Pellet mixture mixing device and pellet mixture feeding equipment
By designing the crushing channel and crushing rack of the pellet mixing device, the driving motor drives the rotation shaft to crush the clumping materials, the clumping problem of pellet mixing during the transportation process is solved, and the uniformity of material particles and transportation efficiency are improved.
Patent Information
- Application Number
- CN202421531218.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the prior art, the pellet mixture is prone to agglomeration during the conveying process of entering the pellet machine, resulting in uneven particle size and size, affecting the pelletization effect and transportation efficiency.
A pellet mixing device is designed, including a crushing channel, a crushing rack and a driving mechanism. The crushing rack is composed of a rotating shaft and a crushing arm. The rotating shaft is driven by the driving motor to rotate, and the crushing arm breaks the congealed material to ensure uniformity of the size of the material particles.
Effectively prevent agglomerated materials from entering the pellet making machine, keep the material particles consistent in size, improve the production and transportation efficiency of the mixture, prevent the agglomeration from spreading out during round-rolling screens or paper burning, and form qualified pellet ore.
Smart Images

Figure CN223197121U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of material crushing, and more specifically, relates to a mixing device for pellet mixture. The utility model also relates to feeding equipment for the pellet mixture. Background Art
[0002] Pelletization is a process for producing ore pellets. Pelletization, along with sintering, is a common process for refining iron ore in the steel industry. Pelletizing involves mixing finely ground iron ore concentrate or other iron-containing powders with a small amount of additives. The mixture is then moistened with water and rolled into balls in a pelletizing machine. The mixture is then dried and calcined to consolidate into spherical iron-containing materials with a desired strength and metallurgical properties.
[0003] After the raw materials are moistened with water, they form lumps during the batching process due to reasons such as the temperature or the high viscosity of the ingredients. As a result, the raw materials are easily stuck in the transportation channel, and after the raw materials enter the pelletizing machine, it is easy to cause the pellets to be uneven or too large. In detail, the ingredients have residual heat after being mixed in the mixer and steam-dried. During the transportation process through multiple belts, the ingredients clump due to reasons such as low temperature or high viscosity of the ingredients. The agglomerated ingredients enter the pelletizing disk during the pelletizing process, and the particle size exceeds the standard and is uneven. Moreover, after the mixture agglomerates, it disperses when passing through the tumble screen or during the vertical furnace firing process, and cannot form pellets. This has a serious adverse effect on the transportation and processing efficiency of the mixture, and urgently needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide a mixing device for pelletizing mixed materials, so as to solve the technical problem that the existing raw materials are easy to agglomerate during the transportation process of entering the pelletizing machine.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a mixing device for pellet mixture, comprising:
[0006] A crushing channel has a feed port, a crushing space and a discharge port sequentially arranged in the up and down directions;
[0007] a crushing frame comprising a rotating shaft and a plurality of crushing arms, wherein the rotating shaft is disposed in the crushing space and extends along a first horizontal direction, and one end of the crushing arm is connected to the rotating shaft and the other end extends toward the inner wall of the crushing space;
[0008] The driving mechanism includes a bearing seat and a driving motor. The rotating shaft is rotatably connected to the side wall of the crushing channel through the bearing seat, and the power output shaft of the driving motor is drivingly connected to the rotating shaft.
[0009] In a feasible implementation, each of the crushing arms is perpendicular to the axis of the rotating shaft.
[0010] In a feasible implementation, the drive motor is arranged outside the crushing channel, and the axis of the power output shaft of the drive motor is parallel to the axis of the rotating shaft, and the power output shaft is connected to the rotating shaft.
[0011] In a feasible implementation, the outer wall of the crushing channel is provided with a mounting position for installing the drive motor, and the mounting position includes a mounting plate and a support plate, the edge of the mounting plate is connected to the crushing channel, and the plate surface of the mounting plate is parallel to the horizontal direction, the drive motor is arranged on the upper plate surface of the mounting plate, the top edge of the support plate is connected to the lower plate surface of the mounting plate, the side edge of the support plate is connected to the crushing channel, and the plate surface of the support plate is parallel to the vertical direction.
[0012] In a feasible implementation, a first reinforcing rib is provided on the inner side of the crushing material channel, and the length direction of the first reinforcing rib is perpendicular to the axial direction of the rotating shaft.
[0013] In a feasible implementation, a crushing protrusion is formed on a side of the reinforcing rib facing the rotating shaft.
[0014] In a feasible implementation, the horizontal width of the bottom of the crushing space gradually decreases from top to bottom.
[0015] In a feasible implementation, the crusher rack further includes a fixed beam fixed in the crusher space, the length direction of the fixed beam is perpendicular to the axial direction of the rotating shaft, and the rotating shaft is rotatably connected to the middle portion of the fixed beam.
[0016] In a feasible implementation, two second reinforcing ribs are provided on opposite sides of the crushing channel in the horizontal direction and correspond to the two ends of the fixed beam respectively.
[0017] Compared with the prior art, the beneficial effects of the mixing device for pellet mixture provided by the utility model are:
[0018] As the material falls into the feed port from the upstream feed belt, the crushing rack in the crushing space rotates around the axis of the rotating shaft under the drive of the driving motor. During the rotation of the crushing rack, the various crushing arms on the rotating shaft can crush the agglomerated materials in the falling process, preventing the agglomerated materials from entering the downstream pelletizing machine, so that the particle size of the materials before entering the pelletizing machine remains uniform, solving the technical problem of excessive and uneven particle size of the existing agglomerated mixture after entering the pelletizing machine. At the same time, the utility model can also prevent the agglomerated mixture from dispersing during the process of passing through the spherical screen or burning paper, thereby preventing the technical problem of being unable to form pellets, thereby improving the efficiency of the mixture in the production and transportation process.
[0019] Another object of the present invention is to provide a pellet mixture feeding device, comprising the pellet mixture mixing device mentioned above.
[0020] Compared with the prior art, the pellet mixture feeding device of the present invention has all the advantages of the above-mentioned pellet mixture mixing device, which will not be described here. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0022] Figure 1 This is a front view of a portion of the structure of the mixing device for pellet mixture provided by the present invention;
[0023] Figure 2 A schematic diagram of the internal structure of the crushing channel provided by the utility model;
[0024] Figure 3 Schematic diagram of the mixing device structure of the pellet mixture from a top view.
[0025] In the picture:
[0026] 1. Crushing channel; 11. Feed port; 12. Crushing space; 13. Discharge port; 14. Mounting plate; 15. Support plate; 16. First reinforcement rib; 17. Second reinforcement rib;
[0027] 2. Crusher rack; 21. Rotating shaft; 22. Crusher arm; 23. Fixed beam;
[0028] 3. Driving mechanism; 31. Bearing seat; 32. Driving motor. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0030] In the description of the present invention, it should be noted that if terms such as "upper", "lower", "inner", and "back" appear to indicate orientation or positional relationships, they are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.
[0031] Furthermore, in the description of this utility model, unless otherwise expressly defined, the terms "mounted," "connected," "connection," and "connector" should be interpreted broadly. For example, a connection can be a fixed connection, a removable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0033] Please also refer to Figures 1 to 3 The mixing device for pelletizing mixture provided by the present invention is now described. In general, the present invention mainly breaks up the agglomerated materials before entering the pelletizing machine by arranging a corresponding crushing device on the material conveying line of the pelletizing machine, so as to keep the size of the materials entering the pelletizing machine consistent.
[0034] Based on the above-mentioned inventive idea, a feasible implementation method is proposed. In detail, the mixing device of the pellet mixture in the utility model includes a crushing channel 1, a crushing rack 2 and a driving mechanism 3, wherein the crushing channel 1 has a feed port 11, a crushing space 12 and a discharge port 13 arranged in sequence along the up and down directions; the crushing rack 2 includes a rotating shaft 21 and a plurality of crushing arms 22, the rotating shaft 21 is arranged in the crushing space 12 and extends along the first horizontal direction, one end of the crushing arm 22 is connected to the rotating shaft 21, and the other end extends toward the inner wall of the crushing space 12; the driving mechanism 3 includes a bearing seat 31 and a driving motor 32, the rotating shaft 21 is rotatably connected to the side wall of the crushing channel 1 through the bearing seat 31, and the power output shaft of the driving motor 32 is drivingly connected to the rotating shaft 21.
[0035] Compared with the prior art, in the specific implementation process of this embodiment, as the material falls from the upstream feed belt into the feed port 11, the crushing rack 2 in the crushing space 12 rotates around the axis of the rotating shaft 21 driven by the drive motor 32. During the rotation of the crushing rack 2, the various crushing arms 22 on the rotating shaft 21 can crush the agglomerated materials in the falling process, preventing the agglomerated materials from entering the downstream pelletizing machine, so that the particle size of the materials before entering the pelletizing machine remains uniform, and solves the technical problem that the particle size of the existing agglomerated mixture exceeds the standard and is uneven after entering the pelletizing machine. At the same time, this embodiment can also prevent the agglomerated mixture from dispersing during the process of passing through the spherical screen or burning paper, and thus preventing the technical problem of being unable to form pellets, thereby improving the efficiency of the mixture in the production and transportation process.
[0036] Optionally, a preferred embodiment is proposed for the arrangement of the crusher arms 22 and the rotating shaft 21. Specifically, the crusher arms 22 extend through the rotating shaft 21 along their length, with both ends of the crusher arms 22 extending toward the inner wall of the crushing channel 1. The axes of two adjacent crusher arms 22 are perpendicular to each other. In this way, this embodiment can maximize the number of crusher arms 22 while ensuring the structural strength of the rotating shaft 21, thereby enhancing the crushing effect of the crusher frame 2 on agglomerated mixed materials. Preferably, in the above embodiment, the crusher frame 2 also includes a plug pin that simultaneously connects the crusher arm 22 and the rotating shaft 21 to secure the crusher arm 22 to the rotating shaft 21.
[0037] In one embodiment, each shredder arm 22 is perpendicular to the axis of the rotating shaft 21. In this way, the shredder arms 22 can be more easily assembled and disassembled on the rotating shaft 21, and the processing cost of the shredder arms 22 can be reduced.
[0038] Based on the above embodiment, a feasible implementation method is proposed. Specifically, to drive the rotation shaft 21, a drive motor 32 is disposed outside the crushing channel 1, and the axis of the power output shaft of the drive motor 32 is parallel to the axis of the rotation shaft 21, and the power output shaft is connected to the rotation shaft 21. With this arrangement, this embodiment can utilize the drive motor 32 to drive the rotation of the rotation shaft 21, thereby enhancing the crushing effect of the crushing frame 2 on the crushing of agglomerates. In addition, the crushing frame 2 can also mix the mixed material, making the distribution of the various components in the mixed material more uniform.
[0039] Furthermore, in one feasible embodiment, the outer wall of the crushing channel 1 is provided with a mounting location for the drive motor 32. The mounting location includes a mounting plate 14 and a support plate 15. The edge of the mounting plate 14 is connected to the crushing channel 1, and the mounting plate 14 is parallel to the horizontal direction. The drive motor 32 is located on the upper surface of the mounting plate 14. The top edge of the support plate 15 is connected to the lower surface of the mounting plate 14. The side edges of the support plate 15 are connected to the crushing channel 1, and the support plate 15 is parallel to the vertical direction. With this arrangement, the mounting plate 14 in this embodiment can be used to mount the drive motor 32, and the support plate 15 can provide support for the mounting plate 14, preventing vibration of the crushing rack 2 from loosening the connection between the mounting plate 14 and the drive motor 32.
[0040] Based on the above embodiment, a feasible implementation is proposed. Specifically, a first reinforcing rib 16 is provided on the inner side of the crushing channel 1. The length of the first reinforcing rib 16 is perpendicular to the axial direction of the rotating shaft 21. In this embodiment, the first reinforcing rib 16 enhances the overall structural strength of the crushing channel 1, preventing it from falling apart due to internal material devices or vibrations from the crushing rack 2. Preferably, in this embodiment, a crushing protrusion is formed on the side of the reinforcing rib facing the rotating shaft 21 to assist the crushing rack 2 in crushing the mixed material, thereby enhancing the crushing and mixing effect of the present invention on agglomerated materials.
[0041] In one embodiment, the horizontal width of the bottom of the crushing space 12 gradually decreases from top to bottom to collect and gather the crushed and stirred materials, and prevent the materials from falling everywhere after flowing out of the discharge port 13.
[0042] According to the above embodiment, the crusher rack 2 also includes a fixed crossbeam 23 fixedly mounted in the crushing space 12. The length of the fixed crossbeam 23 is perpendicular to the axial direction of the rotating shaft 21, and the rotating shaft 21 is rotatably connected to the middle portion of the fixed crossbeam 23. With this arrangement, this embodiment can enhance the structural rigidity of the stacking channel 1 through the fixed crossbeam 23, preventing damage to the crushing channel 1 during the mixing and crushing of materials, thereby improving the reliability and durability of the present invention during practical use. Preferably, to further stabilize the connection between the fixed crossbeam 23 and the crushing channel 1, two second reinforcing ribs 17 are provided on opposite sides of the crushing channel 1 in the horizontal direction, corresponding to the ends of the fixed crossbeam 23. In this embodiment, the two second reinforcing ribs 17 on either side of the crushing channel 1 enhance the structural strength of the crushing channel 1 where the fixed crossbeam 23 is mounted, preventing the fixed crossbeam 23, to which the crusher rack 2 is mounted, from shaking.
[0043] In summary, compared with the prior art, the present invention has the following beneficial effects:
[0044] When the material passes through the crushing channel 1 from top to bottom, the crushing rack 2 in the crushing space 12 rotates around the axis of the rotating shaft 21 under the drive of the driving motor 32. When the crushing rack 2 rotates, the various crushing arms 22 on the rotating shaft 21 can crush the agglomerated materials in the falling process, preventing the agglomerated materials from entering the downstream pelletizing machine, so that the particle size of the materials before entering the pelletizing machine remains uniform. At the same time, the crushing rack 2 can stir the materials in the crushing channel 1 to make the materials more evenly mixed, solving the technical problem that the particle size of the existing agglomerated mixture exceeds the standard and is uneven after entering the pelletizing machine; at the same time, the utility model can also prevent the agglomerated mixture from dispersing during the process of passing through the tumble screen or burning paper, and thus cannot form pellets, thereby improving the efficiency of the mixture during production and transportation; in addition to the above-mentioned beneficial effects, the first reinforcing ribs 16 and the second reinforcing ribs 17 in this embodiment can enhance the structural strength of the crushing channel 1, wherein the first reinforcing rib 16 can also assist the crushing rack 2 to enhance the crushing effect of agglomerates and the mixing effect of the mixture.
[0045] Based on the same inventive concept, in another embodiment, the present invention further provides a pellet mixture feeding device, which includes the pellet mixture mixing device described above.
[0046] Compared with the prior art, the pellet mixture feeding device of the present invention has all the advantages of the above-mentioned pellet mixture mixing device, which will not be described here.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A mixing device for pellet mixture, characterized in that: include: A crushing channel (1) has a feed opening (11), a crushing space (12) and a discharge opening (13) sequentially arranged in an up-down direction; A crushing frame (2) comprises a rotating shaft (21) and a plurality of crushing arms (22), wherein the rotating shaft (21) is arranged in the crushing space (12) and extends along a first horizontal direction, and one end of the crushing arm (22) is connected to the rotating shaft (21) and the other end extends toward the inner wall of the crushing space (12); The driving mechanism (3) comprises a bearing seat (31) and a driving motor (32); the rotating shaft (21) is rotatably connected to the side wall of the crushing channel (1) through the bearing seat (31); and the power output shaft of the driving motor (32) is drivingly connected to the rotating shaft (21).
2. The pellet mixture mixing device according to claim 1, characterized in that: Furthermore, each of the crushing arms (22) is perpendicular to the axis of the rotating shaft (21).
3. The pellet mixture mixing device according to claim 1, characterized in that: The driving motor (32) is arranged outside the crushing channel (1), and the axis of the power output shaft of the driving motor (32) is parallel to the axis of the rotating shaft (21), and the power output shaft is connected to the rotating shaft (21).
4. The pellet mixture mixing device according to claim 1, characterized in that: The outer wall of the crushing channel (1) is provided with a mounting position for mounting the drive motor (32), and the mounting position includes a mounting plate (14) and a support plate (15), the edge of the mounting plate (14) is connected to the crushing channel (1), and the plate surface of the mounting plate (14) is parallel to the horizontal direction, the drive motor (32) is arranged on the upper plate surface of the mounting plate (14), the top edge of the support plate (15) is connected to the lower plate surface of the mounting plate (14), the side edge of the support plate (15) is connected to the crushing channel (1), and the plate surface of the support plate (15) is parallel to the vertical direction.
5. The pellet mixture mixing device according to claim 1, characterized in that: A first reinforcing rib (16) is provided on the inner side of the crushing channel (1), and the length direction of the first reinforcing rib (16) is perpendicular to the axial direction of the rotating shaft (21).
6. The pellet mixture mixing device according to claim 5, characterized in that: A crushing protrusion is formed on the side of the first reinforcing rib (16) facing the rotating shaft (21).
7. The pellet mixture mixing device according to claim 1, characterized in that: The horizontal width of the bottom of the crushing space (12) gradually decreases from top to bottom.
8. The pellet mixture mixing device according to claim 1, wherein: The crushing rack (2) further comprises a fixed beam (23) fixed in the crushing space (12), the length direction of the fixed beam (23) being perpendicular to the axial direction of the rotating shaft (21), and the rotating shaft (21) being rotatably connected to the middle portion of the fixed beam (23).
9. The pellet mixture mixing device according to claim 8, characterized in that: Two second reinforcing ribs (17) are provided on opposite sides of the crushing channel (1) in the horizontal direction, respectively corresponding to the two ends of the fixed crossbeam (23).
10. A pellet mixture feeding device, characterized in that: A mixing device comprising the pellet mix according to any one of claims 1 to 9.