contraction section 1 is connected to one end of the throat pipe 1, the other end of the throat pipe 1 is connected to one end of the diffusion section 1, the other end of the diffusion section 1 is connected to one end of the contraction section 2, the other end of the contraction section 2 is connected to one end of the throat pipe 2, the other end of the throat pipe 2 is connected to one end of the diffusion section 2, the other end of the diffusion section 2 is connected to the outlet section, and the outlet section is fixedly connected to the catalyst assembly.
2. A catalytic incinerator exhaust gas zeolite concentration rotor system according to claim 1, characterized in that: The contraction section 1 (51601), the throat 1 (51602), the diffusion section 1 (51603) and the side wall of the inner cylinder where the burner is installed form the Venturi section 2, and the Venturi section 2 connects the air intake area with the combustion area.
3. The catalytic incinerator exhaust gas zeolite concentration rotor system according to claim 1, characterized in that: The second contraction section (51604), the second throat (51605), and the second diffusion section (51606) form a first Venturi section, and the first Venturi section connects the heat exchange zone and the combustion zone.
4. The catalytic incinerator exhaust gas zeolite concentration rotor system according to claim 1, characterized in that: The angle between the contraction section 1 (51601) and the throat 1 (51602) is greater than 90°, the throat 1 (51602) is arranged parallel to the side wall of the inner cylinder where the burner is installed, and the angle between the diffusion section 1 (51603) and the throat 1 (51602) is greater than 90°.
5. The zeolite concentration wheel system for catalytic incinerator exhaust gas according to claim 1, characterized in that: The angle between the second contraction section (51604) and the first diffusion section (51603) is greater than 90°, the center line of the second throat pipe (51605) coincides with the center line of the inner cylinder, and the angle between the second throat pipe (51605) and the second diffusion section (51606) is greater than 90°.
Citation Information
Patent Citations
Catalyst type incinerator waste gas zeolite concentration rotating wheel system
CN218599732U