Metal foam collecting frame of metal band sawing machine
By designing the metal foam collection frame of the metal band saw machine, using a thick and thin leakage grid combined with a shaking component and a stepper motor-driven connection plate system, the problem of difficult separation between metal foam and coolant is solved, and efficient metal foam recycling and coolant recycling is achieved, improving the safety and environmental protection of the equipment.
Patent Information
- Application Number
- CN202422284397.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The metal foam generated by the metal band saw machine during the cutting process is mixed with the coolant, making it difficult to effectively separate, resulting in inefficient metal foam recycling and waste of coolant resources, affecting the safety of the environment and equipment.
A metal foam collection frame of a metal band saw machine is designed, including a thick and thin filter net, and the separation of metal foam and liquid is achieved through a shaking component and a connecting plate system driven by a stepper motor.
It realizes efficient separation of metal foam and liquid, improves the recycling quality of metal foam and the recycling rate of coolant, and reduces environmental pollution and equipment damage.
Smart Images

Figure CN223198169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal band sawing machines, and more specifically, to a metal foam collecting frame of a metal band sawing machine. Background Art
[0002] In the metalworking industry, metal band saws are essential cutting equipment, widely used for precise cutting of various metal materials. However, during the cutting process, metal band saws generate a large amount of waste material, a mixture of metal foam and coolant. If this waste material is not promptly and effectively handled, it will not only affect the working environment but may also damage the equipment, increasing the difficulty and cost of subsequent processing. Therefore, a metal foam collection frame is needed to collect and separate it.
[0003] Traditional methods for handling metal band saw waste often have numerous shortcomings. First, the mixing of metal foam and coolant makes it difficult to separate the mixture directly, resulting in low metal foam recovery efficiency and poor quality, limiting its reuse value. Second, failure to effectively recover the coolant in the mixed waste results in a waste of resources and potential environmental pollution. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a metal foam collecting frame for a metal band sawing machine to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal foam collection frame of a metal band saw comprises a frame body, an inner wall of the frame body is provided with a first limit groove and a second limit groove, the first limit groove is arranged above the second limit groove, a coarse leakage net is slidably connected inside the first limit groove, the bottom of both sides of the coarse leakage net are fixedly connected with a shaking assembly, a plurality of reset springs are connected to the bottom of the coarse leakage net near the four corners, a plurality of protrusions are fixedly connected to the surface of the coarse leakage net, a plurality of drainage holes are provided on the surface of the protrusion, and a fine leakage net is slidably connected inside the second limit groove.
[0006] As a further description of the above technical solution:
[0007] The shaking assembly includes a first fixed rod fixedly connected to the leakage net, a first slider fixedly connected to the bottom of the first fixed rod, a slideway slidably connected to the outside of the first slider, the slideway is fixedly connected to the frame, and a first connecting rod is fixedly connected to one side of the first slider.
[0008] As a further description of the above technical solution:
[0009] The first connecting rod is externally sleeved with a first connecting plate and a second connecting plate, the second connecting plate is arranged on the outside of the first connecting plate, the end of the first connecting plate is movably connected to the first movable shaft, the end of the first movable shaft is located on the inner side of the first connecting plate and is movably connected to the third connecting plate, and the other end of the first movable shaft is movably connected to the outside of the fourth connecting plate.
[0010] As a further description of the above technical solution:
[0011] One end of the fourth connecting plate is movably connected to the second connecting rod, one end of the second connecting rod is located inside the fourth connecting plate and movably connected to the fifth connecting plate, one end of the fifth connecting plate is connected to the second connecting plate, and a second movable shaft is movably connected between the ends of the second connecting plate and the fifth connecting plate.
[0012] As a further description of the above technical solution:
[0013] One end of the second connecting rod is located on an inner slideway fixedly connected to a second sliding block, and the bottom of the second sliding block is fixedly connected to a second fixing rod.
[0014] As a further description of the above technical solution:
[0015] A stepping motor for driving the third connecting plate to rotate is installed on the outer wall of the frame, and the stepping motor is fixedly connected to the outer wall of the frame by bolts.
[0016] As a further description of the above technical solution:
[0017] The bottom of the frame is connected with a water outlet pipe, the front surface of the frame is provided with an observation window, and the edge frame of the observation window is connected to the outer wall of the frame through a hinge.
[0018] The technical effects and advantages of this utility model are:
[0019] By setting a shaking assembly, pouring the metal foam and liquid mixture into the utility model, starting the stepping motor, the stepping motor drives the third connecting plate at the output end to swing, the swing of the third connecting plate causes the first movable shaft and the fourth connecting plate to move, the movement of the first movable shaft and the fourth connecting plate drives the second connecting rod, the fifth connecting plate, the second movable shaft, the second connecting plate, the first connecting plate and the first connecting rod to move, so that the first slider and the second slider move up and down in the slideway, the first slider and the second slider cause the first fixed rod and the second fixed rod to move up and down, synchronously driving the coarse leakage net and the fine leakage net to shake, so that the metal foam and the liquid are separated twice, preventing the metal foam from blocking the leakage net, and achieving the effect of separating the metal foam and the liquid;
[0020] By setting up protrusions, drainage holes, coarse mesh and fine mesh, the protrusions on the surface of the coarse mesh block larger metal foam, and smaller metal foam falls from the drainage holes to the fine mesh for secondary filtration. When the separation is completed, the liquid flows out through the water outlet pipe at the bottom of the frame, the coarse metal foam remains on the coarse mesh, and the fine metal foam remains on the fine mesh. The observation window is opened to take out the fine metal foam from the fine mesh, thereby achieving the effect of collecting metal foam and liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0022] Figure 2 It is a schematic diagram of the overall internal structure of the utility model.
[0023] Figure 3 This is a schematic diagram of the motion structure of the coarse and fine meshes of the utility model.
[0024] Figure 4 This is a schematic structural diagram of the shaking component of the present utility model.
[0025] Figure 5 For this utility model Figure 1 Enlarged view of part A.
[0026] The accompanying drawings are marked as follows: 1. frame; 2. first limiting groove; 3. second limiting groove; 4. coarse leakage net; 5. return spring; 6. fine leakage net; 7. first fixed rod; 8. first slider; 9. slide; 10. first connecting rod; 11. first connecting plate; 12. second connecting plate; 13. first movable axis; 14. third connecting plate; 15. fourth connecting plate; 16. second connecting rod; 17. fifth connecting plate; 18. second movable axis; 19. second slider; 20. second fixed rod; 21. stepping motor; 22. water outlet pipe; 23. observation window; 24. protrusion; 25. drainage hole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] As attached Figure 1-5The metal foam collection frame of the metal band saw shown includes a frame body 1. The inner wall of the frame body 1 is provided with a first limiting groove 2 and a second limiting groove 3. The first limiting groove 2 is arranged above the second limiting groove 3. A coarse leakage net 4 is slidably connected inside the first limiting groove 2. The bottoms of both sides of the coarse leakage net 4 are fixedly connected with shaking components. A plurality of reset springs 5 are connected to the bottom of the coarse leakage net 4 near the four corners. A plurality of protrusions 24 are fixedly connected to the surface of the coarse leakage net 4. A plurality of drainage holes 25 are provided on the surface of the protrusion 24. A fine leakage net 6 is slidably connected inside the second limiting groove 3. The protrusion 24 serves to block larger metal foam.
[0029] In some embodiments, according to Figure 4 As shown, the shaking assembly includes a first fixed rod 7 fixedly connected to the leakage net 4, a first slider 8 fixedly connected to the bottom of the first fixed rod 7, a slide 9 slidingly connected to the outside of the first slider 8, the slide 9 is fixedly connected to the frame 1, and a first connecting rod 10 is fixedly connected to one side of the first slider 8. The slide 9 enables the first slider 8 and the first fixed rod 7 to move only up and down.
[0030] In some embodiments, according to Figure 4 As shown, the first connecting rod 10 is externally sleeved with a first connecting plate 11 and a second connecting plate 12, the second connecting plate 12 is arranged on the outside of the first connecting plate 11, the end of the first connecting plate 11 is movably connected to the first movable shaft 13, the end of the first movable shaft 13 is located on the inner side of the first connecting plate 11 and is movably connected to the third connecting plate 14, and the other end of the first movable shaft 13 is movably connected to the outside of the fourth connecting plate 15. The first movable shaft 13 enables the first connecting plate 11 and the fourth connecting plate 15 to swing up and down.
[0031] In some embodiments, according to Figure 4 As shown, one end of the fourth connecting plate 15 is movably connected to the second connecting rod 16, one end of the second connecting rod 16 is located inside the fourth connecting plate 15 and is movably connected to the fifth connecting plate 17, one end of the fifth connecting plate 17 is connected to the second connecting plate 12, and a second movable shaft 18 is movably connected between the ends of the second connecting plate 12 and the fifth connecting plate 17. The second movable shaft 18 enables the second connecting plate 12 and the fifth connecting plate 17 to swing up and down.
[0032] In some embodiments, according to Figure 4 As shown, one end of the second connecting rod 16 is located on the inner slide 9 fixedly connected to the second slider 19, and the bottom of the second slider 19 is fixedly connected to the second fixing rod 20. The slide 9 allows the second slider 19 and the second fixing rod 20 to move only up and down.
[0033] In some embodiments, according to Figure 2As shown, a stepper motor 21 for driving the third connecting plate 14 to rotate is installed on the outer wall of the frame 1. The stepper motor 21 is fixedly connected to the outer wall of the frame 1 by bolts. The stepper motor 21 rotates the third connecting plate 14 at the output end.
[0034] In some embodiments, according to Figure 1 As shown, a water outlet pipe 22 is connected to the bottom of the frame 1, and an observation window 23 is provided on the front surface of the frame 1. The edge frame of the observation window 23 is connected to the outer wall of the frame 1 by a hinge. The water outlet pipe 22 can discharge the liquid inside the collection frame.
[0035] The working principle of the present invention is as follows: a mixture of metal foam and liquid is poured into the present invention, and the stepping motor 21 is started. The stepping motor 21 drives the third connecting plate 14 at the output end to swing. The swing of the third connecting plate 14 causes the first movable shaft 13 and the fourth connecting plate 15 to move. The movement of the first movable shaft 13 and the fourth connecting plate 15 drives the second connecting rod 16, the fifth connecting plate 17, the second movable shaft 18, the second connecting plate 12, the first connecting plate 11 and the first connecting rod 10 to move, so that the first slider 8 and the second slider 19 move up and down in the slideway 9. The first slider 8 and the second slider 19 cause the first fixed rod 7 and the second fixed rod 20 to move up and down, driving the coarse leakage net 4 and the fine leakage net 6 to shake. The reset spring 5 prevents the coarse leakage net 4 from shifting. The coarse leakage net 4 and the fine leakage net 6 shake to prevent the metal foam from blocking the leakage net, thereby achieving the effect of separating the metal foam and the liquid.
[0036] The protrusions 24 on the surface of the coarse screen 4 block the larger metal foam, and the smaller metal foam falls from the drainage hole 25 to the fine screen 6 for secondary filtration. When the separation is completed, the liquid flows out through the water outlet pipe 22 at the bottom of the frame 1, and the coarse metal foam remains on the coarse screen 4, and the fine metal foam remains on the fine screen 6. The observation window 23 is opened to remove the fine metal foam from the fine screen 6, thereby achieving the effect of collecting the metal foam and liquid.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A metal foam collecting frame for a metal band saw, comprising a frame body (1), characterized in that: The inner wall of the frame (1) is provided with a first limiting groove (2) and a second limiting groove (3), the first limiting groove (2) is arranged above the second limiting groove (3), a coarse leakage net (4) is slidably connected inside the first limiting groove (2), the bottoms of both sides of the coarse leakage net (4) are fixedly connected with shaking components, the bottom of the coarse leakage net (4) near the four corners is connected with a plurality of return springs (5), the surface of the coarse leakage net (4) is fixedly connected with a plurality of protrusions (24), the surface of the protrusion (24) is provided with a plurality of drainage holes (25), and the second limiting groove (3) is slidably connected with a fine leakage net (6).
2. The metal foam collecting frame of the metal band saw according to claim 1, characterized in that: The shaking assembly comprises a first fixing rod (7) fixedly connected to the leakage net (4), a first sliding block (8) fixedly connected to the bottom of the first fixing rod (7), a slideway (9) slidably connected to the outside of the first sliding block (8), the slideway (9) fixedly connected to the frame (1), and a first connecting rod (10) fixedly connected to one side of the first sliding block (8).
3. The metal foam collecting frame of the metal band saw according to claim 2, characterized in that: The first connecting rod (10) is externally sleeved with a first connecting plate (11) and a second connecting plate (12), the second connecting plate (12) is arranged on the outside of the first connecting plate (11), the end of the first connecting plate (11) is movably connected to a first movable shaft (13), the end of the first movable shaft (13) is located on the inner side of the first connecting plate (11) and is movably connected to a third connecting plate (14), and the other end of the first movable shaft (13) is movably connected to the outer side of a fourth connecting plate (15).
4. The metal foam collecting frame of the metal band saw according to claim 3, characterized in that: One end of the fourth connecting plate (15) is movably connected to the second connecting rod (16), one end of the second connecting rod (16) is located inside the fourth connecting plate (15) and is movably connected to the fifth connecting plate (17), one end of the fifth connecting plate (17) is connected to the second connecting plate (12), and a second movable shaft (18) is movably connected between the ends of the second connecting plate (12) and the fifth connecting plate (17).
5. The metal foam collecting frame of the metal band saw according to claim 4, characterized in that: One end of the second connecting rod (16) is located on the inner slideway (9) and is fixedly connected to a second sliding block (19). The bottom of the second sliding block (19) is fixedly connected to a second fixing rod (20).
6. The metal foam collecting frame of the metal band saw according to claim 5, characterized in that: A stepping motor (21) for driving the third connecting plate (14) to rotate is installed on the outer wall of the frame (1), and the stepping motor (21) is fixedly connected to the outer wall of the frame (1) by bolts.
7. The metal foam collecting frame of the metal band saw according to claim 1, characterized in that: The bottom of the frame (1) is connected to a water outlet pipe (22), and the front surface of the frame (1) is provided with an observation window (23). The edge frame of the observation window (23) is connected to the outer wall of the frame (1) via a hinge.