Dust suppression binder production reaction kettle
By introducing cleaning components into the dust-repressing adhesive production reactor, the problem of residue affecting subsequent production is solved, and more efficient material mixing and reaction effects are achieved, reducing production costs.
Patent Information
- Application Number
- CN202422190012.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-06
AI Technical Summary
During the dust suppression binder production process, unreacted raw materials, precipitates or aging substances remain inside the reactor, affecting subsequent batch production.
A dust-repressing adhesive production reactor is designed, equipped with cleaning components, including a screw rod, a cleaning brush and a gear meshing structure. The inner wall of the reactor is cleaned by a motor-driven rotating rod and a cleaning brush to ensure that the materials are fully mixed and reacted.
Effectively clean the inner wall of the reactor, avoid material retention, improve reaction uniformity and integrity, reduce production costs, and improve resource utilization.
Smart Images

Figure CN223197022U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust suppression adhesive production, in particular to a dust suppression adhesive production reactor. Background Art
[0002] Dust suppression binders are chemicals or physical materials used to reduce dust in the air, typically in industries such as construction, mining, geotechnical engineering, and agriculture. These binders help bind dust particles together by forming a film or gel, thereby reducing their concentration in the air and minimizing the impact of dust on the environment and human health.
[0003] The patent document with application number CN214636420U discloses a reactor with anti-precipitation function for the production of dust suppressants, including a reactor body, a motor and a cleaning rod. A support is fixedly connected to the outside of the reactor body, a discharge valve is fixedly connected to the bottom of the reactor body, a top cover is fixedly connected to the top of the reactor body, a connecting device is fixedly connected to the top of the top cover, the top of the connecting device is fixedly connected to the motor, a rotating rod is fixedly connected to the main shaft at the bottom of the motor, and a second stirring rod is fixedly connected to the outside above the rotating rod.
[0004] During the production process, unreacted raw materials, sediments or aged substances may remain inside the reactor after the dust suppressant is synthesized. If these residues are not cleaned up in time, they may affect the production of subsequent batches. To address the above problems, we have launched a dust suppressant binder production reactor. Utility Model Content
[0005] The utility model discloses a dust suppression binder production reactor, which is improved based on the existing structure and defects and provides a dust suppression binder production reactor to achieve the purpose of better practical value.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A dust suppression adhesive production reactor, comprising a reactor body, the bottom of the reactor body being equidistantly fixedly connected to pillars, the bottoms of the pillars being fixedly connected to a base, the top of the reactor body being fixedly connected to a feed port, the bottom of the reactor body being fixedly connected to a discharge port, the interior of the reactor body being rotatably connected to a rotating rod, the outer side of the rotating rod being equidistantly fixedly connected to a stirring rod, a motor being provided on the top of the reactor body, the bottom of the motor output shaft being fixedly connected to the top of the rotating rod, and a cleaning assembly being provided inside the reactor body;
[0008] The cleaning assembly includes a screw rod, which is rotatably connected to the interior of the reactor body, a connecting plate is threadedly connected to the outer side of the screw rod, a cleaning brush is provided on the outer side of the connecting plate, one end of the cleaning brush is in conflict with the interior of the reactor body, and a sliding rod is provided inside the reactor body, and the outer side of the sliding rod is slidably connected to the interior of the connecting plate;
[0009] The cleaning assembly also includes a first gear, which is fixedly connected to the outside of the rotating rod. A connecting rod is provided on the top of the inner wall of the reactor body. The outside of the connecting rod is rotatably connected to the second gear, and the first gear is meshed with the second gear. The outside of the screw rod is fixedly connected to the third gear, and the second gear is meshed with the third gear.
[0010] In a preferred solution, a pushing plate is fixedly connected to the outer side of the rotating rod at equal distances.
[0011] In a preferred solution, an arc-shaped plate is fixedly connected to the bottom of the inner wall of the reactor body, and the outer side of the screw rod is rotatably connected to the inner side of the arc-shaped plate.
[0012] In a preferred solution, a controller is provided on the outside of the reactor body.
[0013] The dust suppression binder production reactor provided by the utility model has the following advantages:
[0014] By starting the motor to drive the rotating rod to rotate, the stirring rod is driven to rotate for stirring. At the same time, the cleaning component is also driven to move up and down to clean the inner wall of the reactor body. During the stirring process, the inner wall cleaning can ensure that there is no retention of materials in the reactor, so that all kinds of raw materials can be fully mixed and reacted, thereby improving the uniformity and integrity of the reaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a three-dimensional schematic diagram of a dust suppression adhesive production reactor.
[0016] Figure 2 This is a schematic diagram of a main cross-section of a dust suppression adhesive production reactor proposed by the utility model.
[0017] Figure 3 This is a schematic diagram of the internal structure of a dust suppression adhesive production reactor proposed by the utility model.
[0018] Figure 4 This is a bottom-up schematic diagram of the internal structure of a dust suppression adhesive production reactor proposed by the present invention.
[0019] In the accompanying drawings: 1. Reactor body; 2. Support; 3. Base; 4. Feed port; 5. Discharge port; 6. Rotating rod; 7. Stirring rod; 8. Motor; 9. First gear; 10. Screw rod; 11. Connecting plate; 12. Cleaning brush; 13. Connecting rod; 14. Second gear; 15. Third gear; 16. Sliding rod; 17. Push plate; 18. Controller. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.
[0021] The utility model discloses a dust suppression adhesive production reactor which is mainly used in the dust suppression adhesive scene.
[0022] Reference Figures 1 to 4 A dust suppression adhesive production reactor comprises: a reactor body 1, the bottom of the reactor body 1 is fixedly connected with pillars 2 at equal intervals, the bottom of the pillars 2 is fixedly connected with a base 3, the top of the reactor body 1 is fixedly connected with a feed port 4, the bottom of the reactor body 1 is fixedly connected with a discharge port 5, the inside of the reactor body 1 is rotatably connected with a rotating rod 6, the outside of the rotating rod 6 is fixedly connected with a stirring rod 7 at equal intervals, a motor 8 is provided on the top of the reactor body 1, the bottom of the output shaft of the motor 8 is fixedly connected to the top of the rotating rod 6, and a cleaning component is provided inside the reactor body 1.
[0023] In the above technical solution, it is taken into consideration that during the production process, unreacted raw materials, precipitates or aged substances may remain inside the reactor after the dust suppressant is synthesized. If these residues are not cleaned in time, they may affect the production of subsequent batches. In order to solve such problems, the specific operations are as follows: by starting the motor 8 to drive the rotating rod 6 to rotate, thereby driving the stirring rod 7 to rotate for stirring, and at the same time, it will also drive the cleaning component to move up and down to clean the inner wall of the reactor body 1. During the stirring process, the inner wall cleaning can ensure that there is no material retention in the reactor, so that all kinds of raw materials can be fully mixed and reacted, thereby improving the uniformity and integrity of the reaction.
[0024] Reference Figures 1 to 4In a preferred embodiment, the cleaning assembly includes a screw rod 10, which is rotatably connected to the interior of the reactor body 1, and the outer side of the screw rod 10 is threadedly connected to a connecting plate 11. A cleaning brush 12 is provided on the outer side of the connecting plate 11, and one end of the cleaning brush 12 conflicts with the interior of the reactor body 1. A sliding rod 16 is provided inside the reactor body 1, and the outer side of the sliding rod 16 is slidably connected to the inner side of the connecting plate 11. The cleaning assembly also includes a first gear 9, which is fixedly connected to the outer side of the rotating rod 6, and a connecting rod 13 is provided at the top of the inner wall of the reactor body 1. The outer side of the connecting rod 13 is rotatably connected to a second gear 14, and the first gear 9 is meshed with the second gear 14. The outer side of the screw rod 10 is fixedly connected to a third gear 15, and the second gear 14 is meshed with the third gear 15.
[0025] In the above technical solution, it is taken into consideration that during the production process, unreacted raw materials, precipitates or aged substances may remain inside the reactor after the dust suppressant is synthesized. If these residues are not cleaned in time, they may affect the production of subsequent batches. In order to solve such problems, the specific operations are as follows: start the motor 8 to drive the rotating rod 6 to rotate, so that the stirring rod 7 rotates and stirs, and by utilizing the meshing relationship between the first gear 9, the second gear 14 and the third gear 15, the screw rod 10 is driven to rotate, and the connecting plate 11 is further driven to move downward, and then the cleaning brush 12 is driven to clean the inner wall of the reactor body 1. Avoiding material retention can reduce waste caused by unreacted raw materials and precipitates, thereby reducing production costs and improving resource utilization.
[0026] Reference Figures 1 to 4 In a preferred embodiment, a push plate 17 is fixedly connected to the outside of the rotating rod 6 at equal intervals, an arc-shaped plate is fixedly connected to the bottom of the inner wall of the reactor body 1, and the outer side of the screw rod 10 is rotatably connected to the inside of the arc-shaped plate; the pushing plate 17 is driven to rotate by the rotating rod 6, and the material at the bottom of the reactor body 1 is transported out through the discharge port 5.
[0027] Reference Figures 1 to 4 In a preferred embodiment, a controller 18 is provided on the outside of the reactor body 1 ; the motor 8 is electrically connected to the controller 18 .
[0028] Working principle: When in use, the material is put in from the feed port 4, and the motor 8 is started by the controller 18 to drive the rotating rod 6 to rotate, so that the stirring rod 7 rotates and stirs, and the meshing relationship between the first gear 9, the second gear 14 and the third gear 15 is utilized to drive the screw 10 to rotate, and further drive the connecting plate 11 to move downward, and then drive the cleaning brush 12 to clean the inner wall of the reactor body 1, and finally under the action of the pushing plate 17, the stirred material is discharged from the discharge port 5. The contents not described in detail in this manual belong to the existing technology known to professional and technical personnel in this field.
[0029] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A dust suppression binder production reactor, comprising a reactor body (1), characterized in that: The bottom of the reactor body (1) is fixedly connected to pillars (2) at equal intervals, the bottom of the pillars (2) is fixedly connected to a base (3), the top of the reactor body (1) is fixedly connected to a feed port (4), the bottom of the reactor body (1) is fixedly connected to a discharge port (5), the interior of the reactor body (1) is rotatably connected to a rotating rod (6), the outside of the rotating rod (6) is fixedly connected to a stirring rod (7) at equal intervals, a motor (8) is provided on the top of the reactor body (1), the bottom of the output shaft of the motor (8) is fixedly connected to the top of the rotating rod (6), and a cleaning component is provided inside the reactor body (1); The cleaning assembly includes a screw rod (10), the screw rod (10) is rotatably connected to the inside of the reactor body (1), the outer side of the screw rod (10) is threadedly connected to a connecting plate (11), the outer side of the connecting plate (11) is provided with a cleaning brush (12), one end of the cleaning brush (12) is in conflict with the inside of the reactor body (1), and the inside of the reactor body (1) is provided with a sliding rod (16), the outer side of the sliding rod (16) is slidably connected to the inside of the connecting plate (11); The cleaning assembly further comprises a first gear (9), the first gear (9) being fixedly connected to the outside of the rotating rod (6); a connecting rod (13) being provided on the top of the inner wall of the reactor body (1); a second gear (14) being rotatably connected to the outside of the connecting rod (13); the first gear (9) being meshed with the second gear (14); a third gear (15) being fixedly connected to the outside of the screw rod (10); the second gear (14) being meshed with the third gear (15).
2. A dust suppression binder production reactor according to claim 1, characterized in that: Pushing plates (17) are fixedly connected to the outer side of the rotating rod (6) at equal distances.
3. A dust suppression binder production reactor according to claim 1, characterized in that: An arc-shaped plate is fixedly connected to the bottom of the inner wall of the reactor body (1), and the outer side of the screw rod (10) is rotatably connected to the inner side of the arc-shaped plate.
4. A dust suppression binder production reactor according to claim 1, characterized in that: A controller (18) is provided on the outside of the reactor body (1).
Citation Information
Patent Citations
Reaction kettle with anti-precipitation function for dust suppressant production
CN214636420U