Inserting rod mechanism and valve rod assembly mounting equipment
By designing the material storage conveying, moving alignment and top push-through assembly components of the insertion rod mechanism, the automatic installation of the rotating rod members is realized, solving the problems of material loss and labor intensity in the prior art, improving installation efficiency and reducing manual participation.
Patent Information
- Application Number
- CN202422336239.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The prior art transfer rods are problematic when installed on the valve rods, and the labor intensity of the assembly personnel is high.
A rod insertion mechanism is designed, including a material storage conveying assembly, a moving alignment assembly and a top pushing assembly. The material pick-up, alignment perforation and top pushing assembly of the rotating member is realized through a mechanized manner. The material storage conveying assembly is used to store and place the rotating member, and the moving alignment assembly is clamped and moved to a preset position, aligned with the perforation of the valve stem member, and the rear end of the top pushing rotation member of the top pushing assembly allows it to pass through the perforation.
It reduces the probability of material loss of rotating rods, reduces the labor intensity of assembly personnel, and realizes the automatic installation of rotating rods.
Smart Images

Figure CN223198434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas pressure reducing valve production, in particular to a rod insertion mechanism and valve stem assembly installation equipment. Background Art
[0002] A gas pressure reducing valve comprises a valve bottom cup assembly and a valve stem assembly rotatably connected to the inner cavity of the valve bottom cup assembly. The valve stem assembly can close the inner cavity of the valve bottom cup assembly and the air inlet of the air inlet pipe, so as to cut off the gas from entering the inner cavity of the valve bottom cup assembly. Figure 4 The valve stem assembly includes a valve stem member and a rotating rod member that passes through a hole in the valve stem member. The rotating rod member is a core component of the valve stem assembly that realizes rotational connection to the inner cavity of the valve bottom cup assembly.
[0003] In the existing technology, the work of installing the rotating rod on the valve stem needs to be completed manually by the assembler. Specifically, the assembler needs to take the rotating rod, align the perforation hole and insert the rotating rod before completing the work of installing the rotating rod on the valve stem. Among them, since the dimensions of the rotating rod and the perforation are relatively small, the problems that exist in the process of manually installing the rotating rod on the valve stem are: 1. The probability of material loss during the material removal process of the rotating rod is high; 2. The process of aligning the perforation hole and inserting the rotating rod is laborious and requires a high labor intensity for the assembler. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a rod insertion mechanism.
[0005] The utility model also provides a valve stem assembly installation device having the rod insertion mechanism.
[0006] According to a first aspect of the present invention, an insertion rod mechanism includes a frame, a material storage and conveying assembly, a moving alignment assembly, and a pushing and wearing assembly. The material storage and conveying assembly is arranged on the frame, and the material storage and conveying assembly is provided with an abutment block and a material conveying channel extending along the front and rear directions. The material conveying channel has an upward opening, the abutment block is located at the front side of the outlet of the material conveying channel, and a material taking gap is provided between the outlet of the material conveying channel and the abutment block. The material storage and conveying assembly can store the rotating rod and can drive the rotating rod to move in the material conveying channel to the abutment block. The abutment causes the front end portion of the rotating rod to be located in the material taking gap and the rear end portion to be located in the material conveying channel. The movable alignment component is provided on the frame. The movable alignment component can clamp the front end portion of the rotating rod through the material taking gap, and can move the clamped rotating rod away from the material conveying channel through the opening, and then move it to a preset position to align with the through-hole of the valve stem. The pushing and wearing component is provided on the movable alignment component. The pushing and wearing component can push the rear end portion of the rotating rod clamped by the movable alignment component, so that the front end portion of the aligned rotating rod moves through the through-hole of the valve stem.
[0007] A rod insertion mechanism according to an embodiment of the present invention has at least one of the following beneficial effects:
[0008] Through the above structure, the material storage and conveying assembly can store the rotating rod and drive the rotating rod to move in the material feeding channel to abut against the abutment block, so that the front end of the rotating rod is located in the material taking gap and the rear end is located in the material feeding channel. The moving alignment assembly can clamp the front end of the rotating rod through the material taking gap, and can move the clamped rotating rod away from the material feeding channel through the opening and then move it to a preset position to align with the through-hole of the valve stem. The pushing and wearing assembly can push the rear end of the rotating rod clamped by the moving alignment assembly, so that the front end of the aligned rotating rod moves through the through-hole Through the perforation of the valve stem, it can be seen that the material storage and conveying components, the moving alignment components and the pushing and inserting components of the rod insertion mechanism of the present application cooperate with each other, which can replace the manual work of picking up materials, aligning the perforation holes and pushing and inserting the rotating rod. Therefore, on the one hand, compared with the traditional manual material picking process, the mechanical clamping and picking process realized by the moving alignment component has a lower probability of material loss; on the other hand, the process of aligning the perforation holes and the action of inserting the rotating rod do not require manual participation, so the labor intensity of the assembler can be reduced.
[0009] According to some embodiments of the present invention, the material storage and conveying assembly includes a vibration plate and a direct vibration feeder, the vibration plate is provided on the frame, the vibration plate can store rotating rods, the direct vibration feeder is provided on the frame, the direct vibration feeder is provided with the abutment block and the material conveying channel, the direct vibration feeder is connected to the vibration plate, wherein the direct vibration feeder and the vibration plate can work together to drive the rotating rod on the vibration plate to move to the material conveying channel, and move in the material conveying channel to abut against the abutment block.
[0010] According to some embodiments of the present invention, the material storage and conveying assembly is provided with a baffle, which is located above the material conveying channel to close a portion of the opening, and the movable alignment assembly can move the clamped rotating rod away from the material conveying channel through another portion of the opening.
[0011] According to some embodiments of the present invention, the moving alignment component includes a first driving member, a mounting frame, a second driving member and a clamping member, the first driving member is arranged on the frame, the mounting frame is arranged on the first driving member, the pushing and wearing assembly is arranged on the rear side of the mounting frame, the second driving member is arranged on the front side of the mounting frame, and the clamping member is arranged on the second driving member, wherein the clamping member can clamp the front end portion of the rotating rod member through the material taking gap, the first driving member can drive the clamping member to move in the front and rear directions, and the second driving member can drive the clamping member to move in the up and down directions, so as to move the clamped rotating rod member away from the material delivery channel through the opening, and then move it to a preset position to align with the perforation of the valve stem member.
[0012] According to some embodiments of the present invention, the pushing and wearing assembly includes a third driving member, a fourth driving member and a pushing member, the third driving member is arranged on the rear side of the mounting frame, the fourth driving member is arranged on the third driving member, and the pushing member is arranged on the fourth driving member, wherein the third driving member can drive the pushing member to move downward so that the pushing member is at the same height as the rotating rod member clamped by the clamp member, and the fourth driving member can drive the pushing member forward so that the pushing member pushes the rear end portion of the rotating rod member clamped by the clamp member at the same height as the third driving member.
[0013] According to some embodiments of the present invention, the frame is provided with a jig and a pressing assembly, the jig is capable of accommodating the valve stem, and the pressing assembly is capable of pressing the valve stem on the jig.
[0014] According to some embodiments of the present invention, the pressing assembly includes a fifth driving member and a pressing member, the fifth driving member is arranged on the frame, and the pressing member is arranged on the fifth driving member, wherein the fifth driving member can drive the pressing member to rotate so that the pressing member presses against the valve stem member on the jig.
[0015] The valve stem assembly installation device according to the second embodiment of the present invention includes the rod insertion mechanism as described above.
[0016] The valve stem assembly installation device according to the embodiment of the present invention has at least the following beneficial effects: through the above structure, the material picking, aligning the perforation hole position and pushing and inserting of the rotating rod can be automatically realized.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 This is a structural diagram of an embodiment of the rod insertion mechanism of the present utility model;
[0020] Figure 2 for Figure 1 A partial enlarged view of part A shown in FIG;
[0021] Figure 3 for Figure 1 The structural diagram of the mobile alignment component and the push-through assembly shown in FIG;
[0022] Figure 4 This is a structural diagram of the valve stem assembly.
[0023] Reference numerals:
[0024] Frame 100, fixture 110;
[0025] Material storage and conveying assembly 200, vibration plate 210, direct vibration feeder 220, abutment block 221, material conveying channel 222, opening 222A;
[0026] Mobile alignment assembly 300, first driving member 310, mounting frame 320, second driving member 330, clamping member 340;
[0027] Pushing and wearing assembly 400, third driving member 410, fourth driving member 420, pushing member 430;
[0028] baffle 500;
[0029] The pressing component 600, the fifth driving member 610, and the pressing member 620;
[0030] Valve stem 710, through hole 711, rotating rod 720;
[0031] Reclaiming gap S. DETAILED DESCRIPTION
[0032] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0033] In the description of this utility model, if there are descriptions of first, second, third, fourth, fifth, etc., they are only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0034] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0035] In this utility model, unless otherwise expressly defined, terms such as "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to direct connection or indirect connection through an intermediate medium; fixed connection or detachable connection or integral molding; mechanical connection; internal communication between two components or interaction between two components. Those skilled in the art can reasonably determine the specific meanings of these terms in this utility model based on the specific content of the technical solution.
[0036] Reference Figures 1 to 3 The embodiment of the present invention is a rod insertion mechanism, which includes a frame 100, a material storage and conveying component 200, a moving alignment component 300 and a pushing and wearing component 400.
[0037] The storage and conveying assembly 200 is provided on the frame 100. The storage and conveying assembly 200 is provided with an abutment block 221 and a feeding channel 222 extending in the front and rear directions. The feeding channel 222 has an upwardly facing opening 222A. The abutment block 221 is located in front of the outlet of the feeding channel 222. A material taking gap S is provided between the outlet of the feeding channel 222 and the abutment block 221. The storage and conveying assembly 200 can store the rotating rod 720 and can drive the rotating rod 720 to move in the feeding channel 222 to abut against the abutment block 221, so that the front end of the rotating rod 720 is located in the material taking gap S and the rear end is located in the feeding gap S. Channel 222, the movable alignment component 300 is arranged on the frame 100, the movable alignment component 300 can clamp the front end of the rotating rod 720 through the material picking gap S, and can move the clamped rotating rod 720 away from the feeding channel 222 through the opening 222A, and then move it to a preset position to align with the through hole 711 of the valve stem 710, and the pushing and wearing component 400 is arranged on the movable alignment component 300. The pushing and wearing component 400 can push the rear end of the rotating rod 720 clamped by the movable alignment component 300, so that the front end of the aligned rotating rod 720 moves through the through hole 711 of the valve stem 710.
[0038] After the opening 222A is opened, the locking cam 720 is unlocked, and the locking cam 720 is unlocked, so that the locking cam 720 is unlocked. The front end of the rotating rod 720 moves through the through-hole 711 of the valve stem 710. It can be seen that the material storage and conveying component 200, the moving alignment component 300 and the pushing and inserting component 400 of the rod insertion mechanism of the present application cooperate with each other, which can replace the manual work of picking up materials, aligning the through-hole 711 and pushing and inserting the rotating rod 720. Therefore, on the one hand, compared with the traditional manual material picking process, the mechanical clamping and material picking process realized by the moving alignment component 300 has a lower probability of material loss; on the other hand, the process of aligning the through-hole 711 and the action of inserting the rotating rod 720 do not require manual participation, so the labor intensity of the assembler can be reduced.
[0039] The storage and conveying assembly 200 includes a vibration plate 210 and a direct vibration feeder 220 .
[0040] Reference Figure 1The vibration disk 210 is arranged on the frame 100, and the vibration disk 210 can store the rotating rod 720. The direct vibration feeder 220 is arranged on the frame 100. The direct vibration feeder 220 is provided with the above-mentioned abutment block 221 and the above-mentioned feeding channel 222. The direct vibration feeder 220 is connected to the vibration disk 210, wherein the direct vibration feeder 220 and the vibration disk 210 can work together to drive the rotating rod 720 on the vibration disk 210 to move to the feeding channel 222, and move in the feeding channel 222 to abut against the abutment block 221.
[0041] In some embodiments, the material storage and conveying assembly 200 only includes a vibration plate 210, which is arranged on the frame 100. The vibration plate 210 can store the rotating rod 720. The vibration plate 210 is provided with the above-mentioned abutment block 221 and the above-mentioned material delivery channel 222. The vibration plate 210 can work to drive the rotating rod 720 on the vibration plate 210 to move to the material delivery channel 222, and move in the material delivery channel 222 to abut against the abutment block 221.
[0042] In this embodiment, referring to Figure 1 and Figure 2 The direct vibration feeder 220 is provided with a baffle 500, which is located above the feeding channel 222 to close a portion of the opening 222A. The movable alignment component 300 can move the clamped rotating rod 720 away from the feeding channel 222 through the other portion of the opening 222A.
[0043] It is understandable that when the rotating rod 720 moves to abut against the abutting block 221 in the feeding channel 222 , the size of the rear end portion of the rotating rod 720 located in the feeding channel 222 corresponds to the size of the other partial opening 222A.
[0044] Through the above structure and the setting of the baffle 500 , the rotating rod 700 on the feeding channel 222 can be prevented from escaping through the above-mentioned opening 222A, thereby improving the stability of the rotating rod 700 when moving in the feeding channel 222 .
[0045] The movable alignment assembly 300 includes a first driving member 310 , a mounting bracket 320 , a second driving member 330 and a clamping member 340 .
[0046] Reference Figure 1 and Figure 3The first driving member 310 is arranged on the frame 100, the mounting frame 320 is arranged on the first driving member 310, the pushing and wearing assembly 400 is arranged on the rear side of the mounting frame 320, the second driving member 330 is arranged on the front side of the mounting frame 320, and the clamping member 340 is arranged on the second driving member 330, wherein the clamping member 340 can clamp the front end of the rotating rod member 720 through the material taking gap S, the first driving member 310 can drive the clamping member 340 to move in the front and rear directions, and the second driving member 330 can drive the clamping member 340 to move in the up and down directions, so as to move the clamped rotating rod member 720 away from the material delivery channel 222 through the above-mentioned other part of the opening 222A, and then move it to a preset position to align with the through hole 711 of the valve stem member 710.
[0047] In this embodiment, the first driving member 310 and the second driving member 330 are both configured as cylinders, and the clamping member 340 is configured as a pneumatic clamping jaw. Of course, in some embodiments, the first driving member 310 and the second driving member 330 are both configured as electric push rods, etc., and the clamping member 340 is configured as an electric clamping jaw, etc.
[0048] The pushing and wearing assembly 400 includes a third driving member 410 , a fourth driving member 420 and a pushing member 430 .
[0049] Reference Figure 1 and Figure 3 The third driving member 410 is arranged on the rear side of the mounting bracket 320, the fourth driving member 420 is arranged on the third driving member 410, and the pushing member 430 is arranged on the fourth driving member 420, wherein the third driving member 410 can drive the pushing member 430 to move downward so that the pushing member 430 is at the same height as the rotating rod member 720 clamped by the clamp member 340, and the fourth driving member 420 can drive the pushing member 430 to move forward so that the pushing member 430 pushes the rear end portion of the rotating rod member 720 clamped by the clamp member 340 at the same height as the third driving member 410.
[0050] It is understandable that the third driving member 410 can drive the pushing member 430 to move upward, and the fourth driving member 420 can drive the pushing member 430 to move backward to prevent the clamping member 340 from passing through the material removal gap S to clamp the front end of the rotating rod 720.
[0051] In this embodiment, referring to Figure 1 The frame 100 is provided with a fixture 110 and a pressing assembly 600 . The fixture 110 can accommodate the valve stem 710 , and the pressing assembly 600 can press the valve stem 710 on the fixture 110 .
[0052] With the above structure, the pressing assembly 600 can press the valve stem 710 on the jig 110 to reduce the probability of the valve stem 710 detaching upward from the jig 110 when the rotating rod 720 penetrates the through hole 711 .
[0053] The pressing assembly 600 includes a fifth driving member 610 and a pressing member 620 .
[0054] Reference Figure 1 The fifth driving member 610 is provided on the frame 100 , and the pressing member 620 is provided on the fifth driving member 610 , wherein the fifth driving member 610 can drive the pressing member 620 to rotate so that the pressing member 620 presses the valve stem member 710 on the fixture 110 .
[0055] It is understandable that the fifth driving component 610 can also drive the pressing component 620 to rotate, so that the pressing component 620 avoids the valve stem component 710 and is placed on the fixture 110 .
[0056] In this embodiment, the fifth driving member 610 is configured as a rotary cylinder. Of course, in some embodiments, the fifth driving member 610 can be configured as a telescopic cylinder. The fifth driving member 610 can drive the pressing member 620 to move in the vertical direction to avoid the valve stem 710 from being placed on the jig 110, or to press the valve stem 710 against the jig 110.
[0057] In summary, refer to Figure 1 The working process of the rod insertion mechanism is as follows: 1. The straight vibration feeder 220 and the vibration plate 210 work together to drive the rotating rod 720 on the vibration plate 210 to move to the feeding channel 222, and move to abut against the abutment block 221 in the feeding channel 222; 2. The clamping member 340 clamps the front end of the rotating rod 720 through the material taking gap S; 3. The second driving member 330 drives the clamping member 340 to move in the up and down direction, and the first driving member 310 drives the clamping member 340 to move in the front and back direction, so as to move the clamped rotating rod 720 away from the feeding channel 222 through the above-mentioned other part of the opening 222A and move it to the fixture 1 10 to align with the through-hole 711 of the valve stem member 710; 4. the fifth driving member 610 drives the pressing member 620 to rotate, so that the pressing member 620 presses the valve stem member 710 on the jig 110; 5. the third driving member 410 drives the pushing member 430 to move downward, so that the pushing member 430 is at the same height as the rotating rod member 720 clamped by the clamp member 340; 6. the fourth driving member 420 drives the pushing member 430 to move forward, so that the pushing member 430 pushes the rear end portion of the rotating rod member 720 clamped by the clamp member 340 at the same height as the rotating rod member 720, so that the front end portion of the aligned rotating rod member 720 moves through the through-hole 711 of the valve stem member 710.
[0058] The present invention also provides a valve stem assembly installation device, which includes the above-mentioned rod insertion mechanism. Through the above-mentioned structure, the work of taking out the rotating rod 720, aligning the hole 711, and pushing and inserting can be automatically achieved.
[0059] Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.
Claims
1. A rod insertion mechanism, characterized in that: include Rack(100); A material storage and conveying assembly (200) is provided on the frame (100), the material storage and conveying assembly (200) is provided with an abutment block (221) and a material conveying channel (222) extending in the front-rear direction, the material conveying channel (222) has an upwardly facing opening (222A), the abutment block (221) is located at the front side of the outlet of the material conveying channel (222), a material taking gap (S) is provided between the outlet of the material conveying channel (222) and the abutment block (221), the material storage and conveying assembly (200) is capable of storing a rotating rod (720), and is capable of driving the rotating rod (720) to move in the material conveying channel (222) to abut against the abutment block (221), so that the front end of the rotating rod (720) is located in the material taking gap (S), and the rear end is located in the material conveying channel (222); A movable alignment component (300) is provided on the frame (100), and the movable alignment component (300) is capable of clamping the front end of the rotating rod (720) through the material taking gap (S), and is capable of moving the clamped rotating rod (720) away from the material delivery channel (222) through the opening (222A), and then moving it to a preset position to align with the through hole (711) of the valve stem (710); The pushing and wearing assembly (400) is provided on the movable alignment assembly (300). The pushing and wearing assembly (400) can push the rear end of the rotating rod (720) clamped by the movable alignment assembly (300), so that the front end of the aligned rotating rod (720) moves through the through hole (711) of the valve stem (710).
2. The rod insertion mechanism according to claim 1, characterized in that: The material storage and conveying assembly (200) comprises: A vibration plate (210) is provided on the frame (100), and the vibration plate (210) is capable of storing a rotating rod (720); A direct vibration feeder (220) is provided on the frame (100), the direct vibration feeder (220) is provided with the abutment block (221) and the feeding channel (222), and the direct vibration feeder (220) is connected to the vibration plate (210), wherein: The direct vibration feeder (220) and the vibration plate (210) can work together to drive the rotating rod (720) on the vibration plate (210) to move to the feeding channel (222), and move to abut against the abutment block (221) in the feeding channel (222).
3. The rod insertion mechanism according to claim 1, characterized in that: The material storage and conveying assembly (200) is provided with a baffle (500), and the baffle (500) is located above the material conveying channel (222) to close a portion of the opening (222A). The movable alignment assembly (300) can move the clamped rotating rod (720) away from the material conveying channel (222) through the other portion of the opening (222A).
4. The rod insertion mechanism according to claim 1, characterized in that: The mobile alignment component (300) comprises: A first driving member (310) is provided on the frame (100); A mounting frame (320) is provided on the first driving member (310), and the push-through assembly (400) is provided on the rear side of the mounting frame (320); A second driving member (330) is provided on the front side of the mounting frame (320); a clamping member (340) is provided on the second driving member (330), wherein: The clamping member (340) can clamp the front end of the rotating rod member (720) through the material taking gap (S). The first driving member (310) is capable of driving the clamping member (340) to move in the front-rear direction, and the second driving member (330) is capable of driving the clamping member (340) to move in the up-down direction, so as to move the clamped rotating rod member (720) away from the feeding channel (222) through the opening (222A) and then to a preset position to align with the through hole (711) of the valve stem member (710).
5. The rod insertion mechanism according to claim 4, characterized in that: The pushing and wearing assembly (400) comprises: a third driving member (410), disposed on the rear side of the mounting frame (320); A fourth driving member (420) is provided on the third driving member (410); a pushing member (430) is provided on the fourth driving member (420), wherein the third driving member (410) can drive the pushing member (430) to move downward so that the pushing member (430) is at the same height as the rotating rod member (720) clamped by the clamp member (340), and the fourth driving member (420) can drive the pushing member (430) to move forward so that the pushing member (430) pushes the rear end of the rotating rod member (720) clamped by the clamp member (340) at the same height as the pushing member (430).
6. The rod insertion mechanism according to claim 1, characterized in that: The frame (100) is provided with a jig (110) and a pressing assembly (600), wherein the jig (110) is capable of accommodating a valve stem (710), and the pressing assembly (600) is capable of pressing the valve stem (710) on the jig (110).
7. The rod insertion mechanism according to claim 6, characterized in that: The pressing assembly (600) comprises: a fifth driving member (610), provided on the frame (100); The pressing member (620) is provided on the fifth driving member (610), wherein the fifth driving member (610) can drive the pressing member (620) to rotate, so that the pressing member (620) presses against the valve stem member (710) on the jig (110).
8. Valve stem assembly installation equipment, characterized by: It comprises a rod insertion mechanism as described in any one of claims 1-7.