Maltose syrup diluting device

Through the combination of cross-mixed stirring structure and weighing sensor, the problems of uneven dilution and inaccurate control in traditional equipment are solved, and uniform mixing and precise dilution of malt syrup are achieved, improving product quality.

CN223196843UActive Publication Date: 2025-08-08MENGZHOU GOLDEN CORN
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Patent Information

Application Number
CN202422312522.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-08
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Traditional mixing equipment is difficult to achieve uniform mixing during malt syrup dilution and lacks precise water addition control, affecting product quality.

Method used

The cross-type stirring structure and weighing sensor combined with the liquid storage barrel scale design is adopted, and multiple stirring paddles are driven by the motor to mix uniformly, and the liquid addition amount is accurately controlled using the weighing sensor and the scale.

Benefits of technology

It achieves uniform dilution and precise control of malt syrup, improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of maltose production equipment, and discloses a maltose syrup diluting device which comprises a stirring barrel, the upper end and the lower end of the stirring barrel are connected with a feeding port and a discharging port respectively, two n-shaped stirring paddles are arranged in the stirring barrel, an m-shaped stirring paddle is arranged between the two n-shaped stirring paddles, and the m-shaped stirring paddle is arranged in the stirring barrel. One end, close to the inner wall of the stirring barrel, of each of the two n-shaped stirring paddles and the m-shaped stirring paddle is connected with a driving assembly; a liquid storage barrel is arranged on the edge of the stirring barrel, a piston is slidably arranged in the liquid storage barrel, the top end of the piston is connected with a push rod, the top of the push rod extends out of the liquid storage barrel, the liquid storage barrel is communicated with the stirring barrel through a water outlet, a water inlet is connected to the side wall of the liquid storage barrel, and scale marks are arranged on the liquid storage barrel. According to the utility model, the mixing is more uniform through crossed stirring, and the weight of added raw materials is better controlled, so that the product quality is controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of maltose production equipment, in particular to a maltose syrup dilution device. Background Art

[0002] Maltose is a disaccharide composed of two glucose units linked by an α-1,4 glycosidic bond. It exists as α- and β-isomers. During the production process, maltose can be diluted by mixing it with water in a specific ratio to achieve the desired sweetness and concentration. Generally, the dilution ratio of maltose to water can be adjusted between 1:5 and 1:10, and the specific ratio can be adjusted according to personal taste and application.

[0003] Most traditional mixing equipment uses propeller-like stirring paddles for mixing, which are difficult to rotate during the mixing process, and a single mixing equipment cannot meet the needs. At the same time, during the dilution process, there is a lack of precise control over the addition of water, which in turn affects the dilution ratio of the product and affects the quality of the product.

[0004] Therefore, those skilled in the art are in urgent need of developing a maltose syrup dilution device. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a maltose syrup diluting device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a maltose syrup dilution device, comprising a stirring barrel, wherein the upper and lower ends of the stirring barrel are respectively connected to a feeding port and a discharging port, two N-type stirring paddles are provided inside the stirring barrel, an M-type stirring paddle is provided between the two N-type stirring paddles, and one end of the two N-type stirring paddles and the M-type stirring paddle close to the inner wall of the stirring barrel are connected to a driving assembly; a liquid storage barrel is provided on the side of the stirring barrel, a piston is slidingly provided inside the liquid storage barrel, the top of the piston is connected to a push rod, the top of the push rod extends out of the liquid storage barrel, the liquid storage barrel and the stirring barrel are connected through a drain outlet, a water inlet is connected to the side wall of the liquid storage barrel, and a scale line is provided on the liquid storage barrel.

[0007] Preferably, the interior of the push rod is a hollow structure, a screw rod is threadedly connected to the push rod, a fixing frame is provided on the top of the liquid storage barrel, the screw rod passes through the fixing frame and is rotatably connected to the fixing frame, and a rotating handle is connected to the top of the screw rod.

[0008] Preferably, a vertically placed guide rod is provided inside the liquid storage barrel, the guide rod passes through the piston, and the two are slidably connected.

[0009] Preferably, the bottom of the mixing barrel is connected to a support leg, a base is provided below the support leg, a weighing sensor is provided between the support leg and the base, a display screen is provided on the side wall of the mixing barrel, and the weighing sensor and the display screen are connected.

[0010] Preferably, the two N-type stirring paddles and the one M-type stirring paddle are placed horizontally and are located on different sides respectively, and the driving assembly includes a first motor and a second motor connected to the outer wall of the stirring barrel, the second motor is located at one end close to the M-type stirring paddle, the output end of the second motor extends into the stirring barrel and is connected to the M-type stirring paddle, the first motor is located at one end close to the two N-type stirring paddles, and the ends of the two N-type stirring paddles close to the inner wall of the stirring barrel are connected to the stirring paddle shaft, the two stirring paddle shafts extend out of the stirring barrel and are connected by a belt, and the output end of the first motor is connected to one of the stirring paddle shafts.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. In the present invention, the first motor and the second motor drive the n-type stirring paddle and the m-type stirring paddle to rotate, and the mixing is more uniform through cross stirring;

[0013] Second, the weight of the added raw materials can be better controlled by observing the feedback data of the weighing sensor on the display screen. The amount of liquid to be added can be calculated based on the feedback data of the weighing sensor. The liquid can be added through the mixing barrel and the addition of liquid can be precisely controlled according to the scale line, making the addition of liquid easier to control.

[0014] 3. Turn the handle to drive the screw to rotate, so that the push rod drives the piston to move up and down along the direction of the screw, converting the linear motion of the piston into the rotational motion of the screw to avoid excessive addition at one time due to operational errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a diagram of the internal structure of the mixing barrel of the present invention;

[0017] Figure 3 This is a diagram of the internal structure of the liquid storage barrel of the present utility model.

[0018] In the figure: 1-mixing barrel; 101-feeding port; 102-discharge port; 103-support leg; 2-n-type stirring paddle; 201-stirring paddle shaft; 3-m-type stirring paddle; 4-belt; 5-first motor; 6-second motor; 7-liquid storage barrel; 701-water inlet; 702-drain outlet; 703-scale line; 704-guide rod; 8-piston; 9-push rod; 10-screw rod; 11-fixed bracket; 12-rotating handle; 13-base; 14-weighing sensor; 15-display screen. DETAILED DESCRIPTION

[0019] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0022] Example 1

[0023] See also Figure 1-Figure 3The utility model provides a technical solution: a maltose syrup diluting device, comprising a stirring barrel 1, the upper and lower ends of the stirring barrel 1 are respectively connected to a feeding port 101 and a discharging port 102, two n-type stirring paddles 2 are arranged inside the stirring barrel 1, an m-type stirring paddle 3 is arranged between the two n-type stirring paddles 2, and one end of the two n-type stirring paddles 2 and the m-type stirring paddle 3 close to the inner wall of the stirring barrel 1 are connected to a driving assembly; a liquid storage barrel 7 is provided on the side of the stirring barrel 1, a piston 8 is slidably provided inside the liquid storage barrel 7, a push rod 9 is connected to the top of the piston 8, and the top of the push rod 9 extends out of the liquid storage barrel 7, the liquid storage barrel 7 and the stirring barrel 1 are connected through a drain port 702, and a water inlet 701 is connected to the side wall of the liquid storage barrel 7 to facilitate rapid dilution, and an electric heater can be provided at the bottom of the stirring barrel 1 to heat the stirring barrel 1.

[0024] Furthermore, two N-type stirring paddles 2 and one M-type stirring paddle 3 are placed horizontally and are located on different sides respectively. The driving assembly includes a first motor 5 and a second motor 6 connected to the outer wall of the stirring barrel 1. The second motor 6 is located at one end close to the M-type stirring paddle 3. The output end of the second motor 6 extends into the stirring barrel 1 and is connected to the M-type stirring paddle 3. The first motor 5 is located at one end close to the two N-type stirring paddles 2. The ends of the two N-type stirring paddles 2 close to the inner wall of the stirring barrel 1 are both connected to the stirring paddle shaft 201. The two stirring paddle shafts 201 extend out of the stirring barrel 1 and are connected to each other by a belt 4. The output end of the first motor 5 is connected to one of the stirring paddle shafts 201.

[0025] The first motor 5 drives two n-type stirring paddles 2 to rotate through the belt 4, and the second motor 6 drives an m-type stirring paddle 3 to rotate. The three branches of the m-type stirring paddle 3 are respectively inserted into the two branches of the n-type stirring paddle and the gap between the two n-type stirring paddles, so that the mixing is more uniform through cross stirring.

[0026] Furthermore, a support leg 103 is connected to the bottom of the mixing barrel 1, a base 13 is provided below the support leg 103, a weighing sensor 14 is provided between the support leg 103 and the base 13, a display screen 15 is provided on the side wall of the mixing barrel 1, and the weighing sensor 14 is connected to the display screen 15. The feedback data of the weighing sensor 14 is observed through the display screen 15 to better control the weight of the added raw materials.

[0027] Example 2

[0028] See also Figure 3On the basis of the first embodiment, the interior of the push rod 9 is a hollow structure, and a screw rod 10 is threadedly connected to the push rod 9. A fixing frame 11 is provided on the top of the liquid storage barrel 7. The screw rod 10 passes through the fixing frame 11 and is rotatably connected to the screw rod 10. A rotating handle 12 is connected to the top of the screw rod 10. A vertically placed guide rod 704 is provided inside the liquid storage barrel 7. The guide rod 704 passes through the piston 8, and the two are slidably connected. A scale line 703 is provided on the liquid storage barrel 7.

[0029] Turning the handle 12 drives the screw 10 to rotate, so that the push rod 9 drives the piston 8 to move up and down along the direction of the screw 10, thereby adding the liquid inside the liquid storage barrel 7 into the mixing barrel 1; the linear motion of the piston 8 is converted into the rotational motion of the screw 10, which makes it easier to control the addition of liquid and avoids excessive addition at one time due to operational errors; the addition of liquid can be precisely controlled according to the scale line 703.

[0030] Working principle of the present invention: When the present invention is in use, the staff adds the maltose to be diluted through the feeding port 101, observes the feedback data of the weighing sensor 14 through the display screen 15, and better controls the weight of the added raw materials, and then adds the dilution liquid to the liquid storage barrel 7 through the water inlet 701, rotates the handle 12 to drive the screw 10 to rotate, so that the push rod 9 drives the piston 8 to move up and down along the direction of the screw 10, and then adds the liquid inside the liquid storage barrel 7 into the mixing barrel 1, and converts the linear motion of the piston 8 into the rotational motion of the screw 10, which makes it easier to control the addition of liquid and avoids excessive addition at one time due to operational errors; according to the feedback data of the weighing sensor 14, the amount of liquid to be added is calculated, and the addition of liquid is accurately controlled according to the scale line 703, and then the first motor 5 and the second motor 6 are started to drive the N-type stirring paddle 2 and the M-type stirring paddle 3 to rotate, and the mixing is more uniform through cross stirring.

[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A maltose syrup dilution device, comprising a stirring barrel (1), wherein the upper and lower ends of the stirring barrel (1) are respectively connected to a feeding port (101) and a discharging port (102), wherein: Two n-shaped stirring paddles (2) are provided inside the stirring barrel (1), an m-shaped stirring paddle (3) is provided between the two n-shaped stirring paddles (2), and one end of the two n-shaped stirring paddles (2) and the one m-shaped stirring paddle (3) close to the inner wall of the stirring barrel (1) are both connected to a drive assembly; A liquid storage barrel (7) is provided on the side of the mixing barrel (1), a piston (8) is slidably provided inside the liquid storage barrel (7), the top end of the piston (8) is connected to a push rod (9), the top end of the push rod (9) extends out of the liquid storage barrel (7), the liquid storage barrel (7) and the mixing barrel (1) are connected via a drain port (702), a water inlet (701) is connected to the side wall of the liquid storage barrel (7), and a scale line (703) is provided on the liquid storage barrel (7).

2. A maltose syrup dilution device according to claim 1, characterized in that: The interior of the push rod (9) is a hollow structure. A screw rod (10) is threadedly connected to the push rod (9). A fixing frame (11) is provided on the top of the liquid storage barrel (7). The screw rod (10) passes through the fixing frame (11) and is rotatably connected to the fixing frame (11). A rotating handle (12) is connected to the top of the screw rod (10).

3. A maltose syrup dilution device according to claim 2, characterized in that: A vertically placed guide rod (704) is provided inside the liquid storage barrel (7), and the guide rod (704) passes through the piston (8), and the two are slidably connected.

4. A maltose syrup dilution device according to claim 1, characterized in that: The bottom of the mixing barrel (1) is connected to a support leg (103), a base (13) is provided below the support leg (103), a weighing sensor (14) is provided between the support leg (103) and the base (13), a display screen (15) is provided on the side wall of the mixing barrel (1), and the weighing sensor (14) and the display screen (15) are connected.

5. The maltose syrup dilution device according to claim 1, characterized in that: Two N-type stirring paddles (2) and one M-type stirring paddle (3) are both placed horizontally and located on different sides, the driving assembly comprises a first motor (5) and a second motor (6) connected to the outer wall of the stirring barrel (1), the second motor (6) is located at one end close to the M-type stirring paddle (3), the output end of the second motor (6) extends into the stirring barrel (1) and is connected to the M-type stirring paddle (3), the first motor (5) is located at one end close to the two N-type stirring paddles (2), the ends of the two N-type stirring paddles (2) close to the inner wall of the stirring barrel (1) are both connected to a stirring paddle shaft (201), the two stirring paddle shafts (201) both extend out of the stirring barrel (1) and are connected to each other via a belt (4), and the output end of the first motor (5) is connected to one of the stirring paddle shafts (201).