Sheet surface hardening coating spraying and baking forming equipment

By introducing a combination of vacuum and scraper strips into the hard coating spraying and baking molding equipment on the surface of the sheet, the coating stacking problem is solved, achieving uniform spraying of the coating and improving the yield rate.

CN223197298UActive Publication Date: 2025-08-08ZHEJIANG HENGCHENG POLYMER MATERIAL CO LTD
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Patent Information

Application Number
CN202422237565.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-08
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

During the spraying process of traditional sheet hard coating, the coating is prone to accumulation and flow, resulting in the inability to effectively handle the scraper coating, affecting the quality and yield of the sheet.

Method used

A hard coat spray-baking molding equipment on the surface of the sheet is designed, including vacuum stents, vacuum tubes, fans, dust collectors, scraper brackets and suction pumps. Through the combination of vacuum and scraper strips, the coating accumulation is effectively removed to ensure coating uniformity and yield.

Benefits of technology

The uniform spraying of the coating is achieved, reducing the impact of coating accumulation on the sheet, improving the yield, and improving the spraying success rate and sheet quality through vacuuming and drying treatments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sheet processing, and discloses a sheet surface hardening coating spray baking forming device which comprises a dust collection support, a dust collection pipe is arranged in the dust collection support, one end of the dust collection pipe is fixedly connected with a connecting pipe, and a fan, a dust collection box, a device cover plate and a feeding box are arranged in the connecting pipe. The device is reasonable in structure, the sprayed sheet continues to be fed forwards, excessive coatings on the surface of the sheet are scraped off through the scraper strip, paint accumulated on the scraper strip is sucked through the suction holes formed in the collecting box, the situation that the follow-up sheet is scraped unevenly due to paint accumulation of the hanging strip plate is avoided, and the service life of the sheet is prolonged. The redundant coating is pumped out by the suction pump after entering the collecting box and enters the processing box through the connecting pipeline, the redundant coating in the processing box can be taken out to be cleaned during equipment maintenance, and the hardened coating sprayed on the sheet is more uniform after the sheet is scraped by the scraper strip during equipment production.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet material processing, in particular to a sheet material surface hard coating spray baking forming equipment. Background Art

[0002] PETG resin is an amorphous copolyester. The commonly used comonomer of PETG is 1,4-cyclohexanedimethanol (CHDM), the full name of which is polyethylene terephthalate-1,4-cyclohexanedimethanol ester. It is a product of terephthalic acid (TPA), ethylene glycol (EG) and 1,4-cyclohexanedimethanol (CHDM) by ester exchange polycondensation. PETG sheet has outstanding toughness and high impact strength. Its impact strength is 3 to 10 times that of modified polyacrylates. It also has a wide processing range, high mechanical strength and excellent flexibility. Compared with PVC, it has higher transparency, better gloss, is easy to print and has environmental advantages.

[0003] In the traditional sheet hard coating spraying process, the nano coating is often more fluid, and the coating is prone to accumulation in the baking stage after wet spraying. In addition, a scraper is added to the equipment. After the scraper coating accumulates, the subsequent sheets entering the equipment will be contaminated by the excess coating, increasing the defective rate of the sheet. At the same time, a utility model is proposed to solve the above problems. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the shortcomings of the existing technology, the utility model provides a sheet surface hard coating spray molding equipment, which solves the problems of coating accumulation and flow after spraying in the existing equipment and the inability to scrape off the coating after setting a scraper.

[0006] (2) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a sheet surface hard coating spray molding equipment, including a dust suction bracket, a dust suction pipe is provided inside the dust suction bracket, one end of the dust suction pipe is fixedly connected to a connecting pipe, a fan is provided inside the connecting pipe, one side of the connecting pipe is sleeved with a dust collecting box, the lower surface of the dust collecting box is provided with an equipment cover, the upper surface of the equipment cover is provided with a feed box, the lower surface of the equipment cover is fixedly connected with a spray base plate, one side of the feed box is provided with a feed pipe, and one side of the feed pipe is sleeved with a movable A piston pump is provided on one side of the piston pump, a spray pipe is fixedly connected to one side of the spray pipe, a nozzle base is fixedly connected to the lower surface of the nozzle base, a scraper bracket is provided on one side of the nozzle base, adjusting bolts are provided on both sides of the scraper bracket, a scraper strip is provided on the outer surface of the adjusting bolt, a collecting box is provided on one side of the scraper strip, a box cover is provided on both sides of the collecting box, a suction pump is connected to one side of the box cover, a connecting pipe is connected to the upper surface of the suction pump, a processing box is sleeved on one end of the connecting pipe, and a driving group is provided on the upper surface of the spray base plate.

[0008] Optionally, the drive group includes a wheel seat, a drive motor, a drive wheel, a driven shaft, and a driven wheel. A motor seat and an axle seat are provided inside the wheel seat. A drive motor is provided inside the motor seat. One end of the drive motor is sleeved with a drive wheel. The interior of the axle seat is rotatably connected to a driven shaft, and the surface of the driven shaft is sleeved with a driven wheel.

[0009] Optionally, a motor seat and an axle seat are provided at the upper and lower parts of the wheel seat, and there are seven axle seats. The axle seat is located on the inner side close to the motor seat, and the motor seat is located at one end of the wheel seat.

[0010] Optionally, the interior of the spray-coated base plate is hollow, and drive groups are provided on both sides of the upper surface of the spray-coated base plate.

[0011] Optionally, a plurality of suction holes are opened on one side of the collection box, a hole is opened on one side of the box cover, the hole is adapted to fit the suction pump, and the processing box is located at one end of the connecting pipeline close to the upper part.

[0012] Optionally, two docking ports are provided inside the dust suction bracket, and the number of the dust suction pipes is two and they are compatible with the docking ports.

[0013] Optionally, a drying base plate is provided on one side of the spraying base plate, a drying bin cover is provided on the upper surface of the drying base plate, and a heat dissipation fan is provided inside the drying bin cover.

[0014] Optionally, a heating plate is provided inside the drying bottom plate, and the number of the heating plates is two, and the heating plates are installed parallel to and opposite to the upper surface of the drying bottom plate and the lower surface of the drying bin cover.

[0015] In summary, the technical effects and advantages of the utility model are:

[0016] 1. The utility model has a reasonable structure. When the sheet enters the device, it first contacts the driving wheel. The driving wheel is driven by the driving motor to push the sheet into the driving group. Two driving wheels are installed at the upper and lower parts of the driving group to clamp the sheet. During the movement of the sheet, the sheet is positioned by the driven wheel to avoid misalignment. Two parallel and opposite driving groups are provided on both sides of the spraying bottom plate, so that it can move horizontally smoothly to avoid movement deviation. After the sheet enters the device, the piston pump will pump it into the spraying pipe, and it will be sprayed from multiple nozzles through the nozzle base to spray the upper and lower surfaces of the sheet. After spraying, the sheet continues to move forward The scraper strip is fed to scrape off excess coating on its surface, and the coating accumulated on the scraper strip is sucked out through the suction hole opened in the collection box to avoid uneven scraping of subsequent sheets due to coating accumulation. The excess coating enters the collection box and is sucked out by the suction pump and enters the processing box through the connecting pipe. During equipment maintenance, the excess coating inside the processing box can be taken out for cleaning. During equipment production, the scraper strip scrapes the sheet to make the hard coating sprayed on the sheet more uniform, and the processing effect of the scraper strip is increased by the suction of the suction pump and the storage in the processing box, which avoids the scraper strip affecting subsequent sheets due to coating accumulation, thereby increasing the factory finished product rate.

[0017] 2. In the utility model, the fan drives the dust suction pipe to perform adsorption treatment on the surface of the sheet material. The dust is sucked by the fan so that the dust enters the dust collection box through the dust suction pipe and the connecting pipe, and the sheet material is pre-treated for dust removal to increase the success rate of spraying. The nano-hardened coating inside the feed box is driven by the piston pump, and enters the interior of the spray pipe through the feed pipe to feed it. The spraying bottom plate is covered by the equipment cover, and the sheet material is dried and heated by the heating plate inside the drying bottom plate. The sheet material is dried by the fan inside the drying bin cover, and the sheet material is heated and cured by the upper and lower heating plates. After the sheet material is cured, the fan dissipates heat from the sheet material so that it can be discharged quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the dust collection box of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the drive group of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the nozzle base of the utility model;

[0022] Figure 5 This is a schematic diagram of the explosion structure of the scraper strip of the utility model;

[0023] Figure 6 This is a schematic diagram of the explosion structure of the spray-coated bottom plate of the utility model;

[0024] Figure 7 This is a schematic diagram of the drying bottom plate structure of the present utility model.

[0025] In the figure: 1. Dust suction bracket; 2. Dust suction pipe; 3. Connecting pipe; 4. Fan; 5. Dust collection box; 6. Equipment cover; 7. Feed box; 8. Coating base plate; 9. Feed pipe; 10. Piston pump; 11. Spray pipe; 12. Nozzle base; 13. Nozzle; 14. Scraper bracket; 15. Adjusting bolt; 16. Scraper strip; 17. Collection box; 18. Box cover; 19. Suction pump; 20. Connecting pipe; 21. Processing box; 22. Drive group; 2201. Wheel seat; 2202. Drive motor; 2203. Drive wheel; 2204. Driven shaft; 2205. Driven wheel; 23. Drying base plate; 24. Heating plate; 25. Drying bin cover. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example: Reference Figure 1-Figure 7The sheet surface hard coating spray molding equipment shown in the figure includes a dust suction bracket 1, a dust suction pipe 2 is provided inside the dust suction bracket 1, one end of the dust suction pipe 2 is fixedly connected to a connecting pipe 3, a fan 4 is provided inside the connecting pipe 3, a dust collecting box 5 is sleeved on one side of the connecting pipe 3, a device cover 6 is provided on the lower surface of the dust collecting box 5, a feed box 7 is provided on the upper surface of the device cover 6, a spray base plate 8 is fixedly connected to the lower surface of the device cover 6, a feed pipe 9 is provided on one side of the feed box 7, a piston pump 10 is sleeved on one side of the feed pipe 9, a spray pipe 11 is provided on one side of the piston pump 10, and a spray pipe 12 is provided on the other side of the spray pipe 11. A nozzle base 12 is fixedly connected to one side of the road 11, a nozzle 13 is provided on the lower surface of the nozzle base 12, a scraper bracket 14 is provided on one side of the nozzle base 12, and adjusting bolts 15 are provided on both sides of the scraper bracket 14. A scraper strip 16 is provided on the outer surface of the adjusting bolt 15, and a collecting box 17 is provided on one side of the scraper strip 16. A box cover 18 is provided on both sides of the collecting box 17, a suction pump 19 is plugged into one side of the box cover 18, a connecting pipe 20 is plugged into the upper surface of the suction pump 19, a processing box 21 is sleeved on one end of the connecting pipe 20, and a driving group 22 is provided on the upper surface of the spray base plate 8.

[0028] As a preferred implementation in this embodiment, Figures 3 to 6As shown, a spray pipe 11 is provided on one side of the piston pump 10, a nozzle base 12 is fixedly connected to one side of the spray pipe 11, a nozzle 13 is provided on the lower surface of the nozzle base 12, a scraper bracket 14 is provided on one side of the nozzle base 12, adjusting bolts 15 are provided on both sides of the scraper bracket 14, a scraper strip 16 is provided on the outer surface of the adjusting bolt 15, a collecting box 17 is provided on one side of the scraper strip 16, a box cover 18 is provided on both sides of the collecting box 17, a suction pump 19 is plugged into one side of the box cover 18, a connecting pipe 20 is plugged into the upper surface of the suction pump 19, a processing box 21 is sleeved on one end of the connecting pipe 20, a driving group 22 is provided on the upper surface of the spray base plate 8, and the driving group 22 includes a wheel seat 2201, a driving motor 2202, and a driving wheel 2203. , driven shaft 2204, driven wheel 2205, the interior of the wheel seat 2201 is provided with a motor seat and an axle seat, the interior of the motor seat is provided with a driving motor 2202, one end of the driving motor 2202 is sleeved with a driving wheel 2203, the internal rotation of the axle seat is connected to the driven shaft 2204, the surface of the driven shaft 2204 is sleeved with a driven wheel 2205, the upper and lower parts of the wheel seat 2201 are provided with a motor seat and an axle seat, the number of axle seats is seven, the axle seat is located on the side of the interior close to the motor seat, the motor seat is located at one end of the wheel seat 2201, the interior of the spray base plate 8 is hollow, and drive groups 22 are provided on both sides of the upper surface of the spray base plate 8, a plurality of suction holes are provided on one side of the collecting box 17, and holes are provided on one side of the box cover 18, and the holes are adapted to the suction pump 19 The processing box 21 is located at one end of the connecting pipe 20 near the upper part. During use, the sheet enters the device and first contacts the driving wheel 2203. The driving wheel 2203 is driven by the driving motor 2202 to push the driving wheel 2203 to push the sheet into the driving group 22. Two driving wheels 2203 are installed at the upper and lower parts of the driving group 22 to clamp the sheet. During the movement of the sheet, the sheet is positioned by the driven wheel 2205 to avoid misalignment. Two parallel and opposite driving groups 22 are provided on both sides of the spraying base 8, so that it can move horizontally smoothly to avoid movement deviation. After the sheet enters the device, the piston pump 10 will pump it into the spray pipe 11, and the nozzle base 12 will be used to spray from multiple nozzles. 13 is sprayed out to spray the upper and lower surfaces of the sheet. After spraying, the sheet continues to be fed forward and the excess coating on its surface is scraped off by the scraper strip 16. The paint accumulated on the scraper strip 16 is sucked out through the suction hole opened in the collection box 17 to avoid the hanging strip 16 from causing uneven scraping of subsequent sheets due to paint accumulation. The excess paint enters the collection box 17 and is sucked out by the suction pump 19 and enters the processing box 21 through the connecting pipe 20. The excess paint inside the processing box 21 can be taken out for cleaning during equipment maintenance. During equipment production, the scraper strip 16 scrapes the sheet to make the hard coating sprayed on the sheet more uniform, and the processing effect of the scraper strip 16 is increased by the suction of the suction pump 19 and the storage of the processing box 21.This prevents the scraper strip 16 from affecting subsequent sheets due to coating buildup, thereby increasing the factory yield.

[0029] like Figure 2 and Figure 6 As shown, in this embodiment, a dust suction pipe 2 is provided inside the dust suction bracket 1, one end of the dust suction pipe 2 is fixedly connected to a connecting pipe 3, a fan 4 is provided inside the connecting pipe 3, and a dust collecting box 5 is sleeved on one side of the connecting pipe 3. The lower surface of the dust collecting box 5 is provided with an equipment cover 6, the upper surface of the equipment cover 6 is provided with a feeding box 7, the lower surface of the equipment cover 6 is fixedly connected to a spray base plate 8, and a feeding pipe 9 is provided on one side of the feeding box 7. During use, the fan 4 drives the dust suction pipe 2 to adsorb multiple pairs of sheet surfaces, and the dust is sucked by the fan 4 so that the dust enters the interior of the dust collecting box 5 through the dust suction pipe 2 and the connecting pipe 3, and the nano-hardened coating inside the feeding box 7 is driven by the piston pump 10 to enter the interior of the spray pipe 11 through the feeding pipe 9 to feed it, and the spray base plate 8 is covered by the equipment cover 6.

[0030] like Figure 6 and Figure 7 As shown, in this embodiment, a drying base plate 23 is provided on one side of the spraying base plate 8, and a drying bin cover 25 is provided on the upper surface of the drying base plate 23. A heat dissipation fan is provided inside the drying bin cover 25, and a heating plate 24 is provided inside the drying base plate 23. There are two heating plates 24, and the heating plates 24 are installed parallel to the upper surface of the drying base plate 23 and the lower surface of the drying bin cover 25. During use, the sheet is dried and heated by the heating plate provided inside the drying base plate 23, and the sheet is dried by the fan provided inside the drying bin cover 25. The sheet is heated and cured by the upper and lower heating plates 24. After the sheet is cured, the fan dissipates heat from the sheet so that it can be discharged quickly.

[0031] This utility works as follows:

[0032] During use, the sheet enters the device and first contacts the driving wheel 2203. The driving wheel 2203 is driven by the driving motor 2202 to push the sheet into the driving group 22. Two driving wheels 2203 are installed at the upper and lower parts of the driving group 22 to clamp the sheet. During the movement of the sheet, the sheet is positioned by the driven wheel 2205 to avoid misalignment. Two parallel driving groups 22 are provided on both sides of the spraying base plate 8, so that it can move horizontally smoothly to avoid movement deviation. After the sheet enters the device, the piston pump 10 will pump it into the spray pipe 11, and spray it from multiple nozzles 13 through the nozzle base 12 to spray the upper and lower surfaces of the sheet. After spraying, the sheet continues to feed forward and is scraped off by the scraper strip 16 to remove the excess coating on its surface. The paint accumulated on the scraper strip 16 is sucked out through the suction hole opened in the collection box 17 to avoid the uneven scraping of subsequent sheets by the hanging strip 16 due to the accumulation of paint. The excess paint enters the collection box 17 and is sucked out by the suction pump 19 and enters through the connecting pipe 20. The scraper strip 16 is put into the processing box 21. When the equipment is maintained, the excess paint inside the processing box 21 can be taken out for cleaning. When the equipment is produced, the scraper strip 16 scrapes the sheet material to make the hard coating sprayed on the sheet material more uniform. The suction of the suction pump 19 and the storage of the processing box 21 increase the processing effect of the scraper strip 16, avoiding the scraper strip 16 from affecting the subsequent sheet material due to the accumulation of coating, thereby increasing the factory finished product rate. The fan 4 drives the dust suction pipe 2 to adsorb the surface of the sheet material. The dust is sucked by the fan 4 so that the dust passes through the dust suction pipe 2 and The connecting pipe 3 enters the interior of the dust collecting box 5, drives the nano-hard coating inside the feed box 7 through the piston pump 10, enters the interior of the spray pipe 11 through the feed pipe 9 to feed it, covers the spray base plate 8 through the equipment cover 6, dries and heats the sheet through the heating plate provided inside the drying base plate 23, dries the sheet through the fan provided inside the drying bin cover 25, heats and solidifies the sheet through the upper and lower heating plates 24, and after the sheet is solidified, dissipates heat from the sheet through the fan so that it can be discharged quickly.

[0033] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sheet material surface hard coating spraying molding equipment, comprising a dust suction bracket (1), characterized in that: A dust suction pipe (2) is provided inside the dust suction bracket (1), one end of the dust suction pipe (2) is fixedly connected to a connecting pipe (3), a fan (4) is provided inside the connecting pipe (3), a dust collecting box (5) is sleeved on one side of the connecting pipe (3), a device cover (6) is provided on the lower surface of the dust collecting box (5), a feed box (7) is provided on the upper surface of the device cover (6), a spray base plate (8) is fixedly connected to the lower surface of the device cover (6), a feed pipe (9) is provided on one side of the feed box (7), a piston pump (10) is sleeved on one side of the feed pipe (9), a spray pipe (11) is provided on one side of the piston pump (10), and a spray pipe (11) is fixedly connected on one side of the spray pipe (11). A head base (12), a nozzle (13) is provided on the lower surface of the nozzle base (12), a scraper bracket (14) is provided on one side of the nozzle base (12), adjusting bolts (15) are provided on both sides of the scraper bracket (14), a scraper strip (16) is provided on the outer surface of the adjusting bolt (15), a collecting box (17) is provided on one side of the scraper strip (16), a box cover (18) is provided on both sides of the collecting box (17), a suction pump (19) is plugged into one side of the box cover (18), a connecting pipe (20) is plugged into the upper surface of the suction pump (19), a processing box (21) is sleeved on one end of the connecting pipe (20), and a driving group (22) is provided on the upper surface of the spray base plate (8).

2. The sheet material surface hard coating spray molding equipment according to claim 1, characterized in that: The drive group (22) comprises a wheel seat (2201), a drive motor (2202), a drive wheel (2203), a driven shaft (2204), and a driven wheel (2205); a motor seat and a shaft seat are provided inside the wheel seat (2201); a drive motor (2202) is provided inside the motor seat; one end of the drive motor (2202) is sleeved with the drive wheel (2203); the interior of the shaft seat is rotatably connected to the driven shaft (2204); and the surface of the driven shaft (2204) is sleeved with the driven wheel (2205).

3. The sheet material surface hard coating spray molding equipment according to claim 1, characterized in that: The upper and lower parts of the wheel seat (2201) are both provided with a motor seat and an axle seat, and the number of the axle seats is seven. The axle seat is located on the inner side close to the motor seat, and the motor seat is located at one end of the wheel seat (2201).

4. The sheet material surface hard coating spray molding equipment according to claim 1, characterized in that: The interior of the spraying bottom plate (8) is in a hollow state, and driving groups (22) are provided on both sides of the upper surface of the spraying bottom plate (8).

5. The sheet material surface hard coating spray molding equipment according to claim 1, characterized in that: A plurality of suction holes are provided on one side of the collecting box (17), a hole is provided on one side of the box cover (18), the hole is adapted to fit the suction pump (19), and the processing box (21) is located at one end of the connecting pipe (20) close to the upper portion.

6. The sheet material surface hard coating spray molding equipment according to claim 1, characterized in that: Two docking ports are provided inside the dust suction bracket (1), and the number of the dust suction pipes (2) is two and they are compatible with the docking ports.

7. The sheet material surface hard coating spraying molding equipment according to claim 1, characterized in that: A drying bottom plate (23) is provided on one side of the spraying bottom plate (8), a drying bin cover (25) is provided on the upper surface of the drying bottom plate (23), and a heat dissipation fan is provided inside the drying bin cover (25).

8. The sheet material surface hard coating spray molding equipment according to claim 7, characterized in that: A heating plate (24) is provided inside the drying bottom plate (23), and the number of the heating plates (24) is two. The heating plates (24) are installed parallel to and opposite to the upper surface of the drying bottom plate (23) and the lower surface of the drying chamber cover plate (25).