Anti-blocking foaming agent processing reaction kettle

Abstract

The utility model discloses an anti-clogging foaming agent processing reaction kettle which comprises a reaction kettle and a kettle cover, a first motor is arranged on the kettle cover, an output shaft of the first motor is fixedly connected with a stirrer, and a discharging mechanism for discharging materials is arranged below the reaction kettle. The discharging mechanism comprises a plurality of discharging pipes arranged below the reaction kettle in a communicating manner, valves are arranged on the discharging pipes, and a plurality of supporting plates are fixedly connected to the lower end of the reaction kettle. According to the utility model, the discharging mechanism is arranged, the foaming agent can be discharged through the plurality of discharging pipes after the reaction of the foaming agent in the reaction kettle is finished, the risk of overall blockage can be reduced by increasing the number of discharging channels, in addition, the flow distribution of materials can be improved, and the materials are prevented from flowing in a certain area, so that the possibility of local blockage is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of foaming agent processing reactors, in particular to an anti-clogging foaming agent processing reactor. Background Art

[0002] The foaming agent processing reactor is a key piece of equipment used in the production and processing of foaming agents. It can adapt to the production needs of different types of foaming agents. Its efficient reaction capacity and stable performance play a vital role in ensuring the quality and output of foaming agents.

[0003] The foaming agent processing reactor is usually made of high-pressure resistant and corrosion-resistant materials, with good sealing and thermal insulation properties. A stirring device is provided in the reactor to ensure that the materials are fully mixed and react evenly. After the reaction is completed, the materials are discharged from the discharge pipe. Since the traditional reactor is only provided with one discharge pipe, a single discharge pipe is prone to become a key point of blockage. If there are impurities or lumps in the material, or if the fluidity deteriorates due to temperature changes during the discharge process, it is very likely that blockage will occur at this only discharge pipe. Once blocked, the discharge process will be forced to be interrupted, seriously affecting production efficiency. The flow rate of a single discharge pipe is limited, and a large amount of material cannot be discharged quickly. In order to solve the above problems, we proposed this anti-blocking foaming agent processing reactor. Utility Model Content

[0004] The main purpose of the utility model is to provide an anti-clogging foaming agent processing reactor, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A blockage-resistant foaming agent processing reactor comprises a reactor and a reactor cover, wherein the reactor cover is provided with a first motor, the output shaft of the first motor is fixedly connected to an agitator, a discharge mechanism for discharging materials is provided under the reactor, the discharge mechanism comprises a plurality of discharge pipes connected and arranged under the reactor, the discharge pipes are provided with valves, a plurality of support plates are fixedly connected to the lower end of the reactor, and a material guide mechanism for discharging materials is provided on the support plates;

[0007] The material guiding mechanism includes a discharge pipe fixedly connected to the side wall of the support plate, an auger rod is provided in the discharge pipe, the discharge pipe is communicated with the adjacent discharge pipe, and a vertical pipe is provided at the lower end of the discharge pipe.

[0008] Preferably, the inner walls of the two support plates are fixedly connected to a horizontal plate, a second motor is provided on the horizontal plate, the output shaft of the second motor is fixedly connected to an end gear, and the side wall of the auger rod is fixedly connected to a driven gear that can engage with the end gear.

[0009] Preferably, the kettle cover is provided with an air inlet pipe and an air suction pipe connected to the interior thereof, the end of the air suction pipe away from the kettle cover is connected to a processing box, and a fan is provided under the processing box.

[0010] Preferably, a plurality of activated carbon plates are provided on the inner wall of the processing box, and the plurality of activated carbon plates are arranged at equal intervals.

[0011] Preferably, a gas sensor is provided on the air intake pipe, a display is provided on the processing box, and a material guide cone is fixedly connected to the bottom of the reactor.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This device is equipped with a discharge mechanism. After the foaming agent reaction is completed, the reactor can be discharged through multiple discharge pipes. By increasing the number of discharge channels, the risk of overall blockage can be reduced. In addition, the material flow distribution can be improved to avoid the material from concentrating in a certain area, thereby reducing the possibility of local blockage.

[0014] 2. This device is equipped with a material guide mechanism that can drive the rotation of multiple auger rods by starting the second motor. The auger rods can provide an active conveying force. Compared with relying solely on gravity discharge, this active conveying method can ensure the continuous flow of materials and reduce blockages caused by material accumulation or poor flow.

[0015] 3. This device is equipped with an air inlet pipe and an air intake pipe. When the gas flows through the reactor, it can carry away a certain amount of toxic gas to avoid excessive concentration of harmful gases that affect the health of workers when the reactor cover is opened and the materials are discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of an anti-clogging foaming agent processing reactor proposed by the utility model;

[0017] Figure 2 for Figure 1 A magnified view of the structure at point A;

[0018] Figure 3 This is a top view of an anti-clogging foaming agent processing reactor proposed by the utility model;

[0019] Figure 4 This is a side view of an anti-clogging foaming agent processing reactor proposed by the utility model;

[0020] Figure 5 This is another side view of the anti-clogging foaming agent processing reactor proposed by the utility model.

[0021] In the figure: 1 reactor, 2 reactor cover, 3 first motor, 4 stirrer, 5 discharge pipe, 6 vertical pipe, 7 support plate, 8 discharge pipe, 9 valve, 10 driven gear, 11 auger rod, 12 end gear, 13 second motor, 14 horizontal plate, 15 treatment box, 16 activated carbon plate, 17 suction pipe, 18 intake pipe, 19 fan, 20 gas sensor, 21 display. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-5 As shown, a blockage-resistant foaming agent processing reactor comprises a reactor 1 and a reactor cover 2. The side wall of the reactor 1 is provided with a heating jacket, which is shown in the figure. The reactor cover 2 is provided with a feeding pipe, etc., and the reactor cover 2 is provided with a first motor 3. The output shaft of the first motor 3 is fixedly connected to an agitator 4. A discharge mechanism for discharging materials is provided under the reactor 1. The discharge mechanism includes a plurality of discharge pipes 8 connected and arranged under the reactor 1. A valve 9 is provided on the discharge pipe 8. A plurality of support plates 7 are fixedly connected to the lower end of the reactor 1.

[0024] The support plate 7 is provided with a material guiding mechanism for discharging materials. The material guiding mechanism includes a discharge pipe 5 fixedly connected to the side wall of the support plate 7. A auger rod 11 is provided in the discharge pipe 5. The discharge pipe 5 is connected to the adjacent discharge pipe 8. A vertical pipe 6 is provided at the lower end of the discharge pipe 5.

[0025] In the present utility model, the inner walls of the two support plates 7 are fixedly connected with a horizontal plate 14, and a second motor 13 is provided on the horizontal plate 14. The output shaft of the second motor 13 is fixedly connected with an end gear 12, and the side wall of the auger rod 11 is fixedly connected with a driven gear 10 that can engage with the end gear 12. The teeth and meshing details of the driven gear 10 and the end gear 12 are not shown in the figure, so that the two are engaged with each other.

[0026] In the present invention, the kettle cover 2 is provided with an air inlet pipe 18 and an air intake pipe 17 connected to the interior thereof. The end of the air intake pipe 17 away from the kettle cover 2 is connected to a treatment box 15. A fan 19 is provided under the treatment box 15, which can introduce gas into the reactor 1 so that the gas takes away the harmful gas generated during the reaction of the foaming agent in the reactor 1, thereby preventing the harmful gas bracket from diffusing in the air when the kettle cover 2 is opened.

[0027] In the present invention, a plurality of activated carbon plates 16 are provided on the inner wall of the processing box 15. The plurality of activated carbon plates 16 are arranged at equal intervals, which can adsorb and purify the exhausted gas and prevent the harmful gas from being randomly diffused in the workshop.

[0028] In the present invention, a gas sensor 20 is provided on the air intake pipe 17 and a display 21 is provided on the processing box 15 to monitor the concentration of harmful gases in the blown gas. A material guide cone is fixedly connected to the bottom of the reactor 1 to avoid accumulation of materials.

[0029] It should be noted that the present invention is an anti-clogging foaming agent processing reactor. The material enters the reactor 1 through the feed pipe, the first motor 3 is started, and the output shaft of the first motor 3 drives the stirrer 4 to rotate to rotate the material. When discharging, the material in the reactor 1 can be discharged from multiple discharge pipes 8 by opening multiple valves 9. Multiple discharge pipes 8 mean that there are more channels for material discharge. When the material flows poorly at a certain local position, the other discharge pipes 8 may still maintain a certain discharge speed, reducing the risk of overall blockage. In addition, the material flow distribution can be improved. The discharge pipes 8 arranged at equal intervals can make the discharge of the material in the reactor 1 more uniform, avoid the material from concentrating in a certain area, and thus reduce the possibility of local blockage.

[0030] Secondly, the second motor 13 can be started. The output shaft of the second motor 13 is provided with an end gear 12. The end gear 12 drives the auger rod 11 to rotate by meshing with multiple driven gears 10. The auger rod 11 squeezes the material falling from the discharge pipe 8 out of the vertical pipe 6. The rotation of the auger rod 11 can provide an active conveying force to continuously push the material forward. Compared with relying solely on gravity discharge, this active conveying method can ensure the continuous flow of materials and reduce blockages caused by material accumulation or poor flow.

[0031] In addition, the air inlet pipe 18 can be connected to an external air pump through a pipeline, and the gas is pumped into the reactor 1. When the gas flows through the reactor 1, certain toxic gases are carried out to avoid excessive concentration of harmful gases that affect the health of workers when the reactor cover 2 is opened and the materials are discharged.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A foaming agent processing reactor with anti-clogging, comprising a reactor (1) and a reactor cover (2), characterized in that: The reactor cover (2) is provided with a first motor (3), the output shaft of the first motor (3) is fixedly connected to a stirrer (4), a discharge mechanism for discharging materials is provided under the reactor (1), the discharge mechanism comprises a plurality of discharge pipes (8) connected and arranged under the reactor (1), a valve (9) is provided on the discharge pipe (8), a plurality of support plates (7) are fixedly connected to the lower end of the reactor (1), and a material guide mechanism for discharging materials is provided on the support plates (7); The material guiding mechanism comprises a discharge pipe (5) fixedly connected to the side wall of the support plate (7), a auger rod (11) is provided in the discharge pipe (5), the discharge pipe (5) is communicated with an adjacent discharge pipe (8), and a vertical pipe (6) is provided at the lower end of the discharge pipe (5).

2. The anti-clogging foaming agent processing reactor according to claim 1, characterized in that: The inner walls of the two support plates (7) are fixedly connected to a transverse plate (14), a second motor (13) is provided on the transverse plate (14), an output shaft of the second motor (13) is fixedly connected to an end face gear (12), and a side wall of the auger rod (11) is fixedly connected to a driven gear (10) capable of meshing with the end face gear (12).

3. The anti-clogging foaming agent processing reactor according to claim 2, characterized in that: The kettle cover (2) is provided with an air inlet pipe (18) and an air suction pipe (17) communicating with the interior thereof; the end of the air suction pipe (17) away from the kettle cover (2) is connected with a processing box (15); and a fan (19) is provided under the processing box (15).

4. The anti-clogging foaming agent processing reactor according to claim 3, characterized in that: The inner wall of the processing box (15) is provided with a plurality of activated carbon plates (16), and the plurality of activated carbon plates (16) are arranged at equal intervals.

5. The anti-clogging foaming agent processing reactor according to claim 4, characterized in that: A gas sensor (20) is provided on the air intake pipe (17), a display (21) is provided on the processing box (15), and a material guide cone is fixedly connected to the bottom of the reactor (1).

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