Tea winnowing dust remover

Through the combination of intermittent fan and vibrating screen, the vibration motor and servo motor are controlled by electronic control circuits, the problem of noise pollution in tea selection and dust removal is solved, and efficient and low-noise tea treatment is achieved.

CN223197497UActive Publication Date: 2025-08-08ZHEJIANG GUIMINGYUAN AGRICULTURAL DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422023250.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-08
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

During the existing tea air selection and dust removal process, high wind speed requirements lead to serious noise pollution, and it is necessary to reduce the noise impact of the fan when working.

Method used

The combination of intermittent fan and vibrating screen is used to control the vibration motor and servo motor through an electronic control circuit to realize the vibration of the tea and intermittent blowing air to reduce continuous noise.

Benefits of technology

It effectively reduces noise pollution during the air selection and dust removal process and improves the efficiency and quality of tea treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea winnowing dust remover, belongs to the technical field of tea processing, and solves the problems that the requirement of winnowing dust removal on the wind speed is high, when a large number of tea leaves are blown, the tea leaves need to be blown by wind with large mechanical potential energy, then dust attached to the tea leaves is blown off, and the tea leaves are wasted. And in the process, great noise can be generated in the factory. Comprising a tank body with the top face open, the bottom face of the tank body is communicated with a connecting cylinder with the opening area gradually reduced, the end, away from the tank body, of the connecting cylinder is detachably connected with a material receiving hopper, the top face of the tank body is detachably connected with a breathable net plate, and a filter screen is arranged in the tank body. When the circuit works, a user only needs to press the button, the trigger circuit is connected with a power supply, a high-level signal is sent out, and the time-delay and timing circuit is started. The timing circuit feeds back signals to control the motor to vibrate tea leaves, and the time delay circuit controls the fan to work intermittently after being charged to blow the tea leaves to remove impurities.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a tea air separation and dust removal machine. Background Art

[0002] Air separation and dust removal is a highly efficient tea processing technology used to remove impurities and dust from tea leaves. This process uses wind power to effectively separate tea leaves from impurities due to differences in density and size. This technology also reduces the labor intensity of manual sorting and improves production efficiency, making it an indispensable step in modern tea processing. By precisely controlling wind force and screening speed, air separation and dust removal ensures tea purity and meets high tea quality standards.

[0003] However, wind separation and dust removal have high requirements for wind speed. When a large amount of tea leaves are blown by wind, they also need to be blown by wind carrying large mechanical potential energy to blow away the dust attached to the tea leaves. During this process, a lot of noise will occur in the factory area, so it is necessary to appropriately reduce the sound impact caused by the wind blowing.

[0004] Therefore, a tea air separation dust removal machine is proposed to solve or alleviate the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a tea air separation and dust removal machine.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A tea air separation and dust removal machine comprises a tank body with an open top, the bottom surface of the tank body is connected to a connecting cylinder with a gradually decreasing opening area, the end of the connecting cylinder away from the tank body is detachably connected to a receiving hopper, the top surface of the tank body is detachably connected to a breathable mesh plate, a filter screen is provided in the tank body, the filter screen can be vibrated, the tank body is connected to an air pipe located below the filter screen, the air pipe can be opened and closed, the air pipe is connected to a fan, and the fan is set to intermittent blowing.

[0008] Preferably, a vibration motor is fixedly connected to the outer peripheral wall of the tank body, the movable end of the vibration motor passes through the tank body, and the movable end of the vibration motor is fixedly connected to the filter screen.

[0009] Preferably, a horizontally arranged cylinder is fixedly connected to the outer peripheral wall of the tank body, a piston rod of the cylinder penetrates into the tank body, and a scraping brush that contacts the filter screen is fixedly connected to the piston rod of the cylinder.

[0010] Preferably, the trachea is connected to a valve, and the valve is opened and closed to close the trachea.

[0011] Preferably, it also includes an electronic control circuit, which is coupled to the vibration motor and the servo motor in the fan. The electronic control circuit can be controlled to start timing and control the vibration motor to work within the timing time and control the servo motor in the fan to work intermittently within the timing time.

[0012] Preferably, the electric control circuit includes

[0013] A trigger circuit, wherein the input end of the trigger circuit is connected to a power supply via a button switch, and the trigger circuit triggers a feedback trigger signal after being powered on;

[0014] a timing circuit, wherein an input terminal of the timing circuit is coupled to an output terminal of the trigger circuit, the timing circuit starts timing in response to a trigger signal, and outputs a timing signal within a timing time;

[0015] a delay circuit, wherein an input terminal of the delay circuit is coupled to an output terminal of the trigger circuit, the delay circuit starts timing in response to a trigger signal, and outputs a delay signal after the timing time ends;

[0016] A control circuit, wherein the input end of the control circuit is coupled to the output end of the timing circuit and the delay circuit respectively. After responding to the timing signal, the control circuit controls the vibration motor to work through the motor controller 1. After responding to the delay signal, the control circuit controls the servo motor in the fan to work through the motor controller 2.

[0017] Preferably, the trigger circuit includes an RS trigger, the timing circuit includes a minimum system based on a 555 time base chip, the delay circuit includes an RC delay circuit, the controller includes an STM32F103RCT6 embedded-microcontroller integrated circuit, and the motor controller 1 and the motor controller 2 both include a TB67S109AFTG motor driver chip.

[0018] The utility model has the following beneficial effects:

[0019] To operate the utility model, the user simply presses a button, which connects the trigger circuit to the power supply, generating a high-level signal that activates the delay and timing circuits. The timing circuit's feedback signal controls the motor's vibration to sieve the tea leaves. After the delay circuit is charged, the fan operates intermittently, blowing the tea leaves and removing impurities. The intermittent operation of the fan prevents the fan from continuously blowing air, thus reducing the noise generated by the fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a structural block diagram of the electronic control circuit in this utility model.

[0023] 1. Frame; 2. Tank body; 3. Connecting tube; 4. Hopper; 5. Breathable mesh plate; 6. Filter screen; 7. Vibration motor; 8. Cylinder; 9. Piston rod; 10. Brush; 11. Air pipe; 12. Valve; 13. Fan; 131. Servo motor; 14. Push button switch; 15. Trigger circuit; 16. Timing circuit; 17. Control circuit; 18. Delay circuit; 19. Motor controller 1; 20. Motor controller 2. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0027] In the description of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use, or are the orientation or position relationship commonly understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] Furthermore, the terms “first,” “second,” “third,” etc., are merely used for distinguishing descriptions and are not to be understood as indicating or implying relative importance.

[0029] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0030] A tea air separation dust removal machine, such as Figure 1 As shown, it includes a tank body 2 with an open top, and the bottom surface of the tank body 2 is connected to a connecting tube 3 with an opening area gradually decreasing. The end of the connecting tube 3 away from the tank body 2 is detachably connected to a receiving hopper 4, and the top surface of the tank body 2 is detachably connected to a breathable mesh plate 5. A filter screen 6 is provided in the tank body 2, and the filter screen 6 can be vibrated. A vibration motor 7 is fixedly connected to the outer peripheral wall of the tank body 2, and the movable end of the vibration motor 7 passes through the tank body 2, and the movable end of the vibration motor 7 is fixedly connected to the filter screen 6. A horizontally arranged cylinder 8 is fixedly connected to the outer peripheral wall of the tank body 2, and the piston rod 9 of the cylinder 8 passes through the tank body 2. A scraper 10 that conflicts with the filter screen 6 is fixedly connected to the piston rod 9 of the cylinder 8.

[0031] The tank body 2 is connected to an air pipe 11 located below the filter screen 6. The air pipe 11 can be opened and closed. Specifically, the air pipe 11 is connected to a valve 12, which is opened and closed to close the air pipe 11. The air pipe 11 is connected to a fan 13, which is set to intermittent blowing.

[0032] The electronic control circuit is further included, which is coupled to the vibration motor 7 and the servo motor 131 in the fan 13. The electronic control circuit can be controlled to start timing and control the vibration motor 7 to work within the timing time and control the servo motor 131 in the fan 13 to work intermittently within the timing time.

[0033] like Figure 2 As shown, the electronic control circuit includes a trigger circuit 15, a timing circuit 16, a delay circuit 18, and a control circuit 17. The trigger circuit 15 includes an RS trigger, the timing circuit 16 includes a minimum system based on a 555 time base chip, the delay circuit 18 includes an RC delay circuit 18, the controller includes an STM32F103RCT6 embedded-microcontroller integrated circuit, and the motor controller 1 19 and the motor controller 2 20 both include a TB67S109AFTG motor driver chip.

[0034] The input end of the trigger circuit 15 is connected to the power supply through the button switch 14, and the trigger circuit 15 triggers the feedback trigger signal after being powered on; the input end of the timing circuit 16 is coupled to the output end of the trigger circuit 15, and the timing circuit 16 starts timing in response to the trigger signal and outputs a timing signal within the timing time; the input end of the delay circuit 18 is coupled to the output end of the trigger circuit 15, and the delay circuit 18 starts timing in response to the trigger signal and outputs a delay signal after the timing time ends; the input end of the control circuit 17 is coupled to the output ends of the timing circuit 16 and the delay circuit 18 respectively, and the control circuit 17 controls the vibration motor 7 to work through the motor controller 19 in response to the timing signal, and controls the servo motor 131 in the fan 13 to work through the motor controller 2 20 in response to the delay signal.

[0035] When the utility model is working, the user only needs to press the button switch 14, so that the trigger circuit 15 is connected to the power supply, so that the trigger circuit 15 inputs a high-level signal, thereby feeding back a trigger signal to the delay circuit 18 and the timing circuit 16. After receiving the trigger signal, the timing circuit 16 starts timing and feeds back a timing signal to the control circuit 17 within the timing time. The control circuit 17 can output a control signal to the motor controller 19 through the timing signal, so that the motor controller 19 controls the vibration motor 7 to drive the filter screen 6 to vibrate in the tank body 2, so that the tea leaves jump on the filter screen 6, and the trigger After the signal is output to the delay circuit 18, the capacitor in the delay circuit 18 is charged through the trigger signal. After the capacitor is charged, a delay signal is fed back to the control circuit 17. The control circuit 17 outputs the control box signal 2 to the motor controller 2 20, so that the fan 13 can work intermittently, thereby generating a strong airflow from the outside at intervals, entering the tank body 2 through the air pipe 11, blowing the tea leaves on the filter screen 6, so that the tea leaves are blown over and stirred, ensuring that the dust on the tea leaves can be blown away, and the small debris in the tea leaves can fall through the filter screen 6, and finally the screened tea debris is removed through the collecting hopper 4.

[0036] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A tea air separation dust removal machine, characterized in that: The invention comprises a tank body (2) with an open top surface, a connecting tube (3) with a gradually decreasing opening area connected to the bottom surface of the tank body (2), a receiving hopper (4) detachably connected to the end of the connecting tube (3) away from the tank body (2), a breathable mesh plate (5) detachably connected to the top surface of the tank body (2), a filter screen (6) provided in the tank body (2), the filter screen (6) being vibratingly arranged, an air pipe (11) located below the filter screen (6) being connected to the tank body (2), the air pipe (11) being openable and closable, a fan (13) being connected to the air pipe (11), the fan (13) being intermittently blown.

2. The tea leaf air separation and dust removal machine according to claim 1, characterized in that: A vibration motor (7) is fixedly connected to the outer peripheral wall of the tank body (2), the movable end of the vibration motor (7) penetrates into the tank body (2), and the movable end of the vibration motor (7) is fixedly connected to the filter screen (6).

3. The tea leaf air separation and dust removal machine according to claim 1, characterized in that: A horizontally arranged cylinder (8) is fixedly connected to the outer peripheral wall of the tank body (2). The piston rod (9) of the cylinder (8) penetrates into the tank body (2), and a scraper (10) that contacts the filter screen (6) is fixedly connected to the piston rod (9) of the cylinder (8).

4. The tea leaf air separation and dust removal machine according to claim 1, characterized in that: The trachea (11) is connected to a valve (12), and the valve (12) is opened and closed to close the trachea (11).

5. The tea leaf air separation and dust removal machine according to claim 2, characterized in that: The electric control circuit is also included, and the electric control circuit is coupled with the vibration motor (7) and the servo motor (131) in the fan (13). The electric control circuit can be controlled to start timing and Machine driver chip.