Cutting device for aluminum-plastic composite panel processing

By introducing clamping and tensioning devices into the cutting device, the offset problem during cutting of aluminum-plastic composite panels is solved, and higher cutting accuracy and safety are achieved, and the service life of the belt is extended.

CN223198154UActive Publication Date: 2025-08-08WUXI YONGHENG ALUMINIUM IND CO LTD
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Patent Information

Application Number
CN202421703294.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-08
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

When cutting aluminum-plastic composite panels, existing cutting machines lack effective limiting measures, resulting in the sheet shift, affecting the flatness of the cutting surface and the accuracy of cutting.

Method used

A cutting device including a clamping device and a tensioning device is designed. The clamping device clamps and limits the aluminum-plastic composite plate through a rotary handle, gear and clamping plate. The tensioning device adjusts the belt tightness through a tensioning wheel and a belt adjuster to ensure stable transmission.

Benefits of technology

It improves the accuracy and accuracy of cutting, reduces errors, improves work efficiency, enhances safety and equipment stability, and extends the service life of the belt.

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Abstract

The utility model relates to the technical field of aluminum-plastic composite panel processing, in particular to a cutting device for aluminum-plastic composite panel processing, which comprises a workbench and a cutter head, the upper surface of the workbench is fixedly connected with a portal frame, the surface of the portal frame is fixedly connected with a motor, and the output end of the motor is fixedly connected with a driving wheel. The surface of the cutting cutter head is fixedly connected with a driven wheel, the surface of the driving wheel and the surface of the driven wheel are both in transmission connection with belts, a clamping device is arranged on the surface of the workbench and comprises a rotating handle, the rotating handle is rotationally connected with the workbench, and the surface of the rotating handle is fixedly connected with a gear. The surface of the gear is engaged with a first rack, and the surface of the gear is engaged with a second rack. According to the plate cutting machine, the problem that due to the fact that most existing cutting machines do not limit plates, when an operator pushes the plates to cut the plates, the plates deviate, and the deviation can cause the uneven cutting face is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum-plastic composite plate processing, in particular to a cutting device for processing aluminum-plastic composite plates. Background Art

[0002] Aluminum-plastic composite panels are a type of composite material made of an aluminum alloy panel and a plastic core layer that are hot-pressed together. Aluminum-plastic composite panels are widely used in the construction industry for exterior wall decoration, interior decoration, billboard production and other fields. During the processing and production of aluminum-plastic composite panels, cutting of the panels is a common processing flow and a necessary step. The cutting device usually has efficient, precise and stable cutting performance, which can meet the needs of high-quality processing of aluminum-plastic composite panels.

[0003] The above-mentioned and existing related technologies often have the following defects: when using a cutting machine to cut aluminum-plastic composite panels, since most existing cutting machines do not limit the panels, the panels may deviate when the operator pushes the panels for cutting. This deviation will cause the cut surface to be uneven, thereby affecting the accuracy and stability of the cutting, and further affecting the effect of the cutting equipment on the processing of the aluminum-plastic composite panels.

[0004] Therefore, the utility model provides a cutting device for processing aluminum-plastic composite panels. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that since most existing cutting machines do not limit the plate, the plate will deviate when the operator pushes the plate for cutting, and this deviation will result in an uneven cutting surface. A cutting device for processing aluminum-plastic composite panels is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cutting device for processing aluminum-plastic composite panels, comprising a workbench and a cutting disc, the upper surface of the workbench is fixedly connected to a gantry, the surface of the gantry is fixedly connected to a motor, the output end of the motor is fixedly connected to a driving wheel, the surface of the cutting disc is fixedly connected to a driven wheel, the surfaces of the driving wheel and the driven wheel are both transmission-connected with belts, the surface of the workbench is provided with a clamping device, the clamping device comprises a turning handle, the turning handle is rotatably connected to the workbench, the surface of the turning handle is fixedly connected to a gear, the surface of the gear is meshed with a first rack, the surface of the gear is meshed with a second rack, the surface of the first rack is fixedly connected to a fixing bar, the surface of the second rack is fixedly connected to a fixing plate, and the surfaces of the fixing bar and the fixing plate are both fixedly connected to a clamping plate.

[0007] The effects achieved by the above components are: by providing a clamping device, the aluminum-plastic composite panel can be clamped and limited, thereby preventing the aluminum-plastic composite panel from being pushed and deflected when workers cut the aluminum-plastic composite panel. By limiting the movement path of the aluminum-plastic composite panel, the accuracy and precision of the cutting equipment are improved. The clamping device can ensure that the aluminum-plastic composite panel maintains a stable position during the cutting process, reducing errors and thus improving work efficiency.

[0008] Preferably, a plurality of rollers are rotatably connected to the surface of the clamping plate.

[0009] The effect achieved by the above components is: the roller is pressed against the surface of the plate, and the roller reduces the friction between the plate and the clamping plate, thereby making it more convenient to move the plate for cutting.

[0010] Preferably, a bolt is threadedly connected to the surface of the handle.

[0011] The effect achieved by the above components is: after fixing the position of the plate, turn the bolt, the bolt moves with the help of the thread in the handle, the movement of the bolt will drive the anti-slip pad to move, the bolt can fix the position of the gear, thereby fixing the position of the plate, and the bolt can prevent the gear from rotating and affecting the cutting accuracy of the plate.

[0012] Preferably, one end of the bolt is glued with an anti-slip pad, and the anti-slip pad is made of rubber.

[0013] The effect achieved by the above components is: the anti-slip pad is pressed against the surface of the workbench, and the anti-slip pad increases the friction force and improves the fixing effect of the bolt.

[0014] Preferably, a servo motor is fixedly connected to the surface of the workbench, a screw rod is fixedly connected to the output end of the servo motor, the screw rod is rotatably connected to the workbench, and the arc surface of the screw rod is threadedly connected to the pushing frame.

[0015] The effect achieved by the above components is: the output end of the servo motor will drive the screw to rotate, the rotation of the screw will drive the push frame to slide along the surface of the workbench, and the push frame will drive the plate to move in the direction close to the cutting disc, so that the plate can be cut. The movement of the push frame drives the movement of the plate, which can avoid the damage caused by manual feeding and cutting, reduce the risk to manual labor during cutting, and improve the safety of the cutting equipment.

[0016] Preferably, a tensioning device is provided on the surface of the gantry, and the tensioning device includes a fixed block, which is fixedly connected to the gantry, and a screw is threadedly connected to the surface of the fixed block, one end of the screw is fixedly connected to a handle, and the other end of the screw is rotatably connected to a tensioning wheel.

[0017] The effects achieved by the above components are: by setting up a tensioning device, the tightness of the belt can be quickly adjusted to ensure proper contact between the belt and the driving pulley and the driven pulley, reducing friction and wear, extending the service life of the belt, and improving the transmission efficiency of the belt. The tensioning device can effectively control the tightness of the belt, making it run more smoothly and reliably during the transmission process, thereby improving the working efficiency of the equipment.

[0018] Preferably, a ring is rotatably connected to the surface of the tensioning wheel, and the ring is slidably connected to the belt.

[0019] The effect achieved by the above components is that when the belt is transmitting, it will drive the ring to rotate, and the ring can reduce the friction between the belt and the tensioning wheel, thereby reducing the wear between the belt and the tensioning wheel.

[0020] Preferably, a fixing rod is fixedly connected to the surface of the tensioning wheel, and the fixing rod is slidably connected to the fixing block.

[0021] The effect achieved by the above components is that the movement of the tensioning wheel drives the fixing rod to slide along the surface of the fixing block. The fixing rod can prevent the tensioning wheel from rotating with the screw, thereby making it more convenient to adjust the tightness of the belt.

[0022] In summary:

[0023] 1. In the present invention, by providing a clamping device, the aluminum-plastic composite panel can be clamped and limited in position, thereby preventing the aluminum-plastic composite panel from being pushed and deflected by workers when cutting the aluminum-plastic composite panel. By limiting the movement path of the aluminum-plastic composite panel, the accuracy and precision of the cutting equipment are improved. The clamping device can ensure that the aluminum-plastic composite panel maintains a stable position during the cutting process, reducing errors and thus improving work efficiency.

[0024] 2. In the present invention, by providing a tensioning device, the tightness of the belt can be quickly adjusted to ensure proper contact between the belt and the driving pulley and the driven pulley, thereby reducing friction and wear, extending the service life of the belt, and improving the transmission efficiency of the belt. The tensioning device can effectively control the tightness of the belt, making it run more smoothly and reliably during the transmission process, thereby improving the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0026] Figure 2 This is a structural diagram of the screw rod of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the bolt of the utility model;

[0028] Figure 4This is a schematic structural diagram of the driven wheel of the utility model;

[0029] Figure 5 This is a schematic structural diagram of the tensioning device of the utility model;

[0030] Figure 6 For this utility model Figure 5 Schematic diagram of the disassembled structure.

[0031] Legend: 1. Workbench; 2. Gantry; 3. Electric motor; 4. Driving wheel; 5. Cutting disc; 6. Driven wheel; 7. Belt; 8. Clamping device; 801. Turning handle; 802. Gear; 803. First rack; 804. Second rack; 805. Fixing bar; 806. Clamping plate; 807. Roller; 808. Fixing plate; 809. Servo motor; 810. Screw; 811. Pushing frame; 812. Bolt; 813. Anti-slip pad; 9. Tensioning device; 91. Fixing block; 92. Screw; 93. Tensioning pulley; 94. Ring; 95. Fixing rod; 96. Handle. DETAILED DESCRIPTION

[0032] Reference Figure 1 and Figure 4 As shown, the utility model provides a technical solution: a cutting device for processing aluminum-plastic composite panels, comprising a workbench 1 and a cutting disc 5, the upper surface of the workbench 1 is fixedly connected to a gantry 2, the surface of the gantry 2 is fixedly connected to a motor 3, the output end of the motor 3 is fixedly connected to a driving wheel 4, the surface of the cutting disc 5 is fixedly connected to a driven wheel 6, the surfaces of the driving wheel 4 and the driven wheel 6 are both transmission-connected with a belt 7, the surface of the workbench 1 is provided with a clamping device 8, and the surface of the gantry 2 is provided with a tensioning device 9.

[0033] The specific configuration and function of the clamping device 8 and the tensioning device 9 will be described in detail below.

[0034] Reference Figure 2 and Figure 3As shown, in this embodiment: the clamping device 8 includes a handle 801, the handle 801 is rotatably connected to the workbench 1, the surface of the handle 801 is fixedly connected to a gear 802, the surface of the gear 802 is meshed with a first rack 803, the surface of the gear 802 is meshed with a second rack 804, the surface of the first rack 803 is fixedly connected to a fixed bar 805, the surface of the second rack 804 is fixedly connected to a fixed plate 808, and the surfaces of the fixed bar 805 and the fixed plate 808 are fixedly connected to a clamping plate 806. By providing the clamping device 8, the aluminum-plastic composite panel can be clamped and limited to avoid workers from moving the aluminum-plastic composite panel during operation. When the aluminum-plastic composite panel is pushed and deflected during cutting, the accuracy and precision of the cutting equipment are improved by limiting the moving path of the aluminum-plastic composite panel. The clamping device 8 can ensure that the aluminum-plastic composite panel maintains a stable position during the cutting process, reducing errors and thus improving work efficiency. The surface of the clamping plate 806 is rotatably connected with a plurality of rollers 807, so that the rollers 807 are against the surface of the plate. The rollers 807 have the effect of reducing the friction between the plate and the clamping plate 806, thereby making it more convenient to move the plate for cutting. The surface of the handle 801 is threadedly connected with a bolt 812. After fixing the position of the plate, the handle 801 is rotated. Bolt 812, bolt 812 moves with the help of the thread in the handle 801, the movement of bolt 812 will drive the anti-skid pad 813 to move, bolt 812 can fix the position of gear 802, thereby fixing the position of the plate, bolt 812 can prevent the gear 802 from rotating and affecting the cutting accuracy of the plate, one end of bolt 812 is glued with anti-skid pad 813, anti-skid pad 813 is made of rubber, the anti-skid pad 813 is pressed against the surface of the workbench 1, the anti-skid pad 813 increases the friction force, and improves the fixing effect of bolt 812, the surface of the workbench 1 is fixedly connected to the servo motor 80 9. The output end of the servo motor 809 is fixedly connected to a screw rod 810, which is rotatably connected to the workbench 1. The arc surface of the screw rod 810 is threadedly connected to a push rack 811. The output end of the servo motor 809 will drive the screw rod 810 to rotate. The rotation of the screw rod 810 will drive the push rack 811 to slide along the surface of the workbench 1. The push rack 811 will drive the plate to move toward the cutting disc 5, so that the plate can be cut. The plate is driven by the movement of the push rack 811, which can avoid the damage caused by manual feeding for cutting, reduce the risk to manual labor during cutting, and improve the safety of the cutting equipment.

[0035] Reference Figure 5 and Figure 6As shown, specifically, the tensioning device 9 includes a fixed block 91, which is fixedly connected to the gantry 2, and a screw 92 is threadedly connected to the surface of the fixed block 91. One end of the screw 92 is fixedly connected to a handle 96, and the other end of the screw 92 is rotatably connected to a tensioning wheel 93. By setting the tensioning device 9, the tightness of the belt 7 can be quickly adjusted to ensure proper contact between the belt 7 and the driving wheel 4 and the driven wheel 6, reduce friction and wear, extend the service life of the belt 7, and improve the transmission efficiency of the belt 7. The tensioning device 9 can effectively control the tightness of the belt 7, making it run more smoothly and reliably during the transmission process, thereby improving the equipment The fixing rod 95 can prevent the tension wheel 93 from rotating with the screw 92, thereby making it easier to adjust the tightness of the belt 7.

[0036] Working principle: when it is necessary to cut the aluminum-plastic composite panel, first place the panel on the workbench 1, then turn the handle 801, which will drive the gear 802 to rotate, and the gear 802 will drive the first rack 803 and the second rack 804 to move, and the first rack 803 will drive the fixed bar 805 to move, and at the same time the second rack 804 will drive the fixed plate 808 to move, and finally the fixed bar 805 and the fixed plate 808 will drive the clamping plate 806 to move towards the panel until the roller 807 is against the surface of the panel, and the roller 807 can reduce the contact between the panel and the panel. The friction between the clamping plates 806 makes it easier to move the plate for cutting. After the position of the plate is fixed, the bolt 812 is turned. The bolt 812 moves with the help of the thread in the turning handle 801. The movement of the bolt 812 drives the anti-skid pad 813 to move until the anti-skid pad 813 is against the surface of the workbench 1. At this time, the position of the gear 802 can be fixed, thereby fixing the position of the plate. The bolt 812 can prevent the gear 802 from rotating and affecting the cutting accuracy of the plate. The anti-skid pad 813 increases the friction. Improve the fixing effect of the bolt 812, then start the motor 3, the output end of the motor 3 will drive the driving wheel 4 to rotate, the rotation of the driving wheel 4 will be transmitted by the belt 7 to drive the driven wheel 6 to rotate, and then drive the cutting disc 5 to rotate, then start the servo motor 809, the output end of the servo motor 809 will drive the screw rod 810 to rotate, the rotation of the screw rod 810 will drive the pushing frame 811 to slide along the surface of the workbench 1, and the pushing frame 811 will drive the plate to move in the direction close to the cutting disc 5, so that the plate can be cut, and the plate is driven by the movement of the pushing frame 811 to move, which can avoid the damage caused by manual feeding for cutting, reduce the risk to workers during cutting, and improve the safety of the cutting equipment. By providing the clamping device 8, the aluminum-plastic composite panel can be clamped and limited, avoiding the situation where the worker pushes the aluminum-plastic composite panel and deflects it when cutting the aluminum-plastic composite panel. By limiting the moving path of the aluminum-plastic composite panel, the accuracy and precision of the cutting equipment are improved. The clamping device 8 can ensure that the aluminum-plastic composite panel maintains a stable position during the cutting process, reduce errors, and thus improve work efficiency.

[0037] When the belt 7 is used for transmission for a long time, the tensioning device 9 needs to be used to adjust the tightness of the belt 7. First, turn the handle 96, which will drive the screw 92 to rotate. The rotation of the screw 92 will move with the help of the thread in the fixed block 91. The movement of the screw 92 will drive the tensioning wheel 93 to move. The movement of the tensioning wheel 93 will drive the fixing rod 95 to slide along the surface of the fixed block 91. The fixing rod 95 can prevent the tensioning wheel 93 from rotating with the screw 92, so that the tightness of the belt 7 can be adjusted more conveniently. When the belt 7 is transmitting, , which will drive the ring 94 to rotate. The ring 94 reduces the friction between the belt 7 and the tensioning wheel 93, and reduces the wear between the belt 7 and the tensioning wheel 93. By setting the tensioning device 9, the tightness of the belt 7 can be quickly adjusted to ensure proper contact between the belt 7 and the driving wheel 4 and the driven wheel 6, reducing friction and wear, extending the service life of the belt 7, and improving the transmission efficiency of the belt 7. The tensioning device 9 can effectively control the tightness of the belt 7, making it run more smoothly and reliably during the transmission process, thereby improving the working efficiency of the equipment.

[0038] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A cutting device for processing aluminum-plastic composite panels, comprising a workbench (1) and a cutting disc (5), wherein the upper surface of the workbench (1) is fixedly connected to a gantry (2), the surface of the gantry (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a driving wheel (4), the surface of the cutting disc (5) is fixedly connected to a driven wheel (6), the surfaces of the driving wheel (4) and the driven wheel (6) are both connected to a belt (7), and the surface of the workbench (1) is provided with a clamping device (8), characterized in that: The clamping device (8) includes a turning handle (801), the turning handle (801) is rotatably connected to the workbench (1), the surface of the turning handle (801) is fixedly connected to a gear (802), the surface of the gear (802) is meshed with a first rack (803), the surface of the gear (802) is meshed with a second rack (804), the surface of the first rack (803) is fixedly connected to a fixing bar (805), the surface of the second rack (804) is fixedly connected to a fixing plate (808), and the surfaces of the fixing bar (805) and the fixing plate (808) are both fixedly connected to a clamping plate (806).

2. The cutting device for processing aluminum-plastic composite panels according to claim 1, characterized in that: The surface of the clamping plate (806) is rotatably connected to a plurality of rollers (807).

3. The cutting device for processing aluminum-plastic composite panels according to claim 1, characterized in that: The surface of the turning handle (801) is threadedly connected with a bolt (812).

4. The cutting device for processing aluminum-plastic composite panels according to claim 3, characterized in that: One end of the bolt (812) is glued with an anti-skid pad (813), and the anti-skid pad (813) is made of rubber.

5. The cutting device for processing aluminum-plastic composite panels according to claim 1, characterized in that: A servo motor (809) is fixedly connected to the surface of the workbench (1), an output end of the servo motor (809) is fixedly connected to a screw rod (810), the screw rod (810) is rotatably connected to the workbench (1), and a push frame (811) is threadedly connected to the arc surface of the screw rod (810).

6. The cutting device for processing aluminum-plastic composite panels according to claim 1, characterized in that: A tensioning device (9) is provided on the surface of the gantry (2), and the tensioning device (9) comprises a fixed block (91), the fixed block (91) is fixedly connected to the gantry (2), a screw rod (92) is threadedly connected to the surface of the fixed block (91), one end of the screw rod (92) is fixedly connected to a handle (96), and the other end of the screw rod (92) is rotatably connected to a tensioning wheel (93).

7. The cutting device for processing aluminum-plastic composite panels according to claim 6, characterized in that: The surface of the tension wheel (93) is rotatably connected to a ring (94), and the ring (94) is slidably connected to the belt (7).

8. The cutting device for processing aluminum-plastic composite panels according to claim 6, characterized in that: A fixing rod (95) is fixedly connected to the surface of the tension wheel (93), and the fixing rod (95) is slidably connected to the fixing block (91).

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