Automatic integrated thread returning machine
By designing an automated integrated tooth rewinding machine, the automatic positioning and tooth rewinding of materials is achieved using lift control structure and cylinder components, the problem of low manual operation efficiency in the existing technology is solved and efficient automated production is achieved.
Patent Information
- Application Number
- CN202422497445.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-15
AI Technical Summary
When existing gearboxes are mass-produced or frequently replaced materials, their manual operation efficiency is low and cannot meet automation needs.
An automated integrated tooth rewinding machine is designed, using components such as lift control structure, tooth rewinding motor, clamping cylinder and material pushing cylinder to realize automatic positioning of materials, tooth rewinding and disengaging, and achieve continuous production through the conveying line.
It improves production efficiency, reduces manual operation time, can adapt to the positioning and processing of materials of different sizes, and realizes automatic tooth back processing.
Smart Images

Figure CN223198208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooth-returning machines, in particular to an automatic integrated tooth-returning machine. Background Art
[0002] Back-threading in screw thread repair usually refers to the process of repairing or processing the screw threads of a pre-tapped workpiece for the second time.
[0003] In the existing technology, when using a thread-returning machine to return the material, the staff needs to manually pick up the material to align it with the thread-returning plate. In the case of large-scale production or frequent material replacement, the manual operation method is inefficient. Therefore, an automated integrated thread-returning machine is needed to meet people's needs. Utility Model Content
[0004] The purpose of the present invention is to provide an automated integrated tooth-reversing machine to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automated integrated tooth-returning machine, comprising a support frame; a U-shaped frame is installed on the top side of the support frame, a lifting control structure is installed on the top side of the U-shaped frame, a tooth-returning motor is installed on the lifting control structure, and the tooth-returning structure is installed on the tooth-returning motor; a fixed seat is installed on the top side of the support frame, a positioning structure is installed on the fixed seat, a cylinder bracket is installed on one side of the support frame, and a pushing structure is installed on the cylinder bracket.
[0006] Preferably, the lifting control structure includes two supporting guide rods, both of which are installed on the top side of the U-shaped frame, the same mounting frame is installed on the two supporting guide rods, a downward pressure cylinder is installed on the mounting frame, a connecting rod is installed on the output end of the downward pressure cylinder, a lifting frame is installed on the connecting rod, a return motor is installed on one side of the lifting frame, and a shell is installed on the lifting frame.
[0007] Preferably, the inner wall of the lifting frame is provided with two guide sliding holes, and the two supporting guide rods are respectively slidably installed in the two guide sliding holes.
[0008] Preferably, the return gear structure includes a motor shaft, which is installed on the output end of the return gear motor, a transmission gear is sleeved on the motor shaft, a transmission belt is installed on the transmission gear, a transmission gear ring is installed on the transmission belt, a rotating column is sleeved on the transmission gear ring, the rotating column is rotatably installed on the lifting frame, a die mounting assembly is installed on the bottom side of the rotating column, and a die is movably installed on the bottom side of the die mounting assembly.
[0009] Preferably, a plurality of mounting screw holes are provided on the die mounting assembly and the die, and the same screw rod is installed in the internal threads of two mounting screw holes located on the same side.
[0010] Preferably, the positioning structure includes a clamping cylinder, which is mounted on the top side of the fixing seat. The clamping cylinder is provided with two clamping blocks, and both clamping blocks are provided with clamping claws, and both clamping claws are located below the rotating column.
[0011] Preferably, the pushing structure has a pushing cylinder, which is installed on a cylinder bracket. A movable frame is installed on the output end of the pushing cylinder. The movable frame is slidably installed on the top side of the support frame. Two positioning push blocks are movably installed on one side of the movable frame. Adjustment holes are provided on the two positioning push blocks. Two limiting screw holes are provided on the movable frame, and the two limiting screw holes correspond to the two adjustment holes respectively.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] (1) The utility model uses a conveyor line to convey the material to two positioning push blocks and uses two clamps to clamp and fix the material to position the material. At this time, the return motor and the downward pressure cylinder can be turned on at the same time, so that the die rotates while descending. During the process, the die will slowly fit on the material to perform return processing on the material. After the processing is completed, the die rises and separates from the material. At the same time, the clamps loosen the material and turn on the push cylinder. Under the action of the push cylinder, the processed material can be pushed back to the conveyor line, thereby realizing the positioning of the material, automatic return and removal of the material. Compared with manual operation, it can improve production efficiency and reduce manual operation time.
[0014] (2) The distance between the two positioning push blocks can be adjusted according to the size of the material, and the two clamping jaws can clamp materials of different sizes so as to position and fix materials of different sizes. The die on the die mounting assembly can be replaced by unscrewing the bolts in the mounting screw holes so that dies with different return hole diameters can be replaced according to the size of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of an automated integrated tooth-reversing machine proposed in the present invention;
[0016] Figure 2 This is a structural diagram of the U-shaped frame part of an automated integrated tooth-reversing machine proposed in the utility model;
[0017] Figure 3 This is a partial structural diagram of an automated integrated tooth-reversing machine proposed in the present invention;
[0018] Figure 4 This is a schematic diagram of the die structure of an automated integrated back-threading machine proposed in this utility model;
[0019] Figure 5This is a schematic diagram of the active frame structure of an automated integrated tooth-reversing machine proposed in the present invention;
[0020] Figure 6 This is a schematic diagram of the cross-sectional structure of the movable frame of an automated integrated tooth-returning machine proposed in the utility model.
[0021] In the figure: 100, support frame; 200, U-shaped frame; 201, support guide rod; 202, mounting frame; 203, downward pressure cylinder; 204, connecting rod; 205, lifting frame; 206, housing; 207, guide slide hole; 300, return motor; 301, motor shaft; 302, transmission gear; 303, transmission belt; 304, transmission gear ring; 305, rotating column; 306, die mounting assembly; 307, die; 308, mounting screw hole; 400, fixing seat; 401, clamping cylinder; 402, clamping block; 403, clamping claw; 500, cylinder bracket; 501, pushing cylinder; 502, movable frame; 503, positioning push block; 504, adjustment hole; 505, limiting screw hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figure 1-6 The utility model provides a technical solution: an automated integrated tooth-cutting machine, comprising a support frame 100; a U-shaped frame 200 is installed on the top side of the support frame 100, and a lifting control structure is installed on the top side of the U-shaped frame 200, a tooth-cutting motor 300 is installed on the lifting control structure, and the tooth-cutting motor 300 is installed on the tooth-cutting structure, a fixed seat 400 is installed on the top side of the support frame 100, and a positioning structure is installed on the fixed seat 400, a cylinder bracket 500 is installed on one side of the support frame 100, and a pushing structure is installed on the cylinder bracket 500, the lifting control structure can be used to control the descent of the tooth-cutting structure and perform tooth-cutting processing on the material, and by setting the positioning structure, the position of the material can be fixed to prevent the material from shifting, and the material that has completed the tooth-cutting can be pushed out from the processing location in conjunction with the pushing structure.
[0024] Furthermore, the lifting control structure includes two supporting guide rods 201, both of which are installed on the top side of the U-shaped frame 200. The same mounting frame 202 is installed on the two supporting guide rods 201, and a downward pressure cylinder 203 is installed on the mounting frame 202. The output end of the downward pressure cylinder 203 is installed with a connecting rod 204, and a lifting frame 205 is installed on the connecting rod 204. The return motor 300 is installed on one side of the lifting frame 205, and a shell 206 is installed on the lifting frame 205. When the downward pressure cylinder 203 is started, its output end will push the connecting rod 204 to descend, and the descending connecting rod 204 will drive the lifting frame 205 to descend.
[0025] Furthermore, two guide sliding holes 207 are provided on the inner wall of the lifting frame 205, and the two support guide rods 201 are respectively slidably installed in the two guide sliding holes 207. During the descending process of the lifting frame 205, it will slide on the two support guide rods 201 respectively through the two guide sliding holes 207, limiting the lifting frame 205 to move only in the vertical direction.
[0026] Furthermore, the return gear structure includes a motor shaft 301, which is mounted on the output end of the return gear motor 300, and a transmission gear 302 is sleeved on the motor shaft 301, and a transmission belt 303 is installed on the transmission gear 302, and a transmission gear ring 304 is installed on the transmission belt 303. A rotating column 305 is sleeved on the transmission gear ring 304, and the rotating column 305 is rotatably mounted on the lifting frame 205. A die mounting assembly 306 is installed on the bottom side of the rotating column 305, and a die 307 is movably mounted on the bottom side of the die mounting assembly 306. The output end of the return gear motor 300 will drive the transmission gear 302 to rotate. When the transmission gear 302 rotates, it will drive the transmission gear ring 304 to rotate through the transmission cooperation with the transmission belt 303, so that the transmission gear ring 304 drives the rotating column 305 to rotate on the lifting frame 205, and the continuously rotating rotating column 305 will drive the die mounting assembly 306 and the die 307 to rotate.
[0027] Furthermore, multiple mounting screw holes 308 are provided on the die mounting assembly 306 and the die 307. The same screw is installed in the inner threads of the two mounting screw holes 308 on the same side. By rotating the screw in the mounting screw hole 308 and unscrewing it from the rotating column 305, the die 307 with a different thread diameter can be replaced for use.
[0028] Furthermore, the positioning structure includes a clamping cylinder 401, which is installed on the top side of the fixed base 400. Two clamping blocks 402 are provided on the clamping cylinder 401, and both clamping blocks 402 are installed with clamping claws 403. Both clamping claws 403 are located below the rotating column 305. When the clamping cylinder 401 is turned on, the clamping cylinder 401 drives the two clamping claws 403 to move and approach through the two clamping blocks 402 to clamp the material.
[0029] Example 2: Figure 1-6 In order to quickly push the processed materials away from the processing area, a pushing structure is arranged on the cylinder bracket 500. The pushing structure pushes the material cylinder 501. The pushing cylinder 501 is installed on the cylinder bracket 500. A movable frame 502 is installed on the output end of the pushing cylinder 501. The movable frame 502 is slidably installed on the top side of the support frame 100. Two positioning push blocks 503 are movably installed on one side of the movable frame 502. Adjustment holes 504 are provided on the two positioning push blocks 503. Two limiting screw holes 505 are provided on the movable frame 502. The two limiting screw holes 505 are respectively connected to the two adjustment holes. Corresponding to the node hole 504, the pushing cylinder 501 is turned on, so that the output end of the pushing cylinder 501 pushes the movable frame 502 to slide on the support frame 100, and the sliding movable frame 502 will drive the two positioning push blocks 503 to move, so that the moving positioning push blocks 503 push the workpiece back to the conveyor line for transportation. The two positioning push blocks 503 can be fixed by using bolts passing through the adjustment hole 504 and screwed into the limit screw hole 505 on the movable frame 502. After loosening the bolts, the spacing between the two positioning push blocks 503 can be adjusted according to the material size. The remaining features are the same as those in Example 1.
[0030] The working principle is as follows: when in use, the material that needs to be returned is transported to the two positioning push blocks 503 through the conveyor line, and then the pushing cylinder on the conveyor line is used to push the material between the two movable frames 502, and the two positioning push blocks 503 are used for preliminary positioning. At the same time, the material will be located between the two clamping claws 403, and then the clamping cylinder 401 is turned on, so that the clamping cylinder 401 drives the two clamping claws 403 to move and approach through the two clamping blocks 402 to clamp the material. At this time, the return motor 300 and the downward pressure cylinder 203 can be turned on, and the output end of the return motor 300 will drive the motor shaft 301 to rotate, so that the motor shaft 30 1 drives the transmission gear 302 to rotate. When the transmission gear 302 rotates, it drives the transmission ring 304 to rotate through the transmission cooperation with the transmission belt 303, so that the transmission ring 304 drives the rotating column 305 to rotate on the lifting frame 205. The continuously rotating rotating column 305 drives the die mounting assembly 306 and the die 307 to rotate. When the downward pressure cylinder 203 is started, its output end pushes the connecting rod 204 to descend. The descending connecting rod 204 drives the lifting frame 205 to descend, and then the lifting frame 205 drives the return motor 300 and the rotating column 305 to descend, so that the die mounting assembly 306 and the die 307 are connected. 307 can move downward while rotating, so that the descending and rotating die 307 is slowly sleeved on the workpiece, and the workpiece is processed. After completion, the die 307 is controlled to rise and separate from the workpiece by using the downward pressure cylinder 203. At this time, the clamping cylinder 401 can be controlled to loosen the two clamping claws 403 from the workpiece, and then the pushing cylinder 501 is turned on so that the output end of the pushing cylinder 501 pushes the movable frame 502 to slide on the support frame 100. The sliding movable frame 502 will drive the two positioning push blocks 503 to move, so that the moving positioning push blocks 503 push the workpiece back to the conveyor line for transportation, and then re-convey other The workpiece is processed in this reciprocating manner to achieve continuous back-threading processing, and the die 307 can be removed from the rotating column 305 by rotating the screw in the mounting screw hole 308 and unscrewing it from the rotating column 305, so that the die 307 with different back-threading hole diameters can be replaced for use according to the size of the material. At the same time, the two positioning push blocks 503 can be fixed by passing the bolts through the adjusting hole 504 and screwed into the limiting screw hole 505 on the movable frame 502. After loosening the bolts, the spacing between the two positioning push blocks 503 can be adjusted according to the size of the material, and the two clamping jaws 403 can also clamp materials of different sizes.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated integrated tooth-resetting machine, comprising a support frame (100); characterized in that: A U-shaped frame (200) is installed on the top side of the support frame (100), a lifting control structure is installed on the top side of the U-shaped frame (200), a tooth return motor (300) is installed on the lifting control structure, and a tooth return structure is installed on the tooth return motor (300), a fixing seat (400) is installed on the top side of the support frame (100), a positioning structure is installed on the fixing seat (400), a cylinder bracket (500) is installed on one side of the support frame (100), and a material pushing structure is installed on the cylinder bracket (500).
2. The automated integrated tooth-reversing machine according to claim 1, characterized in that: The lifting control structure comprises two supporting guide rods (201), both of which are mounted on the top side of a U-shaped frame (200), a same mounting frame (202) being mounted on the two supporting guide rods (201), a downward pressure cylinder (203) being mounted on the mounting frame (202), a connecting rod (204) being mounted on the output end of the downward pressure cylinder (203), a lifting frame (205) being mounted on the connecting rod (204), a tooth return motor (300) being mounted on one side of the lifting frame (205), and a housing (206) being mounted on the lifting frame (205).
3. The automated integrated tooth-reversing machine according to claim 2, characterized in that: The inner wall of the lifting frame (205) is provided with two guide sliding holes (207), and the two supporting guide rods (201) are respectively slidably installed in the two guide sliding holes (207).
4. The automated integrated tooth-reversing machine according to claim 1, characterized in that: The tooth return structure comprises a motor shaft (301), the motor shaft (301) is mounted on the output end of the tooth return motor (300), a transmission gear (302) is sleeved on the motor shaft (301), a transmission belt (303) is installed on the transmission gear (302), a transmission gear ring (304) is installed on the transmission belt (303), a rotating column (305) is sleeved on the transmission gear ring (304), the rotating column (305) is rotatably mounted on the lifting frame (205), a die mounting assembly (306) is mounted on the bottom side of the rotating column (305), and a die (307) is movably mounted on the bottom side of the die mounting assembly (306).
5. The automated integrated tooth-reversing machine according to claim 4, characterized in that: The die mounting assembly (306) and the die (307) are both provided with a plurality of mounting screw holes (308), and the two mounting screw holes (308) located on the same side are internally threaded with the same screw rod.
6. The automated integrated tooth-reversing machine according to claim 1, characterized in that: The positioning structure includes a clamping cylinder (401), which is installed on the top side of the fixed seat (400). The clamping cylinder (401) is provided with two clamping blocks (402), and the two clamping blocks (402) are both installed with clamping claws (403). The two clamping claws (403) are both located below the rotating column (305).
7. The automated integrated tooth-reversing machine according to claim 1, characterized in that: The pushing structure comprises a pushing cylinder (501), the pushing cylinder (501) being mounted on a cylinder bracket (500), a movable frame (502) being mounted on the output end of the pushing cylinder (501), the movable frame (502) being slidably mounted on the top side of the support frame (100), two positioning push blocks (503) being movably mounted on one side of the movable frame (502), both positioning push blocks (503) being provided with adjustment holes (504), and two limiting screw holes (505) being provided on the movable frame (502), the two limiting screw holes (505) respectively corresponding to the two adjustment holes (504).
Citation Information
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