Heat-resistant steel reduction tank production forging device
Automatic clamping and rotation is achieved through the clamping assembly driven by the motor, which solves the problems of poor material stability and inconvenient mold replacement caused by manual clamping and rotation in the prior art, and improves the use effect and working efficiency of the forging device.
Patent Information
- Application Number
- CN202422507788.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing reduction tank production forging devices require manual clamping and rotating materials, resulting in poor material stability, increasing manual consumption, affecting the use effect and work efficiency. At the same time, the mold removal and replacement are inconvenient, reducing the device usage rate.
The clamping assembly driven by a motor is adopted, including the first motor driving the gears and the tooth plates to move, clamp and fix the forging material through the mold guide column, and the second motor driving the mold guide column to rotate, realizing automatic clamping and rotation, combining the telescopic rod and the forging press for forging.
It improves the stability of forging materials, reduces manual consumption, improves the use effect and work efficiency of the device, facilitates the disassembly and replacement of molds, and improves the utilization rate of the device.
Smart Images

Figure CN223197998U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reduction tank production and forging, and in particular to a heat-resistant steel reduction tank production and forging device. Background Art
[0002] Forging is a machining process that uses a forging machine to apply pressure to a metal blank, causing it to plastically deform, resulting in forgings with defined mechanical properties, shapes, and dimensions. Forging eliminates defects such as as-cast porosity that occur during the metal smelting process, optimizes the microstructure, and, by preserving the metal's flow lines, generally outperforms castings of the same material in mechanical properties. Therefore, in machinery, forgings are often used for critical parts subject to high loads and harsh operating conditions, with the exception of simpler shapes that can be made from rolled sheet metal, profiles, or welded parts.
[0003] Most of the reduction tank production forging devices in the existing technology require manual clamping, fixing and rotation of the forging materials, resulting in poor stability of the forging materials during use of the device and increased labor consumption, thereby affecting the use effect of the forging device. At the same time, it is inconvenient to disassemble and replace the mold during use of the device, thereby reducing the utilization rate of the device and affecting work efficiency.
[0004] To this end, we provide a heat-resistant steel reduction tank production forging device to solve the above problems. Utility Model Content
[0005] The present application provides a heat-resistant steel reduction tank production forging device to solve the problem that most of the reduction tank production forging devices in the prior art require manual clamping, fixing and rotation of the forging material, resulting in poor stability of the forging material during use of the device and increased labor consumption, thereby affecting the use effect of the forging device. At the same time, it is inconvenient to disassemble and replace the mold during use of the device, thereby reducing the utilization rate of the device and affecting work efficiency.
[0006] The present application provides a heat-resistant steel reduction tank production forging device, comprising:
[0007] A base, with a placement plate fixedly connected to the top of the base;
[0008] A clamping assembly is arranged on the base; the clamping assembly includes a first motor, a gear is connected to the output shaft of the first motor, the gear is engaged with two tooth plates, a support plate is provided on one side of the two tooth plates, a second motor and a mold guide column are connected to the two support plates, the second motor is connected to the mold guide column, and the two mold guide columns are arranged opposite to each other and distributed on both sides of the placement plate to clamp the heat-resistant steel.
[0009] Preferably, a rotating block is fixedly connected to the output shaft of the first motor, and the rotating block is fixedly connected to the gear.
[0010] Preferably, a connecting plate is fixedly connected to one side of the two tooth plates facing away from the first motor, and the connecting plate is fixed to the support plate.
[0011] Preferably, a rotating column is movably connected inside the support plate, one end of the rotating column is fixed to the second motor, a fixed block is fixedly connected to the surface of the rotating column, an insertion rod is movably connected inside the fixed block, and one end of the insertion rod extends to the outside of the mold guide column.
[0012] Preferably, one end of the insertion rod is fixedly connected to a pull block, and grooves are provided on both sides of the pull block.
[0013] Preferably, one side of the mold guide column is movably connected to a dustproof block, and one side of the dustproof block is fixedly connected to a handle.
[0014] Preferably, a baffle is fixedly connected to the bottom of the second motor, and one side of the baffle is fixedly connected to one side of the support plate.
[0015] Preferably, a telescopic rod is fixedly connected to the top of the base, a top plate is fixedly connected to the top of the telescopic rod, a forging machine is fixedly connected inside the top plate, a forging plate is fixedly connected to the bottom of the forging machine, and the forging plate is positioned opposite to the placement plate.
[0016] Beneficial effects:
[0017] Considering the reduction tank production forging devices in the prior art, most of them require manual clamping, fixing and rotating of the forging material, resulting in poor stability of the forging material during use of the device and increased labor consumption, thereby affecting the use effect of the forging device. At the same time, it is inconvenient to disassemble and replace the mold during use of the device, thereby reducing the utilization rate of the device and affecting the work efficiency. A first motor is used to drive the rotating block to rotate the gear, which can drive the gear to move the tooth plate in the base. The tooth plate drives the support plate to move through the connecting plate, which can drive the second motor, the fixed block plug rod and the mold guide column to move through the rotating column. At the same time, the mold guide column is fixed to one end of the rotating column by the fixed block and the plug rod, so that the forging can be clamped and fixed by the mold guide column. Then, the second motor is used to drive the mold guide column to rotate through the rotating column, which can drive the mold guide column to rotate the forging material, so that the device can forge different positions of the forging material.
[0018] The above description is only an overview of the technical solutions of the embodiments of the present application. In order to more clearly understand the technical means of the embodiments of the present application, they can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the embodiments of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a schematic diagram of the overall structure of a heat-resistant steel reduction tank production and forging device of the present utility model.
[0021] Figure 2 This is a schematic diagram of the tooth plate structure of a heat-resistant steel reduction tank production forging device of the utility model.
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of a die guide column of a heat-resistant steel reduction tank production forging device of the utility model.
[0023] Figure 4 This is a schematic diagram of the explosion structure of a die guide column of a heat-resistant steel reduction tank production forging device of the utility model.
[0024] Description of reference numerals:
[0025] 1. Base; 2. Placement plate; 3. First motor; 4. Rotating block; 5. Gear; 6. Tooth plate; 7. Connecting plate; 8. Support plate; 9. Rotating column; 10. Second motor; 11. Fixed block; 12. Insert rod; 13. Die guide column; 14. Telescopic rod; 15. Top plate; 16. Forging press; 17. Forging plate; 18. Pull block; 19. Dust block; 20. Baffle. DETAILED DESCRIPTION
[0026] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification, claims and drawings of this application are intended to cover non-exclusive inclusions.
[0028] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it necessarily refer to independent or alternative embodiments that are mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0029] The directional words appearing in the following description are all directions shown in the drawings and do not limit the specific structure of this application. For example, in the description of this application, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings and are only for the convenience of describing this application and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting this application.
[0030] In addition, the expressions indicating directions such as the X direction, Y direction, and Z direction used to illustrate the operation and construction of the various components of this embodiment are not absolute but relative, and although these indications are appropriate when the various components are in the positions shown in the figures, when these positions are changed, these directions should be interpreted differently to correspond to the changes.
[0031] In addition, the terms "first", "second", etc. in the description and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order, and may explicitly or implicitly include one or more such features.
[0032] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, the "connection" or "connection" of a mechanical structure may refer to a physical connection. For example, the physical connection may be a fixed connection, such as a fixed connection through a fixing member, such as a fixed connection through a screw, bolt, or other fixing member; the physical connection may also be a detachable connection, such as a mutual snap connection or snap connection; the physical connection may also be an integral connection, such as a connection formed by welding, bonding, or integral molding. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0033] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.
[0034] The utility model provides Figure 1-4 A heat-resistant steel reduction tank production forging device shown includes:
[0035] A base 1, with a placement plate 2 fixedly connected to the top of the base 1;
[0036] The clamping assembly is arranged on the base 1; the clamping assembly includes a first motor 3, the output shaft of the first motor 3 is connected to a gear 5, the gear 5 is engaged with two tooth plates 6, a support plate 8 is provided on one side of the two tooth plates 6, and the two support plates 8 are connected to the second motor 10 and the mold guide column 13, the second motor 10 and the mold guide column 13 are connected, and the two mold guide columns 13 are arranged opposite to each other and distributed on both sides of the placement plate 2 to clamp the heat-resistant steel.
[0037] The first motor 3 is installed inside the base 1, and the gear 5 is installed on the top of the first motor 3. In view of the two tooth plates 6, the teeth of the gear 5 are engaged with the tooth plates 6. The support plates 8 are respectively installed on one side of the two tooth plates 6. The second motor 10 and the mold guide column 13 are respectively installed on both sides of the support plate 8, so that the mold guide column 13 is on both sides of the placement plate 2.
[0038] The output shaft of the first motor 3 is fixedly connected to a rotating block 4 , and the rotating block 4 is fixedly connected to the gear 5 .
[0039] By installing the rotating block 4 on the top of the first motor 3 , the user can conveniently use the rotating block 4 to fix the gear 5 on the top of the first motor 3 .
[0040] The two tooth plates 6 are both fixedly connected to a connecting plate 7 on one side facing away from the first motor 3 , and the connecting plate 7 is fixed to the supporting plate 8 .
[0041] By using the connecting plate 7 installed on one side of the tooth plate 6 , the tooth plate 6 can be easily moved by driving the supporting plate 8 through the connecting plate 7 when the tooth plate 6 moves.
[0042] Among them, the support plate 8 is movably connected to a rotating column 9, one end of the rotating column 9 is fixed to the second motor 10, the surface of the rotating column 9 is fixedly connected to a fixed block 11, the fixed block 11 is movably connected to an insertion rod 12 inside, and one end of the insertion rod 12 extends to the outside of the mold guide column 13.
[0043] By using the fixing block 11 and the insert rod 12 mounted on the surface of the rotating column 9, the die guide column 13 can be fixed on the rotating column 9, so that the die guide column 13 can be used to clamp and fix the forging material. At the same time, it is also convenient for the second motor 10 to use the rotating column 9 to drive the forging material to rotate through the die guide column 13, so that the device can forge different positions of the forging material.
[0044] One end of the insertion rod 12 is fixedly connected to a pull block 18 , and grooves are provided on both sides of the pull block 18 .
[0045] When the insertion rod 12 needs to be pulled out from the fixed block 11 and the mold guide column 13 or inserted into the fixed block 11 and the mold guide column 13, the pulling block 18 installed at one end of the insertion rod 12 can facilitate the user to grab one end of the insertion rod 12 for pulling.
[0046] One side of the mold guide column 13 is movably connected to a dustproof block 19 , and one side of the dustproof block 19 is fixedly connected to a handle.
[0047] The dustproof block 19 installed on one side of the mold guide column 13 can prevent foreign dust splashed during use of the device from entering the interior of the mold guide column 13.
[0048] A baffle 20 is fixedly connected to the bottom of the second motor 10 , and one side of the baffle 20 is fixedly connected to one side of the support plate 8 .
[0049] When the second motor 10 is running, by fixing the baffle 20 installed at the bottom of the second motor 10 to the support plate 8, the second motor 10 can be made more stable during operation.
[0050] Among them, a telescopic rod 14 is fixedly connected to the top of the base 1, a top plate 15 is fixedly connected to the top of the telescopic rod 14, a forging machine 16 is fixedly connected inside the top plate 15, and a forging plate 17 is fixedly connected to the bottom of the forging machine 16, which is opposite to the placement plate 2.
[0051] During the forging process, the installed telescopic rod 14 can be used to conveniently drive the forging machine 16 to move to a suitable height through the top plate 15, and then the forging machine 16 drives the forging plate 17 to forge the material on the placement plate 2.
[0052] Working principle: When the heat-resistant steel reduction tank production forging device is used, the forging material is first placed on the placement plate 2, and then the first motor 3 is started. The first motor 3 drives the gear 5 to rotate through the rotating block 4, so that the gear 5 can drive the tooth plate 6 to move in the base 1, and then the tooth plate 6 uses the connecting plate 7 and the support plate 8 to drive the rotating column 9 to move. When the rotating column 9 moves, it can simultaneously drive the second motor 10, the fixed block 11, the insertion rod 12 and the mold guide column 13 to move. When the mold guide column 13 moves, the mold guide column 13 is fixed to the rotating column 9 by the fixed block 11 and the insertion rod 12, so that the forging can be clamped and fixed by the mold guide column 13. When the forging material needs to be rotated, the second motor 10 is used to drive the mold guide column 13 to rotate through the rotating column 9, which can make the mold guide column 13 drive the forging material to rotate, so that the device can forge different positions of the forging material.
[0053] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A heat-resistant steel reduction tank production forging device, characterized by: include: A base (1), wherein a placement plate (2) is fixedly connected to the top of the base (1); A clamping assembly is arranged on the base (1); the clamping assembly includes a first motor (3), the output shaft of the first motor (3) is connected to a gear (5), the gear (5) is engaged with two tooth plates (6), one side of the two tooth plates (6) is provided with a support plate (8), the two support plates (8) are connected to a second motor (10) and a mold guide column (13), the second motor (10) and the mold guide column (13) are connected, and the two mold guide columns (13) are arranged opposite to each other and distributed on both sides of the placement plate (2) to clamp the heat-resistant steel.
2. The heat-resistant steel reduction tank production and forging device according to claim 1, characterized in that: A rotating block (4) is fixedly connected to the output shaft of the first motor (3), and the rotating block (4) is fixedly connected to the gear (5).
3. The heat-resistant steel reduction tank production and forging device according to claim 1, characterized in that: The two tooth plates (6) are both fixedly connected to a connecting plate (7) on one side facing away from the first motor (3), and the connecting plate (7) is fixed to the support plate (8).
4. The heat-resistant steel reduction tank production and forging device according to claim 1, characterized in that: The support plate (8) is internally movably connected to a rotating column (9), one end of which is fixed to the second motor (10), and a fixed block (11) is fixedly connected to the surface of the rotating column (9), and an insert rod (12) is internally movably connected to the fixed block (11), and one end of the insert rod (12) extends to the outside of the mold guide column (13).
5. The heat-resistant steel reduction tank production and forging device according to claim 4, characterized in that: One end of the insertion rod (12) is fixedly connected to a pull block (18), and grooves are provided on both sides of the pull block (18).
6. The heat-resistant steel reduction tank production and forging device according to claim 1, characterized in that: One side of the mold guide column (13) is movably connected to a dustproof block (19), and one side of the dustproof block (19) is fixedly connected to a handle.
7. The heat-resistant steel reduction tank production and forging device according to claim 1, characterized in that: A baffle (20) is fixedly connected to the bottom of the second motor (10), and one side of the baffle (20) is fixedly connected to one side of the support plate (8).
8. The heat-resistant steel reduction tank production and forging device according to any one of claims 1 to 7, characterized in that: The top of the base (1) is fixedly connected to a telescopic rod (14), the top of the telescopic rod (14) is fixedly connected to a top plate (15), the interior of the top plate (15) is fixedly connected to a forging machine (16), the bottom of the forging machine (16) is fixedly connected to a forging plate (17), and the forging plate (17) is positioned opposite to the placement plate (2).