Dust removal device for ceramic tiles

Abstract

The utility model belongs to the technical field of ceramic tile production, and provides a ceramic tile dust removal device which comprises a rack, the rack is provided with a horizontal driving mechanism, a dust removal unit used for cleaning the surfaces of ceramic tiles and an adsorption assembly used for adsorbing and lifting the ceramic tiles, and the adsorption assembly is located above the horizontal driving mechanism. The device further comprises a swing unit and a supporting assembly, the swing unit is connected to the rack and located above the horizontal driving mechanism, and the supporting assembly is hinged to the swing unit. According to the utility model, the supporting assembly is hinged to the swinging unit, so that ceramic tiles can be prevented from falling off from the air and being damaged, and potential safety hazards are reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of tile production, in particular to a dust removal device for tiles. Background Art

[0002] The raw materials for tiles are mostly clay, quartz sand, etc., which are formed into bricks that can be used as building materials through processes such as grinding, mixing, pressing, glazing, and sintering. During the production of tiles, tiles are mostly delivered by conveyor belts, and the surface of the tiles needs to be cleaned during the later grinding and polishing process.

[0003] CN202222101104.4 discloses a ceramic tile surface dust removal device for ceramic tile production, comprising a frame, a material conveying assembly, a dust removal rack, a dust removal assembly, a suction cup assembly and a dust suction assembly; when the material conveying assembly conveys conventional ceramic tiles that require dust removal and cleaning on one side, the material passes through the dust removal rack, and the driving cylinder drives the dust removal roller to remove dust on the single-layer upper surface of the material; when the material conveying assembly conveys special ceramic tiles that require dust removal and cleaning on one or both sides, the material passes through the dust removal rack, and the driving cylinder first drives the dust removal roller to remove dust from the upper surface of the material, and then the suction cup assembly lifts the material from the material conveying assembly, and the sliding seat drives the driving cylinder and the dust removal roller to remove dust from the lower surface of the material, thereby achieving dust removal for special ceramic tiles.

[0004] In the above technical solution, when it is necessary to clean both sides of the ceramic tile, the upper surface of the material conveying assembly is first cleaned by the dust removal assembly, and then the ceramic tile is lifted by the suction cup assembly to clean the lower surface of the ceramic tile. However, after the suction cup assembly lifts the ceramic tile, the suction cup adsorption force is insufficient, causing the ceramic tile to fall from the air onto the material conveying assembly, posing a safety hazard and causing damage to the ceramic tile, affecting the use of the ceramic tile. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and provide a dust removal device for tiles. The device can prevent tiles from falling from the air and causing damage to the tiles, thereby reducing safety hazards by hingedly connecting the support assembly to the swing unit.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A ceramic tile dust removal device comprises a frame, the frame being provided with a horizontal drive mechanism, a dust removal unit for cleaning the ceramic tile surface, and a suction assembly for sucking and lifting the ceramic tile, the suction assembly being located above the horizontal drive mechanism, the frame further comprising a swing unit and a support assembly, the swing unit being connected to the frame and located above the horizontal drive mechanism, and the support assembly being hinged to the swing unit;

[0008] When the swing unit is in a vertical state, the support assembly is in a horizontal state and is located below the tile;

[0009] When the swing unit is in a tilted state, the support assembly is in a tilted state.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] In the utility model, when the adsorption component absorbs and lifts the ceramic tile, the ceramic tile will lift up the support component hinged on the swing unit, and then the support component will swing downward under its own gravity to return to a horizontal state and be located below the ceramic tile. In this way, when the suction force of the adsorption component is insufficient and the ceramic tile falls, the support component will support the bottom of the ceramic tile, so that the ceramic tile is suspended above the horizontal drive mechanism, which can prevent the ceramic tile from falling from the air and causing damage to the ceramic tile, thereby reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional diagram of a dust removal device for tiles in Example 1;

[0013] Figure 2 This is a perspective view of a first swing module of a tile dust removal device according to Example 1;

[0014] Figure 3 This is a perspective view of a second swing module of a tile dust removal device according to Example 1;

[0015] Figure 4 This is a perspective view of an adsorption component of a tile dust removal device according to Example 1;

[0016] Among them, the reference numerals of each figure are:

[0017] 1. Frame; 11. Horizontal drive mechanism; 12. Dust removal unit; 121. Dust removal roller; 122. Drive module; 1221. Mounting seat; 1222. Slider; 1223. Slide rail; 1224. Drive motor; 123. Lifting mechanism; 13. Adsorption assembly; 131. Cylinder; 132. Mounting plate; 133. Suction cup; 2. Swing unit; 21. First swing module; 211. First fixed frame; 212. First fixed plate; 213. First rotating mechanism; 2131. First rotating motor; 2132. First connecting member; 2133. First connecting rod; 22. Second swing module; 221. Second fixed frame; 222. Second fixed plate; 223. Second rotating mechanism; 2231. Second rotating motor; 2232. Second connecting member; 2233. Second connecting rod; 3. Support assembly; 31. Connecting plate; 32. Support block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example 1

[0020] refer to Figures 1 to 4 A dust removal device for tiles comprises a frame 1, the frame 1 being provided with a horizontal drive mechanism 11, a dust removal unit 12 for cleaning the surface of the tiles, and an adsorption assembly 13 for adsorbing and lifting the tiles, the adsorption assembly 13 being located above the horizontal drive mechanism 11, and further comprising a swing unit 2 and a support assembly 3, the swing unit 2 being connected to the frame 1 and being located above the horizontal drive mechanism 11, and the support assembly 3 being hinged to the swing unit 2;

[0021] When the swing unit 2 is in a vertical state, the support assembly 3 is in a horizontal state and is located below the tile;

[0022] When the swing unit 2 is in a tilted state, the support assembly 3 is in a tilted state.

[0023] Under this design, when dust is to be removed from both sides of the ceramic tile, the ceramic tile is placed on the horizontal driving mechanism 11. When the horizontal driving mechanism 11 transports the ceramic tile to the bottom of the adsorption component 13, the horizontal driving mechanism 11 will stop operating, and then the dust removal unit 12 will first clean the upper surface of the ceramic tile. After cleaning, the adsorption component 13 will adsorb and fix the ceramic tile and gradually lift it. During the lifting process, the ceramic tile will touch the support component 3 in a horizontal state, and then the support component 3 will flip upward. When the ceramic tile is lifted to a certain height, the ceramic tile is no longer in contact with the support component 3, and the support component 3 will be turned upward. Under the action of its own gravity, the support component 3 will return to a horizontal state, and then the dust removal unit 12 will be started again to clean the lower surface of the tile. After the lower surface cleaning is completed, the swing unit 2 will become an inclined posture, and the support component 3 will also become an inclined posture, so that the adsorption component 13 can put the tile back on the horizontal drive mechanism 11. After the tile is returned to the horizontal drive mechanism 11, the horizontal drive mechanism 11 will start to operate again; in this way, it can be avoided that when the adsorption component 13 has insufficient suction, the tile falls, causing the tile to be damaged and affecting its use.

[0024] Preferably, the swing unit 2 includes a first swing module 21 and a second swing module 22 connected to the frame 1, the first swing module 21 and the second swing module 22 are respectively located on both sides of the adsorption component 13, and there are multiple support components 3, and the support components 3 are respectively hinged on the first swing module 21 and the second swing module 22.

[0025] By arranging the first swing module 21 and the second swing module 22 on both sides of the adsorption component 13, when the tile falls, the support component 3 can better support the bottom of the tile, so that the tile is suspended above the horizontal drive mechanism 11, and this can better keep the tile in a balanced state.

[0026] In this embodiment, the support assembly 3 includes a connecting plate 31 and two support blocks 32. The support blocks 32 are used to support the bottom of the connecting plate 31 to prevent the connecting plate 31 from flipping downward. The connecting plate 31 is hinged to the first swing module 21 and the second swing module 22 respectively, and the support blocks 32 are arranged on the first swing module 21 and the second swing module 22.

[0027] Specifically, in the initial state, the connecting plate 31 is in a horizontal state. When the adsorption component 13 gradually lifts the tiles, the tiles will touch the connecting plate 31 and cause the connecting plate 31 to flip upward. When the tiles are lifted to a certain height, the tiles are no longer in contact with the connecting plate 31. Under the action of its own gravity, the connecting plate 31 will flip downward. When the bottom of the connecting plate 31 touches the support block 32, the connecting plate 31 will return to a horizontal state to prevent the tiles from falling.

[0028] In this embodiment, the first swing module 21 includes a first fixing frame 211, a first fixing plate 212, and a first rotating mechanism 213. The first fixing frame 211 is connected to the top of the frame 1. There are two first fixing plates 212. One end of the first fixing plate 212 is hinged to one end of the first fixing frame 211. The two first fixing plates 212 are respectively connected to the first rotating mechanism 213. The first rotating mechanism 213 is connected to the frame 1. The connecting plate 31 corresponds to the first fixing plate 212 in a one-to-one manner. The connecting plate 31 is hinged to the first fixing plate 212. The support block 32 is provided on the first fixing plate 212.

[0029] The first rotating mechanism 213 can drive the two first fixing plates 212 to swing so that the connecting plate 31 is in a horizontal state or an inclined state.

[0030] Specifically, after the adsorption component 13 lifts the tiles and completes the cleaning of the lower surface of the tiles, the tiles need to be put back onto the horizontal drive mechanism 11 through the adsorption component 13. Since the connecting plate 31 cannot be flipped downward, in order to avoid the connecting plate 31 blocking the tiles when they descend, the first rotating mechanism 213 rotates to generate a thrust on the two fixed plates hinged on the first fixed frame 211, so that the two first fixed plates 212 and the connecting plate 31 are in an inclined state, thereby avoiding the connecting plate 31 blocking the tiles from descending. When the adsorption component 13 puts the tiles back onto the horizontal drive mechanism 11, the first rotating mechanism 213 will rotate again, pulling the two first fixed plates 212 to swing towards each other and restoring the two first fixed plates 212 to a vertical state, and then the connecting plate 31 will return to a horizontal state.

[0031] More preferably, the first rotating mechanism 213 includes a first rotating motor 2131, a first connecting member 2132, and two first connecting rods 2133, wherein the first rotating motor 2131 is connected to the frame 1, the first connecting member 2132 is connected to the power output end of the first rotating motor 2131, and the two first connecting rods 2133 correspond to the first fixing plate 212 one by one, and one end of the first connecting rod 2133 is connected to the first connecting member 2132, and the other end is connected to the first fixing plate 212;

[0032] The first rotating motor 2131 can drive the two first fixing plates 212 to swing so that the connecting plate 31 is in a horizontal state or an inclined state.

[0033] Furthermore, after the dust removal unit 12 completes cleaning the lower surface of the ceramic tile, the first rotating motor 2131 first drives the rotation of the first connecting member 2132, so that the two first connecting rods 2133 respectively generate thrust on the two first fixed plates 212, so that the two first fixed plates 212 will swing away from each other, and then the two first fixed plates 212 and the connecting plate 31 will be in an inclined posture. When the adsorption component 13 puts the ceramic tile back on the horizontal drive mechanism 11, the first rotating motor 2131 drives the first connecting member 2132 to rotate again, so that the two first fixed plates 212 swing towards each other and return to a vertical posture, so that the connecting plate 31 will return to a horizontal posture.

[0034] Preferably, the second swing module 22 includes a second fixing frame 221, a second fixing plate 222, and a second rotating mechanism 223. The second fixing frame 221 is connected to the top of the frame 1. There are two second fixing plates. One end of the second fixing plate 222 is hinged to one end of the second fixing frame 221. The two second fixing plates 222 are respectively connected to the second rotating mechanism 223. The connecting plate 31 corresponds to the second fixing plate 222 one by one. The connecting plate 31 is hinged to the second fixing plate 222. The support block 32 is provided on the second fixing plate 222.

[0035] The second rotating mechanism 223 can drive the two first fixing plates 212 to swing so that the connecting plate 31 is in a horizontal state or an inclined state.

[0036] In this embodiment, the working principle of the second swing module 22 is the same as that of the first swing module 21 , so no further explanation is given here.

[0037] Preferably, the second rotating mechanism 223 includes a second rotating motor 2231, a second connecting member 2232, and two second connecting rods 2233. The second rotating motor 2231 is connected to the frame 1. The second connecting member 2232 is connected to the power output end of the second rotating motor 2231. The two second connecting rods 2233 correspond to the second fixed plate 222 one by one. One end of the second connecting rod 2233 is connected to the second connecting member 2232, and the other end is connected to the first fixed plate 212.

[0038] The second rotating motor 2231 can drive the two second fixing plates 222 to swing so that the connecting plate 31 is in a horizontal state or an inclined state.

[0039] In this embodiment, the working principle of the second rotating mechanism 223 is the same as that of the first rotating mechanism 213 , so detailed description thereof will not be given here.

[0040] Preferably, the adsorption assembly 13 includes a cylinder 131, a mounting plate 132, and a suction cup 133. The cylinder 131 is connected to the frame 1, the mounting plate 132 is connected to the power output end of the cylinder 131, the suction cup 133 is connected to the mounting plate 132, and the cylinder 131 is used to drive the suction cup 133 to rise and fall.

[0041] Furthermore, when the tiles need to be lifted, the cylinder 131 drives the mounting plate 132 to descend, thereby driving the suction cup 133 to descend. When the suction cup 133 contacts the tiles and fixes them, the cylinder 131 drives the mounting plate 132 and the suction cup 133 to reset.

[0042] More preferably, the dust removal unit 12 includes a dust removal roller 121, a driving module 122 for driving the dust removal roller 121 to move forward and backward, and a lifting mechanism 123 for driving the dust removal roller 121 to rise and fall. The driving module 122 is connected to the frame 1, and the lifting mechanism 123 is connected to the driving module 122. The dust removal roller 121 is arranged on the lifting mechanism 123 and is located between the suction cup 133 assembly and the horizontal driving mechanism 11.

[0043] Specifically, during cleaning, the lifting mechanism 123 drives the dust removal roller 121 to rise and fall, so that the dust removal roller 121 can contact the surface of the ceramic tile, and then the driving module 122 drives the dust removal roller 121 to move back and forth, so that the ceramic tile can be cleaned. After cleaning, the lifting mechanism 123 and the motor cooperate to drive the dust removal roller 121 to reset.

[0044] Preferably, the driving module 122 includes slide rails 1223 arranged on both sides of the horizontal driving mechanism 11, two sliders 1222 arranged on the two slide rails 1223, two driving motors 1224 for driving the two sliders 1222 to move forward and backward, and mounting seats 1221 respectively connected to the two sliders 1222, and the lifting mechanism 123 is connected to the mounting seat 1221.

[0045] Specifically, the motor drives the movement of the slider 1222, thereby driving the movement of the lifting mechanism 123, so that the dust removal roller 121 can move synchronously with the slider 1222 to clean the surface of the tile.

Claims

1. A dust removal device for tiles, comprising a frame, the frame being provided with a horizontal drive mechanism, a dust removal unit for cleaning the surface of the tiles, and an adsorption assembly for adsorbing and lifting the tiles, the adsorption assembly being located above the horizontal drive mechanism, characterized in that: It also includes a swing unit and a support assembly, wherein the swing unit is connected to the frame and located above the horizontal driving mechanism, and the support assembly is hinged on the swing unit; When the swing unit is in a vertical state, the support assembly is in a horizontal state and is located below the tile; When the swing unit is in a tilted state, the support assembly is in a tilted state; The swing unit includes a first swing module and a second swing module connected to the frame, the first swing module and the second swing module are respectively located on both sides of the adsorption assembly, and the supporting assembly is multiple, and the supporting assembly is hinged to the first swing module and the second swing module respectively; The support assembly includes a connecting plate and two support blocks, wherein the support blocks are used to support the bottom of the connecting plate to prevent the connecting plate from flipping downward, the connecting plate is hinged to the first swing module and the second swing module respectively, and the support blocks are arranged on the first swing module and the second swing module.

2. A dust removal device for tiles according to claim 1, characterized in that: The first swing module includes a first fixing frame, a first fixing plate, and a first rotating mechanism. The first fixing frame is connected to the top of the frame. There are two first fixing plates. One end of the first fixing plate is hinged to one end of the first fixing frame. The two first fixing plates are respectively connected to the first rotating mechanism. The first rotating mechanism is connected to the frame. The connecting plate corresponds to the first fixing plate one by one. The connecting plate is hinged to the first fixing plate. The support block is provided on the first fixing plate. The first rotating mechanism can drive the two first fixing plates to swing so that the connecting plate is in a horizontal state or an inclined state.

3. A dust removal device for tiles according to claim 2, characterized in that: The first rotating mechanism includes a first rotating motor, a first connecting member, and two first connecting rods. The first rotating motor is connected to the frame. The first connecting member is connected to the power output end of the first rotating motor. The two first connecting rods correspond to the first fixing plate one by one. One end of the first connecting rod is connected to the first connecting member, and the other end is connected to the first fixing plate. The first rotating motor can drive the two first fixing plates to swing so that the connecting plates are in a horizontal state or an inclined state.

4. A dust removal device for tiles according to claim 1, characterized in that: The second swing module includes a second fixing frame, a second fixing plate, and a second rotating mechanism. The second fixing frame is connected to the top of the frame. There are two second fixing plates. One end of the second fixing plate is hinged to one end of the second fixing frame. The two second fixing plates are respectively connected to the second rotating mechanism. The connecting plate corresponds to the second fixing plate one by one. The connecting plate is hinged to the second fixing plate. The support block is provided on the second fixing plate. The second rotating mechanism can drive the two first fixing plates to swing so that the connecting plate is in a horizontal state or an inclined state.

5. A dust removal device for tiles according to claim 4, characterized in that: The second rotating mechanism includes a second rotating motor, a second connecting member, and two second connecting rods, wherein the second rotating motor is connected to the frame, the second connecting member is connected to the power output end of the second rotating motor, and the two second connecting rods correspond to the second fixing plate one by one, one end of the second connecting rod is connected to the second connecting member, and the other end is connected to the first fixing plate; The second rotating motor can drive the two second fixing plates to swing so that the connecting plates are in a horizontal state or an inclined state.

6. The dust removal device for tiles according to claim 1, characterized in that: The adsorption assembly includes a cylinder, a mounting plate, and a suction cup. The cylinder is connected to the frame, the mounting plate is connected to the power output end of the cylinder, the suction cup is connected to the mounting plate, and the cylinder is used to drive the suction cup to rise and fall.

7. The dust removal device for tiles according to claim 1, characterized in that: The dust removal unit includes a dust removal roller, a driving module for driving the dust removal roller to move forward and backward, and a lifting mechanism for driving the dust removal roller to rise and fall. The driving module is connected to the frame, and the lifting mechanism is connected to the driving module. The dust removal roller is arranged on the lifting mechanism and is located between the suction cup assembly and the horizontal driving mechanism.

8. The dust removal device for tiles according to claim 7, characterized in that: The driving module includes slide rails arranged on both sides of the horizontal driving mechanism, two sliders arranged on the two slide rails, two driving motors for driving the two sliders to move forward and backward, and mounting seats respectively connected to the two sliders. The lifting mechanism is connected to the mounting seats.

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