Automatic basket washing mechanism of ultrasonic cleaning machine

Abstract

The utility model discloses an automatic basket washing mechanism of an ultrasonic cleaning machine, which comprises a structure main body, the structure main body comprises two frame bodies, a cleaning pool arranged between the two frame bodies, a conveying module arranged on one side of the cleaning pool and a control module arranged in the frame bodies, the upper sides of the frame bodies are connected with at least two transverse shafts, and the transverse shafts are connected with the frame bodies. The transverse shaft is provided with a moving module moving on the transverse shaft, a cable is connected to the upper portion of the control module, the other end of the cable is connected to the moving module, the lower surface of the moving module is connected with four air cylinders, the movable ends of the air cylinders are connected with a rotating assembly, and the lower surface of the rotating assembly is provided with a mechanical clamp. According to the cleaning mechanism, automatic feeding and discharging are achieved through the conveying module, the efficiency is improved, the transverse shaft and the moving module are matched with the control module for precise control, it is ensured that the mechanical clamp accurately clamps the basket, the rotating assembly flexibly adjusts the angle, the grabbing and cleaning effects are optimized, and it is ensured that the basket is comprehensively cleaned.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning machines, in particular to an automatic basket washing mechanism for an ultrasonic cleaning machine. Background Art

[0002] In modern industrial production, ultrasonic cleaning technology is widely used in cleaning operations for precision parts, electronic components, medical devices, and other fields due to its advantages such as high efficiency, environmental protection, and non-destructiveness. Currently, ultrasonic cleaning machines on the market are mostly equipped with manual or semi-automatic basket washing mechanisms. These mechanisms often require human intervention during operation, such as manually placing and removing the cleaning basket and adjusting the position of the cleaning basket in the cleaning tank to achieve the best cleaning effect. However, this operation method has the following obvious disadvantages:

[0003] Low efficiency, unstable cleaning effect and low degree of automation make it unable to meet the demand of modern manufacturing industry for highly automated and intelligent production. Summary of the Invention

[0004] In order to overcome the deficiencies of the existing technical solutions, the utility model provides an automatic basket washing mechanism for an ultrasonic cleaning machine, which can effectively solve the problems of low efficiency, unstable cleaning effect and low degree of automation of the basket washing mechanism proposed in the background art.

[0005] The technical solution adopted by the utility model to solve its technical problems is: an automatic basket washing mechanism of an ultrasonic cleaning machine, including a structural main body, the structural main body includes two frames, a cleaning tank arranged between the two frames, a conveying module arranged on one side of the cleaning tank and a control module arranged in the frame, the upper side of the frame is connected to at least two horizontal axes, the horizontal axis is provided with a moving module that moves on the horizontal axis, the control module is connected to a cable above, the other end of the cable is connected to the moving module, the lower surface of the moving module is connected to four cylinders, the movable end of the cylinder is connected to a rotating assembly, and the lower surface of the rotating assembly is provided with a mechanical clamp.

[0006] Furthermore, the cylinder independently controls the up and down movement of the mechanical clamp.

[0007] Furthermore, the surface of the transverse axis is provided with concave teeth.

[0008] Furthermore, the concave teeth are arranged on the lower surface of the horizontal axis, a horizontal motor is arranged in the mobile module, the motor is located below the horizontal axis, a gear is installed on the rotor of the motor, and the gear is meshed with the concave teeth of the horizontal axis.

[0009] Furthermore, an air outlet is provided on the lower surface of the mobile module, and a fan is provided at the air outlet.

[0010] Furthermore, a display screen is provided on one side of the control module.

[0011] Compared with the prior art, the beneficial effect of the present invention is that through the conveying module arranged on one side of the cleaning tank, the mechanism can automatically deliver the baskets or other cleaning parts to be cleaned into the cleaning tank, thereby realizing the automation of the loading process. After the cleaning is completed, the cleaned baskets are also automatically delivered through the conveying module, thereby improving production efficiency.

[0012] The horizontal axis connected to the upper side of the frame and the mobile module on the horizontal axis, together with the control module through cable control, can achieve precise control of the mobile module. This design enables the mechanical clamp to accurately reach the specified position and clamp the basket.

[0013] The rotating assembly allows the mechanical clamp to flexibly adjust the angle and is easier to grasp, ensuring that every corner and surface in the basket can be fully cleaned, improving the cleaning effect of the objects to be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The structure of the utility model is three-dimensional Figure 1 ;

[0015] Figure 2 The structure of the utility model is three-dimensional Figure 1 ;

[0016] Figure 3 It is a structural diagram of the present utility model.

[0017] Numbers in the figure:

[0018] 1-frame, 2-cleaning tank, 3-control module, 4-conveying module, 5-moving module, 6-horizontal axis, 7-cable, 8-cylinder, 9-rotating assembly, 10-mechanical clamp, 31-display, 51-air outlet, 52-motor, 53-gear, 54-fan, 61-concave tooth. DETAILED DESCRIPTION

[0019] The embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.

[0020] The following describes the embodiments of the present disclosure through specific examples, and those skilled in the art can easily understand other advantages and effects of the present disclosure from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present disclosure. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present disclosure. Example

[0021] like Figure 1-3 As shown, the utility model provides an automatic basket washing mechanism of an ultrasonic cleaning machine, including a structural body, the structural body including two frames 1, a cleaning tank 2 arranged between the two frames 1, a conveying module 4 arranged on one side of the cleaning tank 2 and a control module 3 arranged in the frame 1, the upper side of the frame 1 is connected to at least two horizontal axes 6, the horizontal axis 6 is provided with a moving module 5 that moves on the horizontal axis 6, a cable 7 is connected above the control module 3, the other end of the cable 7 is connected to the moving module 5, the lower surface of the moving module 5 is connected to four cylinders 8, the movable end of the cylinder 8 is connected to a rotating assembly 9, and the lower surface of the rotating assembly 9 is provided with a mechanical clamp 10.

[0022] Through the conveying module 4 set on one side of the cleaning tank 2, the mechanism can automatically deliver the baskets or other cleaning items to be cleaned into the cleaning tank 2, realizing the automation of the loading process. After the cleaning is completed, the cleaned baskets are also automatically delivered through the conveying module 4, thereby improving production efficiency.

[0023] The horizontal axis 6 connected to the upper side of the frame 1 and the mobile module 5 on the horizontal axis 6, in conjunction with the control module 3 through the cable 7, can achieve precise control of the mobile module 5. This design enables the mechanical clamp 10 to accurately reach the specified position and perform the clamping operation on the basket.

[0024] The rotating assembly 9 allows the mechanical clamp 10 to flexibly adjust its angle, making it easier to grasp, ensuring that every corner and surface in the basket can be fully cleaned, thereby improving the cleaning effect of the objects to be cleaned.

[0025] The movable end of the cylinder 8 is connected to the rotating assembly 9. Through the telescopic movement of the cylinder 8, the relative position between the mechanical clamp 10 and the basket can be adjusted to ensure that the clamping is stable and does not cause damage to the basket.

[0026] See also Figure 1 , the cylinder 8 independently controls the up and down movement of the mechanical clamp 10.

[0027] The cylinder 8 can accurately control the up and down movement of the mechanical clamp 10, ensuring that the mechanical clamp 10 can accurately reach the specified position to clamp or release the basket or other cleaning parts, avoiding cleaning errors or equipment damage caused by inaccurate positioning.

[0028] During the cleaning process, the cylinder 8 is controlled to change the angle of the mechanical clamp 10 and adjust the posture of the basket or the cleaning object in the cleaning tank 2 to ensure that all surfaces are fully exposed to the ultrasonic cleaning range, thereby improving the cleaning effect.

[0029] For cleaning parts with complex shapes, the gripping angle can be adjusted to better adapt to their shape, ensuring comprehensive and thorough cleaning.

[0030] During the cleaning process, the pneumatic cylinder 8 drives the mechanical gripper 10 to gently shake the object. This shaking helps loosen and remove stubborn dirt and deposits adhering to the surface, improving the cleaning effect. The shaking also prevents dirt in the cleaning fluid from redepositing on the surface, ensuring that the surface is clean and residue-free after cleaning.

[0031] See also Figure 3 The surface of the horizontal shaft 6 is provided with concave teeth 61, and the concave teeth 61 are provided on the lower surface of the horizontal shaft 6. A horizontal motor 52 is provided in the mobile module 5, and the motor 52 is located below the horizontal shaft 6. A gear 53 is installed on the rotor of the motor 52, and the gear 53 is meshed with the concave teeth 61 of the horizontal shaft 6.

[0032] The motor 52 is a power source that drives the gear 53 to rotate through the rotation of its rotor. The gear 53 engages with the concave teeth 61 on the lower surface of the horizontal shaft 6, thereby transmitting the rotational power of the motor 52 to the horizontal shaft 6, realizing effective transmission from the motor 52 to the horizontal shaft 6, so that the horizontal shaft 6 can move according to the rotation direction and speed of the motor 52.

[0033] The motor 52 is placed horizontally and below the horizontal shaft 6, and transmission is achieved through the engagement of the gear 53 with the concave teeth 61. This design makes the entire transmission mechanism compact and occupies little space.

[0034] See also Figure 2 and Figure 3 An air outlet 51 is provided on the lower surface of the mobile module 5 , and a fan 54 is provided at the air outlet 51 .

[0035] During the cleaning process, some cleaning liquid and water droplets may remain on the surface of the basket or the cleaning piece. The wind blown by the fan 54 can quickly blow off these residues, reducing the time required for natural drying, thereby improving the cleaning efficiency.

[0036] The blowing action of the fan 54 can remove residual liquid and accelerate the air flow on the surface of the basket or the cleaning piece, thereby promoting the evaporation of water and making it dry faster.

[0037] The blowing action of the fan 54 is automatic and does not require manual operation, which further improves the degree of automation of the cleaning process, reduces manual intervention, and reduces labor intensity. The blowing function is integrated into the mobile module 5, so that the cleaning, deliquescence, drying and other processes can be seamlessly connected to form a complete automated cleaning process.

[0038] See also Figure 1 A display screen 31 is provided on one side of the control module 3 .

[0039] The display screen 31 displays the running status of the cleaning machine in real time, including whether it is in working state, working mode such as cleaning, air drying, etc., current working progress or time, etc. This enables the operator to intuitively understand the running status of the equipment.

[0040] Through the display screen 31, the operator can conveniently set and adjust various parameters of the cleaning machine, such as cleaning time, ultrasonic intensity, etc.

[0041] When the cleaning machine fails or encounters an abnormal situation, the display screen 31 will promptly display the fault code or alarm information to prompt the operator to pay attention and take appropriate measures. The display screen 31 can also display safety-related information and prompts, such as low liquid level, to ensure that the equipment operates under safe conditions.

[0042] In the description of the present invention, it should be understood that the terms "middle", "length", "upper", "lower", "front", "back", "vertical", "horizontal", "inner", "outer", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0043] In the present invention, unless otherwise expressly specified or limited, a first feature "on" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. "Multiple" means at least two, such as two or three, unless otherwise expressly specified or limited.

[0044] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0045] The above is only for explaining the implementation mode of the present invention and is not intended to limit the present invention. For those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention without creative work should be included in the scope of protection of the present invention.

Claims

1. An automatic basket washing mechanism for an ultrasonic cleaning machine, characterized in that: The invention comprises a structural main body, which comprises two frames, a cleaning pool arranged between the two frames, a conveying module arranged on one side of the cleaning pool and a control module arranged in the frame. The upper side of the frame is connected to at least two horizontal axes, and a movable module movable on the horizontal axis is arranged on the horizontal axis. A cable is connected above the control module, and the other end of the cable is connected to the movable module. Four cylinders are connected to the lower surface of the movable module, and the movable end of the cylinder is connected to a rotating assembly. The lower surface of the rotating assembly is provided with a mechanical clamp.

2. The automatic basket washing mechanism of an ultrasonic cleaning machine according to claim 1, characterized in that: The cylinders independently control the up and down movement of the mechanical clamps.

3. The automatic basket washing mechanism of an ultrasonic cleaning machine according to claim 1, characterized in that: The surface of the transverse shaft is provided with concave teeth.

4. The automatic basket washing mechanism of an ultrasonic cleaning machine according to claim 3, characterized in that: The concave teeth are arranged on the lower surface of the horizontal axis. A horizontal motor is arranged in the mobile module and is located below the horizontal axis. A gear is installed on the rotor of the motor and is meshed with the concave teeth of the horizontal axis.

5. The automatic basket washing mechanism of an ultrasonic cleaning machine according to claim 1, characterized in that: An air outlet is provided on the lower surface of the mobile module, and a fan is provided at the air outlet.

6. An automatic basket washing mechanism for an ultrasonic cleaning machine according to any one of claims 1 to 5, characterized in that: A display screen is provided on one side of the control module.

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