Automatic identifying and conveying device for PVC foam boxing

Abstract

The utility model relates to the technical field of PVC (polyvinyl chloride) foam encasement identification, and discloses an automatic identification conveying device for PVC foam encasement, which comprises a processing table and a conveying belt body arranged on the processing table, and the front end of the conveying belt body is provided with two groups of shunting devices distributed perpendicular to the processing table. Sorting mechanisms are symmetrically arranged at the connecting position of the machining table and the flow dividing device, at least four sets of connecting legs for supporting are arranged at the bottom of the machining table at equal intervals, automatic recognition mechanisms located between the two corresponding sets are arranged on the two sides of the machining table, and portal frames of a frame-shaped structure are arranged on the automatic recognition mechanisms as a whole. Three sets of telescopic detection assemblies are arranged on the inner side and the top of the inner side of the portal frame, and signal sensors are arranged on the two sides of the machining table. According to the utility model, the portal frame and the three groups of telescopic detection components (the air cylinder, the moving block and the high-definition camera) are adopted, so that the PVC foam box body can be detected from multiple angles, and the reliability and the stability of the device are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of PVC foam packing identification, in particular to an automatic identification and conveying device for PVC foam packing. Background Art

[0002] The handling and sorting of PVC foam boxes is a critical step in automated production lines. With increasing production efficiency, automatic identification and sorting equipment is becoming increasingly important in modern manufacturing. These devices typically include conveyor belts, diverters, identification systems, and sorting mechanisms to achieve efficient sorting and classification of products. Current technical solutions primarily rely on single visual recognition systems or simple sensors to accomplish these tasks.

[0003] However, existing technical solutions suffer from a significant problem: insufficient recognition accuracy and a high recognition failure rate. Traditional visual recognition systems often only detect objects from a fixed angle, limiting their adaptability to objects of varying shapes and sizes. Furthermore, single systems can suffer from recognition errors due to angular limitations or environmental variations (such as insufficient lighting), compromising sorting accuracy and efficiency. This technical limitation can lead to frequent material handling errors on the production line, increasing the need for manual intervention and reducing overall production efficiency and cost-effectiveness.

[0004] To this end, we propose an automatic identification and conveying device for PVC foam packaging. Utility Model Content

[0005] The utility model mainly solves the above-mentioned existing technical problems and provides a PVC foam packing automatic identification and conveying device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a PVC foam packing automatic identification and conveying device, comprising a processing table and a conveyor belt body arranged on the processing table, the front end of the conveyor belt body is provided with two groups of diversion devices distributed perpendicular to the processing table, and the connection between the processing table and the diversion device is symmetrically provided with a sorting mechanism, at the bottom of the processing table is provided with at least four groups of supporting connecting legs at equal intervals, automatic identification mechanisms located between the corresponding two groups are provided on both sides of the processing table, the automatic identification mechanism has a gantry with an overall frame-type structure, and three groups of retractable detection components are provided on the inner side and the inner top of the gantry, and a row of signal sensors arranged at equal intervals are provided on both sides of the processing table.

[0007] As a preferred embodiment of the present invention, the detection component includes a cylinder connected to the inner side of the gantry and a moving block on the cylinder output shaft, the moving block is equipped with a high-definition camera facing the processing table and a spring assembly rod on the outside of the moving block away from the cylinder side.

[0008] As a preferred embodiment of the present invention, the sorting mechanism includes a base plate installed on the outside of the tail of the processing table, a robotic arm is installed at the bottom of the base plate, and the top output end of the robotic arm is connected to two clamping baffle bodies for horizontal extension and retraction.

[0009] As a preferred embodiment of the present invention, each of the two clamping baffle bodies is an elastic rectangular baffle.

[0010] As a preferred embodiment of the present invention, the diversion device includes a diversion conveyor belt and an interception plate on the outside of the diversion conveyor belt. A motor 2 for driving the diversion conveyor belt is provided on the outside of the interception plate. The two interception plates are provided on the other side of the diversion conveyor belt away from the processing table.

[0011] As a preferred embodiment of the present invention, a control electrical box for controlling the diversion device, the sorting mechanism and the automatic identification mechanism switch is provided on the outside of the processing table.

[0012] As a preferred embodiment of the present invention, a concave base is provided at the bottom of each gantry.

[0013] Beneficial effects

[0014] The utility model provides an automatic identification and conveying device for PVC foam packaging, which has the following beneficial effects:

[0015] 1. This PVC foam box automatic identification and conveying device provides efficient automatic identification and inspection: Multi-angle inspection: The device uses a gantry and three sets of retractable inspection components (cylinder + moving block + high-definition camera) to inspect PVC foam boxes from multiple angles. This design ensures accurate identification and inspection of boxes of different sizes and shapes, thereby improving automatic identification accuracy and reducing the need for human intervention.

[0016] Dual Detection Mechanism: Two sets of automatic recognition mechanisms in a frame-like structure enable dual detection of PVC foam boxes. This redundant detection mechanism significantly reduces recognition errors caused by failure of a single detection system, improving the reliability and stability of the device.

[0017] 2. This PVC foam packaging automatic identification and conveying device features optimized sorting capabilities: Precision sorting: The sorting mechanism, consisting of a robotic arm and a clamping baffle mounted at the rear of the processing table, precisely grips and sorts PVC foam boxes. The use of elastic rectangular baffles reduces damage to the boxes, extending the life of the packaging material while ensuring smooth and safe sorting operations.

[0018] Efficient diversion: The diversion device includes a diversion conveyor belt and an interception plate. The diversion conveyor belt is driven by a motor to achieve efficient material diversion, optimize the production process, and improve overall production efficiency.

[0019] 3. This PVC foam packing automatic identification and conveying device has flexible operation and control: centralized control: the control box is set on the outside of the processing table, which is used to control the start and stop of the diversion device, sorting mechanism and automatic identification mechanism, making the operation of the entire system more centralized and convenient, and improving the efficiency and accuracy of the operation.

[0020] Local adjustment: The scalability and multi-angle recognition function of the detection component enable the device to adapt to PVC foam boxes of different specifications and perform local adjustments, thereby improving the system's adaptability to various boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0022] The structures, proportions, sizes, etc. disclosed in this specification are intended only to complement the contents disclosed in the specification and to facilitate understanding and reading by those familiar with this technology. They are not intended to limit the conditions under which the present invention can be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in sizes that do not affect the efficacy and objectives of the present invention should still fall within the scope of the technical contents disclosed in the present invention.

[0023] Figure 1 This is a three-dimensional schematic diagram of the automatic identification and transmission device of the utility model;

[0024] Figure 2 This is a partial schematic diagram of the automatic identification mechanism on the automatic identification conveying device of the utility model;

[0025] Figure 3 This is a side view of the automatic identification and transmission device of the utility model;

[0026] Figure 4 This is a rear view of the automatic identification and transmission device of the present invention.

[0027] Legend:

[0028] 1. Processing table; 101. Connecting legs; 102. Control electrical box; 2. Conveyor belt body; 3. Diverter conveyor belt; 301. Interceptor plate; 302. Motor 2; 4. Cylinder; 401. Moving block; 402. High-definition camera; 403. Spring assembly rod; 5. Signal sensor; 6. Base plate; 601. Robotic arm; 602. Clamping baffle body; 7. Gantry; 701. Concave base. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example: A PVC foam packing automatic identification and conveying device, such as Figure 1 - Figure 4 As shown; it includes a processing table 1 and a conveyor belt body 2 arranged on the processing table 1, the front end of the conveyor belt body 2 is provided with two groups of diverter devices distributed perpendicularly to the processing table 1, and a sorting mechanism is symmetrically provided at the connection between the processing table 1 and the diverter device. At least four groups of supporting connecting legs 101 are evenly spaced at the bottom of the processing table 1, and automatic identification mechanisms located between the corresponding two groups are provided on both sides of the processing table 1. The automatic identification mechanism has a gantry 7 with a frame-shaped structure as a whole, and three groups of retractable detection components are provided on the inner side and the inner top of the gantry 7. The bottom of each gantry 7 is provided with A concave base 701 and a row of equally spaced signal sensors 5 are provided on both sides of the processing table 1. Two groups of automatic identification mechanisms with an overall frame-type structure are used to perform size identification and detection on any group of PVC foam boxes transported on the conveyor body 2. Double detection is performed to prevent a detection error in one round of detection. At the same time, the cylinder 4 on each group of automatic identification mechanisms has detection components on the inner top and inner sides to perform multi-angle identification on the PVC foam box passing through the cylinder 4. At the same time, each group of detection components can be telescopically adjusted to further perform local adjustment on any side of the PVC foam box.

[0031] Furthermore, the detection component includes a cylinder 4 connected to the inner side of the gantry 7 and a moving block 401 on the output shaft of the cylinder 4. The moving block 401 is equipped with a high-definition camera 402 facing the processing table 1 and a spring assembly rod 403 on the outside of the moving block 401 away from the side of the cylinder 4.

[0032] Furthermore, the sorting mechanism includes a base plate 6 installed on the outside of the tail of the processing table 1, a robotic arm 601 is installed at the bottom of the base plate 6, and the top output end of the robotic arm 601 is connected to two clamping baffle bodies 602 for horizontal extension.

[0033] Furthermore, each of the two clamping baffle bodies 602 adopts an elastic rectangular baffle. The clamping baffle body 602 on the sorting mechanism adopts an elastic rectangular baffle to clamp and fix the transported PVC foam packing shell on the processing table 1, thereby reducing the clamping damage to the PVC foam packing shell.

[0034] Furthermore, the diversion device includes a diversion conveyor belt 3 and an interception plate 301 on the outside of the diversion conveyor belt 3. A motor 302 for driving the diversion conveyor belt 3 is provided on the outside of the interception plate 301. The two interception plates 301 are provided on the other side of the diversion conveyor belt 3 away from the processing table 1.

[0035] Furthermore, a control box 102 for controlling the switching of the diversion device, the sorting mechanism and the automatic identification mechanism is provided on the outside of the processing table 1 .

[0036] The working principle of this utility model is as follows: The effect and structural coordination of the automatic identification and conveying device for PVC foam packaging in this technical solution: Automatic identification and detection functions: Gantry 7 and detection components: The frame structure formed by gantry 7 is set on both sides of the processing table 1. Three sets of retractable detection components (cylinder 4 + moving block 401 + high-definition camera 402) on the inside and top provide multi-angle detection. This configuration ensures comprehensive inspection of PVC foam boxes and enables accurate identification from different angles.

[0037] Signal sensors 5: The signal sensors 5 arranged at equal intervals cooperate with the gantry 7 to achieve accurate identification of each PVC foam box and reduce the missed detection rate.

[0038] Double detection mechanism: Double detection of automatic identification mechanism: The double configuration of each set of detection components can avoid recognition errors caused by failure of a single detection system, thereby improving the reliability of the overall system.

[0039] Sorting Function: The sorting mechanism (robotic arm 601 and clamping baffle 602) is mounted on the base plate 6 at the rear of the processing table 1. The robotic arm 601 effectively clamps and sorts the PVC foam boxes using the horizontally retractable clamping baffle 602. The elastic rectangular baffle reduces damage to the boxes and improves operational safety and stability.

[0040] Diverter: Diverter conveyor 3 and interceptor plate 301: The diverter includes a diverter conveyor 3 and an interceptor plate 301, which work together with a motor 302 to effectively divert the PVC foam box. This design optimizes the production process and improves the operating efficiency of the device.

[0041] Control system: Control electrical box 102: The control electrical box on the outside of the processing table 1 is used to start and stop the diversion device, sorting mechanism and automatic identification mechanism, making the operation of the entire system more centralized and efficient.

[0042] Multi-angle detection and local adjustment: The scalability and multi-angle recognition capabilities of the detection components make it more adaptable to PVC foam boxes of different sizes and shapes, especially when facing products of different specifications, more precise adjustments can be made.

[0043] Reduce clamping damage: The use of elastic rectangular baffles reduces damage to the PVC foam box during the sorting process, extending the service life of the box shell.

[0044] Efficient diversion and control: The configuration of the diversion device and the control box enables the entire system to be flexibly adjusted at different production stages, optimizing production efficiency and operational convenience.

[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A PVC foam packing automatic identification and conveying device, comprising a processing table (1) and a conveyor belt body (2) arranged on the processing table (1), characterized in that: The front end of the conveyor belt body (2) is provided with two groups of diversion devices that are perpendicularly distributed to the processing table (1), and a sorting mechanism is symmetrically provided at the connection between the processing table (1) and the diversion device. At least four groups of supporting connection legs (101) are provided at equal intervals at the bottom of the processing table (1). Automatic identification mechanisms located between the corresponding two groups are provided on both sides of the processing table (1). A gantry (7) with a frame-shaped structure is provided on the automatic identification mechanism, and three groups of retractable detection components are provided on the inner side and the inner top of the gantry (7). A row of signal sensors (5) arranged at equal intervals are provided on both sides of the processing table (1).

2. The PVC foam packing automatic identification and conveying device according to claim 1, characterized in that: The detection assembly comprises a cylinder (4) connected to the inner side of the gantry (7) and a moving block (401) on the output shaft of the cylinder (4); the moving block (401) is provided with a high-definition camera (402) facing the processing table (1) and a spring assembly rod (403) on the outer side of the moving block (401) away from the cylinder (4).

3. The PVC foam packing automatic identification and conveying device according to claim 1, characterized in that: The sorting mechanism comprises a base plate (6) mounted on the outside of the tail of the processing table (1), a mechanical arm (601) is mounted on the bottom of the base plate (6), and two clamping baffle bodies (602) for horizontal extension and retraction are connected to the top output end of the mechanical arm (601).

4. The PVC foam packing automatic identification and conveying device according to claim 3, characterized in that: Each of the two clamping baffle bodies (602) is a rectangular baffle with elasticity.

5. The PVC foam packing automatic identification and conveying device according to claim 1, characterized in that: The diversion device comprises a diversion conveyor belt (3) and an interception plate (301) on the outer side of the diversion conveyor belt (3); a second motor (302) for driving the diversion conveyor belt (3) is provided on the outer side of the interception plate (301); and the two interception plates (301) are provided on the other side of the diversion conveyor belt (3) away from the processing table (1).

6. The PVC foam packing automatic identification and conveying device according to claim 1, characterized in that: A control box (102) for controlling the diversion device, the sorting mechanism, and the automatic identification mechanism switching is provided on the outside of the processing table (1).

7. The PVC foam packing automatic identification and conveying device according to claim 1, characterized in that: The bottom of each gantry (7) is provided with a concave base (701).

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