Atomization rust prevention machine

By introducing a rotating structure and circulation structure into the atomization anti-rust anti-rust machine, combined with the oil pump, collection tank and filter net, the problems of waste of anti-rust oil and uneven spraying are solved, and efficient utilization and uniform spraying of anti-rust oil are achieved.

CN223197200UActive Publication Date: 2025-08-08JIANGSU NEWCO SPECTRUM TECH CO LTD
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Patent Information

Application Number
CN202421539836.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-08-08
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During the spraying process, the existing atomization and rust prevention machines have serious waste of anti-rust oil and uneven spraying problems, which are costly to use and inconvenient to operate.

Method used

The rotating structure and circulation structure in the box are adopted to drive the parts to flip through the drum rolling, and combined with the design of the oil pump, collection tank and filter mesh, the uniform spraying of anti-rust oil and the recycling of excess oil are achieved.

Benefits of technology

The uniform spraying of anti-rust oil is achieved, reducing the cost of use, avoiding the waste of anti-rust oil, and improving the spraying efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an atomization rust prevention machine which comprises a box body placed on the ground, the top end of the box body is connected with a box cover in a sliding mode, the top end of the box body is fixedly connected with a supporting frame, the top end of the supporting frame is fixedly connected with a stepping motor, the stepping motor is connected with a rotating cylinder through a rotating structure, and the rotating cylinder is connected with a motor. A storage cavity is formed in the box body, the bottom end of the inner wall of the storage cavity is fixedly connected with an oil storage tank, and the oil storage tank is connected with a spray pipe through a circulation structure. The spraying device has the advantages that the rotating structure and the circulating structure are matched for use, so that parts can be placed in the roller and roll along with rotation of the roller, when the parts are subjected to rust-proof treatment, the parts are sprayed more comprehensively, and through cooperation of the oil pump, the collecting tank and the filter screen, the parts can be sprayed more thoroughly. And redundant anti-rust oil after spraying can be collected into the oil storage tank for secondary utilization, so that the use cost is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust prevention machines, in particular to an atomizing rust prevention machine. Background Art

[0002] Atomizers are specialized equipment that utilize atomization technology to achieve rust-proof coatings. Their operating principles are primarily based on liquid atomization and gas acceleration. Liquid atomization: In the atomizer, rust-proof oil (grease) is sprayed through a specialized atomizer. High-speed rotation, ultrasonic vibration, or compressed air then break the oil (grease) into tiny particles, forming a mist. The size of these particles can be adjusted to suit specific application requirements, typically ranging from 1 to 100 microns. Gas acceleration: The atomized rust-proof oil (grease) particles must be transported to the desired area using a high-speed airflow. This process is typically accomplished using compressed air or other gases. By adjusting the airflow speed and direction, the atomized oil (grease) is precisely delivered to the target area, such as the surface of a metal product.

[0003] Conventional atomizing rust-proofing machines are handheld instruments. The nozzle is aimed at the parts that need rust prevention for spraying. They are simple and convenient to use and the position can be adjusted at will. However, a large amount of anti-rust oil cannot be sprayed on the parts during spraying, and a large amount of anti-rust oil is wasted, which greatly increases the cost of use. In addition, when the handheld anti-rust machine is used for spraying, it is necessary to turn the part over multiple times for spraying, which is more troublesome and easily causes uneven spraying on both sides. Utility Model Content

[0004] The purpose of the utility model is to solve the existing shortcomings and to propose an atomizing rust-proofing machine.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The atomizing rust-proofing machine comprises a box body placed on the ground, the top of the box body is slidably connected to the box cover, the top of the box body is fixedly connected to the support frame, the top of the support frame is fixedly connected to the stepping motor, the stepping motor is connected to the rotating drum through a rotating structure, a storage chamber is opened inside the box body, the bottom end of the inner wall of the storage chamber is fixedly connected to the oil storage tank, and the oil storage tank is connected to the nozzle through a circulation structure, the rotating structure comprises a first pulley, a notch, a belt, a uniformly distributed fixed column, and a large bearing, the first pulley is fixedly connected to the output end of the stepping motor, the notch is provided on the top of the support frame, the first pulley is connected to the outer wall of the rotating drum through a belt, the top of the fixed column is fixedly connected to the bottom end of the support frame, the large bearing is fixedly connected to the bottom end of the fixed column, the belt is provided in the notch, the left end of the rotating drum is provided with an extension end, the extension end is connected to the belt, and the inner wall of the large bearing is fixedly connected to the outer wall of the rotating drum.

[0007] In order to better achieve the above-mentioned purpose, the utility model adopts a further technical solution: the circulation structure includes an oil suction pipe, an oil pump, an oil outlet pipe, a fixed rod, and an atomizing nozzle. One end of the oil suction pipe passes through the outer wall of the oil storage tank and is fixedly connected. The oil pump is fixedly connected to the bottom end of the inner wall of the storage chamber. The bottom end of the oil outlet pipe is fixedly connected to the oil pump. The top end of the fixed rod is fixedly connected to the bottom end of the inner wall of the support frame. The atomizing nozzle is fixedly connected to the bottom end of the nozzle.

[0008] In order to better achieve the above-mentioned purpose, the present invention adopts a further technical solution: the other end of the oil suction pipe is fixedly connected to the oil pump, the top end of the oil outlet pipe passes through the outer wall of the box cover and is connected to the outer wall of one end of the nozzle, and the outer wall of the bottom end of the fixing rod is fixedly connected to the other end of the nozzle.

[0009] In order to better achieve the above purpose, the present invention adopts a further technical solution: a collecting groove is provided at the top of the box cover, and a filter screen is provided at the bottom end of the inner wall of the collecting groove.

[0010] The advantages of the utility model are: through the coordinated use of the rotating structure and the circulating structure, the parts can be placed in the drum and roll as the drum rotates. When the parts are subjected to rust-proof treatment, the parts are sprayed more comprehensively, and multiple parts can be treated at one time. In addition, through the coordination between the oil pump, the collecting tank and the filter screen, the excess anti-rust oil after spraying can be collected into the oil storage tank for secondary use, which greatly reduces the use cost and avoids a lot of waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the three-dimensional structure of the atomizing anti-rust machine proposed in the utility model;

[0012] Figure 2This is a schematic diagram of the half-section three-dimensional structure of the atomizing anti-rust machine proposed in this utility model Figure 1 ;

[0013] Figure 3 This is a schematic diagram of the half-section three-dimensional structure of the atomizing anti-rust machine proposed in this utility model Figure 2 ;

[0014] Figure 4 This is a schematic diagram of the three-dimensional structure of the top of the box of the atomizing anti-rust machine proposed by the utility model.

[0015] In the figure: 1 box body, 2 box cover, 3 support frame, 4 stepping motor, 5 rotating drum, 6 storage chamber, 7 oil storage tank, 8 nozzle, 9 first pulley, 10 gap, 11 belt, 12 fixing column, 13 large bearing, 14 oil suction pipe, 15 oil pump, 16 oil outlet pipe, 17 fixing rod, 18 atomizing nozzle, 19 collecting tank, 20 filter screen. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0017] Reference Figure 1-Figure 4 As shown, the atomizing anti-rust machine includes a box body 1 placed on the ground, the top of the box body 1 is slidably connected to the box cover 2, the top of the box body 1 is fixedly connected to the support frame 3, the top of the support frame 3 is fixedly connected to the stepping motor 4, the stepping motor 4 is connected to the rotating drum 5 through a rotating structure, a storage chamber 6 is opened inside the box body 1, the bottom end of the inner wall of the storage chamber 6 is fixedly connected to the oil storage tank 7, the oil storage tank 7 is connected to the nozzle 8 through a circulation structure, the rotating structure includes a first pulley 9, a notch 10, a belt 11, evenly distributed fixed columns 12, and a large bearing 13. The first pulley 9 is fixedly connected to the output end of the stepping motor 4, the notch 10 is provided at the top of the support frame 3, the first pulley 9 is connected to the outer wall of the rotating drum 5 through the belt 11, and the top of the fixed column 12 is connected to the support frame 3. The bottom end of the support frame 3 is fixedly connected, the large bearing 13 is fixedly connected to the bottom end of the fixed column 12, and the rotating drum 5 is fixed in the air by an auxiliary structure composed of two fixed columns 12 and the large bearing 13. The outer wall of the rotating drum 5 is provided with evenly distributed through holes, so that the anti-rust oil falling inside the rotating drum 5 can fall into the collection tank 19 below. The belt 11 is arranged in the notch 10, and the left end of the rotating drum 5 is provided with an extension end, which is connected to the belt 11. The inner wall of the large bearing 13 is fixedly connected to the outer wall of the rotating drum 5. The rotating structure is achieved by starting the stepper motor 4, and the stepper motor 4 drives the first pulley 9 to rotate. The first pulley 9 drives the rotating drum 5 to rotate on the large bearing 13 through the belt 11, so that the rotating drum 5 rotates slowly, driving the internal parts to roll and flip.

[0018] The circulation structure includes an oil suction pipe 14, an oil pump 15, an oil outlet pipe 16, a fixed rod 17, and an atomizing nozzle 18. One end of the oil suction pipe 14 passes through the outer wall of the oil storage tank 7 and is fixedly connected. The oil pump 15 is fixedly connected to the bottom end of the inner wall of the storage chamber 6. The bottom end of the oil outlet pipe 16 is fixedly connected to the oil pump 15. The top end of the fixed rod 17 is fixedly connected to the bottom end of the inner wall of the support frame 3. The atomizing nozzle 18 is fixedly connected to the bottom end of the nozzle 8. The circulation structure is that by starting the oil pump 15, the oil pump 15 draws the rust-proof oil inside the oil storage tank 7 into the oil outlet pipe 16 through the oil suction pipe 14, and then delivers it to The oil in the nozzle 8 is evenly sprayed onto the parts through the atomizing nozzle 18, and then the excess anti-rust oil after spraying drips into the collection tank 19 through the holes in the rotating drum 5, and falls into the oil storage tank 7 for secondary use after being filtered by the filter screen 20. The other end of the oil suction pipe 14 is fixedly connected to the oil pump 15, and the top end of the oil outlet pipe 16 passes through the outer wall of the box cover 2 and is connected to the outer wall of one end of the nozzle 8. The outer wall of the bottom end of the fixing rod 17 is fixedly connected to the other end of the nozzle 8. The nozzle 8 is arranged in the inner wall of the rotating drum 5 and does not contact the outer wall of the rotating drum 5. The rotation of the rotating drum 5 does not affect the operation of the nozzle 8.

[0019] A collecting groove 19 is provided at the top of the box cover 2, and a filter screen 20 is provided at the bottom of the inner wall of the collecting groove 19. The inner wall of the collecting groove 19 is arranged to be inclined sloped so that the falling anti-rust oil falls on the collecting groove 19 and can be collected at the position of the filter screen 20. After being filtered by the filter screen 20, it falls into the oil storage tank 7 below.

[0020] When in use, first put the parts that need rust prevention into the inner wall of the rotating drum 5, then start the oil pump 15, the oil pump 15 draws the rust-proof oil inside the oil storage tank 7 through the oil suction pipe 14 into the oil outlet pipe 16, and then transports it to the nozzle 8 and sprays it evenly on the parts through the atomizing nozzle 18. Then, the excess rust-proof oil after spraying drips into the collection tank 19 through the holes of the rotating drum 5, and falls into the oil storage tank 7 for secondary use after being filtered by the filter screen 20, which has the effect of saving. Then start the stepper motor 4, the stepper motor 4 drives the first pulley 9 to rotate, and the first The pulley 9 drives the drum 5 to rotate on the large bearing 13 through the belt 11, so that the drum 5 rotates slowly, driving the internal parts to roll and flip, so that when the anti-rust oil is sprayed on the parts, the parts can be sprayed more evenly and comprehensively, so that the spraying is more comprehensive, and multiple parts can be processed at one time. In addition, through the cooperation between the oil pump, the collection tank, and the filter screen, the excess anti-rust oil after spraying can be collected into the oil storage tank for secondary utilization, which greatly reduces the cost of use and avoids a lot of waste.

Claims

1. A misting anti-rust machine, comprising a box (1) placed on the ground, characterized in that: The top of the box body (1) is slidably connected to a box cover (2), the top of the box body (1) is fixedly connected to a support frame (3), the top of the support frame (3) is fixedly connected to a stepper motor (4), the stepper motor (4) is connected to a rotating drum (5) via a rotating structure, a storage chamber (6) is provided inside the box body (1), the bottom end of the inner wall of the storage chamber (6) is fixedly connected to an oil storage tank (7), the oil storage tank (7) is connected to a nozzle (8) via a circulating structure, the rotating structure comprises a first pulley (9), a notch (10), a belt (11), uniformly distributed fixed columns (12), a large bearing (1 3), the first pulley (9) is fixedly connected to the output end of the stepper motor (4), the notch (10) is provided at the top of the support frame (3), the first pulley (9) is connected to the outer wall of the rotating drum (5) through the belt (11), the top of the fixed column (12) is fixedly connected to the bottom end of the support frame (3), the large bearing (13) is fixedly connected to the bottom end of the fixed column (12), the belt (11) is provided in the notch (10), the left end of the rotating drum (5) is provided with an extension end, the extension end is connected to the belt (11), and the inner wall of the large bearing (13) is fixedly connected to the outer wall of the rotating drum (5).

2. The atomizing rust preventer according to claim 1, characterized in that: The circulation structure comprises an oil suction pipe (14), an oil pump (15), an oil outlet pipe (16), a fixing rod (17), and an atomizing nozzle (18). One end of the oil suction pipe (14) passes through the outer wall of the oil storage tank (7) and is fixedly connected. The oil pump (15) is fixedly connected to the bottom end of the inner wall of the storage chamber (6). The bottom end of the oil outlet pipe (16) is fixedly connected to the oil pump (15). The top end of the fixing rod (17) is fixedly connected to the bottom end of the inner wall of the support frame (3). The atomizing nozzle (18) is fixedly connected to the bottom end of the nozzle (8).

3. The atomizing rust preventer according to claim 2, characterized in that: The other end of the oil suction pipe (14) is fixedly connected to the oil pump (15), the top end of the oil outlet pipe (16) passes through the outer wall of the box cover (2) and is connected to the outer wall of one end of the nozzle (8), and the outer wall of the bottom end of the fixing rod (17) is fixedly connected to the other end of the nozzle (8).

4. The atomizing rust preventer according to claim 1, characterized in that: A collecting groove (19) is provided at the top end of the box cover (2), and a filter screen (20) is provided at the bottom end of the inner wall of the collecting groove (19).