Machine tool protection safety grating sensor structure capable of being stably installed
By designing a firmly installed grating sensor structure, the problem of inconvenient operation of machine tool protection safety measures is solved, and the stable connection and safety monitoring of grating sensors and fixed rods are realized, improving the safety and convenience of machine tool operation.
Patent Information
- Application Number
- CN202422313903.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-23
AI Technical Summary
Existing machine tool protection safety measures such as mechanical fences are inconvenient to operate and cannot meet production safety requirements, which increases operator fatigue.
A stable installation structure including a grating sensor body, assembly block and fixing rod is designed, and the grating sensor and fixing rod are stablely connected through components such as slide chutes, clamps and bidirectional screws. The infrared transmitter and receiver are used to form a beam path to monitor the surrounding area of the machine tool, and safety measures are triggered when the beam is interrupted.
It improves the connection stability of the grating sensor and the fixed rod, enhances safety monitoring of the area around the machine tool, reduces operator fatigue, and meets production safety requirements.
Smart Images

Figure CN223198673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grating sensors, in particular to a machine tool protection safety grating sensor structure that can be stably installed. Background Art
[0002] The working principle of the machine tool protection safety grating sensor is mainly based on the sensing and detection technology of infrared beams or laser beams. This sensor usually consists of two parts: a transmitter and a receiver. Through the cooperation between them, it can monitor and protect the area around the machine tool.
[0003] There are many types of existing dangerous equipment, such as stamping machines, automated welding lines, mechanical conveying and handling equipment, hydraulic presses, etc. Although these equipment also have some safety protection settings, they are still far from meeting the requirements of production safety. Traditional safety measures include mechanical fences, sliding doors, pull-back restrictions, etc., which are still far from meeting the requirements of production safety, and are inconvenient for operators to operate machine tools, increasing the operator's fatigue. Therefore, the utility model proposes a machine tool protection safety grating sensor structure that can be stably installed to solve the above problems. Utility Model Content
[0004] In view of the above problems, the present invention proposes a machine tool protection safety grating sensor structure that can be stably installed to solve the problem that traditional mechanical fences in the prior art are inconvenient to operate.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a machine tool protection safety grating sensor structure that can be stably installed, including a grating sensor body, an assembly block and a fixing rod, the top of the grating sensor body is fixedly connected to the assembly block, one side of the grating sensor body is provided with a fixing rod, the top and bottom ends of the fixing rod are symmetrically provided with clamps, one end of the clamp is fixedly connected to one side of the grating sensor body, the bottom end of the grating sensor body is provided with a connecting component, and the top end of the grating sensor body is provided with a fixing component.
[0006] Further improvements are: the fixed assembly includes a fixed plate, a slide groove, a No. 1 splint, a slide rail, a No. 2 splint and a rotating rod, the slide grooves are symmetrically provided on both sides of the fixed plate, the interior of the slide groove is slidably connected to the No. 1 splint, the slide rails are symmetrically provided in the middle of the fixed plate, the two ends of the slide rails are symmetrically slidably connected to the No. 2 splint, and the No. 1 splint is hinged to the No. 2 splint through a rotating rod.
[0007] A further improvement is that a support frame is fixedly connected to the middle of the fixed plate, a bidirectional screw rod is rotatably connected to the inside of the support frame, and both ends of the bidirectional screw rod respectively pass through the top of the No. 1 splint and are threadedly connected to it.
[0008] A further improvement is that a crossbeam is fixedly connected between the second splints of a group, a two-way telescopic rod is fixedly connected between the two crossbeams, and springs are symmetrically sleeved at both ends of the two-way telescopic rod.
[0009] Further improvements are: an arc groove matching the fixing rod is provided inside the clamp, connecting bolts are symmetrically passed through both ends of the clamp, nuts are threadedly connected to both ends of the connecting bolts, and extension blocks are symmetrically provided at the top and bottom of one side of the grating sensor body.
[0010] A further improvement is that: the number of the grating sensor bodies is set to two, a group of infrared emitters and infrared receivers are respectively installed on one side of the two grating sensor bodies, and the positions of the two groups of infrared emitters and infrared receivers are parallel to each other.
[0011] A further improvement is that the connecting assembly includes a rotating arm, a rotating shaft, a damping sleeve and a connecting seat, the bottom end of the fixed rod is fixedly connected to the rotating arm, one end of the rotating arm is hinged to the rotating shaft through the damping sleeve, and the bottom end of the rotating shaft is fixedly connected to the connecting seat.
[0012] The beneficial effects of the present invention are as follows: the assembly block on the top of the grating sensor body is fitted to the bottom of the fixed component, the bidirectional screw is screwed to rotate inside the support frame, the bidirectional screw is matched with the thread of the No. 1 splint, and the slide groove limits the movement trajectory of the No. 1 splint, so as to drive the two No. 1 splints to move in a straight line along the slide groove, so that the two No. 1 splints are close to each other to clamp the two sides of the assembly block, thereby strengthening the connection between the grating sensor body and the fixed rod. In the process of the two No. 1 splints approaching each other, a group of No. 2 splints are pulled close to each other by the rotating rod, and the No. 2 splints clamp the other two sides of the assembly block, thereby improving the clamping effect of the fixed component on the assembly block, thereby making the connection between the grating sensor body and the fixed rod more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the main view of the utility model;
[0014] Figure 2 This is a schematic diagram of the fixing assembly structure of the utility model;
[0015] Figure 3 This is a bottom view of the fixing assembly of the present utility model;
[0016] Figure 4 This is a schematic diagram of the connection component structure of the present utility model.
[0017] Among them: 1. Grating sensor body; 2. Assembly block; 3. Fixed rod; 4. Clamp; 5. Connecting assembly; 6. Fixed assembly; 7. Fixed plate; 8. Slide; 9. No. 1 splint; 10. Support frame; 11. Bidirectional screw rod; 12. Slide rail; 13. No. 2 splint; 14. Rotating rod; 15. Bidirectional telescopic rod; 16. Spring; 17. Rotating arm; 18. Rotating axis; 19. Damping sleeve; 20. Connecting seat. DETAILED DESCRIPTION
[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0019] according to Figure 1 、 2 As shown in Figures 3 and 4, this embodiment proposes a machine tool protection safety grating sensor structure that can be stably installed, including a grating sensor body 1, an assembly block 2 and a fixing rod 3, the top of the grating sensor body 1 is fixedly connected to the assembly block 2, one side of the grating sensor body 1 is provided with a fixing rod 3, the top and bottom ends of the fixing rod 3 are symmetrically provided with a clamp 4, one end of the clamp 4 is fixedly connected to one side of the grating sensor body 1, the bottom end of the grating sensor body 1 is provided with a connecting component 5, and the top end of the grating sensor body 1 is provided with a fixing component 6. When in use, the device is fixed to the machine tool through the connecting component 5, and then the grating sensor body 1 and the fixing rod 3 are connected as a whole through the clamp 4, wherein the fixing component 6 at the top of the fixing rod 3 can clamp the assembly block 2 on the top of the grating sensor body 1 to make the connection between the grating sensor body 1 and the fixing rod 3 more stable.
[0020] The fixing assembly 6 includes a fixing plate 7, a sliding groove 8, a No. 1 splint 9, a sliding rail 12, a No. 2 splint 13 and a rotating rod 14. The sliding grooves 8 are symmetrically provided on both sides of the fixing plate 7. The interior of the sliding groove 8 is slidingly connected to the No. 1 splint 9. The sliding rails 12 are symmetrically provided in the middle of the fixing plate 7. The two ends of the sliding rails 12 are symmetrically slidingly connected to the No. 2 splint 13. The No. 1 splint 9 is hinged to the No. 2 splint 13 through the rotating rod 14.
[0021] A support frame 10 is fixedly connected to the middle of the fixed plate 7, and a bidirectional screw rod 11 is rotatably connected inside the support frame 10. Both ends of the bidirectional screw rod 11 pass through the top of the No. 1 splint 9 and are threadedly connected thereto.
[0022] When the two first clamping plates 9 are close to each other, the two second clamping plates 13 are pulled close to each other, and the second clamping plates 13 clamp the other two sides of the assembly block 2, thereby improving the clamping effect of the fixing assembly 6 on the assembly block 2.
[0023] A crossbeam is fixedly connected between a group of No. 2 plywood 13, and a two-way telescopic rod 15 is fixedly connected between the two crossbeams. Springs 16 are symmetrically sleeved on both ends of the two-way telescopic rod 15. When the two groups of No. 2 plywood 13 approach each other, the two-way telescopic rod 15 and the spring 16 are in a compressed state. When the two No. 1 plywood 9 move away from each other, the No. 1 plywood 9 no longer applies pressure to the No. 2 plywood 13 through the rotating rod 14. The elastic force generated by the spring 16 cooperates with the two-way telescopic rod 15 to drive the No. 2 plywood 13 to reset.
[0024] The interior of the clamp 4 is provided with an arc-shaped groove matching the fixing rod 3, and connecting bolts are symmetrically penetrated at both ends of the clamp 4, and nuts are threadedly connected at both ends of the connecting bolts. Extension blocks are symmetrically provided at the top and bottom of one side of the grating sensor body 1. When the fixing component 6 clamps the assembly block 2, the two sets of clamps are respectively attached to the top and bottom ends of the fixing rod 3, wherein one end of the clamp clamps the extension block, and the two connecting bolts are respectively passed through the two ends of the clamp, and one of the connecting bolts also passes through the interior of the extension block. Then, nuts are tightened at both ends of the two connecting bolts to connect the fixing rod 3 and the grating sensor body 1 as one.
[0025] The number of the grating sensor bodies 1 is set to two, and a group of infrared transmitters and infrared receivers are respectively installed on one side of the two grating sensor bodies 1, and the positions of the two groups of infrared transmitters and infrared receivers are parallel to each other. The infrared transmitter emits infrared light beams or laser beams, which form a dense grating or light curtain in space. The infrared light beams are transmitted from the transmitter to the receiver to form a complete light beam path. This path is the area around the machine tool that needs to be protected. The receiver continuously receives and monitors the status of the light beam. If the light beam is blocked or interrupted by any object such as the operator's hand, tool or workpiece, the receiver will immediately sense this change. Once the receiver detects the interruption or obstruction of the light beam, it will immediately generate a safety signal, which will be sent to the safety control system of the machine tool or other related equipment. After receiving the safety signal, the safety control system of the machine tool will immediately trigger corresponding safety measures, such as stopping the movement of the machine tool, reducing the operating speed or issuing an alarm, etc., to prevent accidental injury.
[0026] The connecting assembly 5 includes a rotating arm 17, a rotating shaft 18, a damping sleeve 19 and a connecting seat 20. The bottom end of the fixed rod 3 is fixedly connected to the rotating arm 17, and one end of the rotating arm 17 is hinged to the rotating shaft 18 through the damping sleeve 19. The bottom end of the rotating shaft 18 is fixedly connected to the connecting seat 20. The mounting hole on the connecting seat 20 is aligned with the mounting hole on the machine tool. A fixing bolt is inserted into the inside of the mounting hole. The fixing bolt passes through the connecting seat 20 and is screwed into the inside of the machine tool to connect the connecting seat 20 to the machine tool as a whole. One end of the rotating arm 17 can rotate around the rotating shaft 18, and the other end of the rotating arm 17 is connected to the fixed rod 3, and the fixed rod 3 is connected to the grating sensor body 1. The position of the grating sensor body 1 can be adjusted. The damping sleeve 19 can increase the friction between the rotating shaft 18 and the rotating arm 17 to prevent relative movement between the rotating shaft 18 and the rotating arm 17, thereby maintaining a fastened state and locking the position of the grating sensor body 1.
[0027] The grating sensor fits the assembly block 2 on the top of the grating sensor body 1 to the bottom of the fixing component 6, and screws the bidirectional screw rod 11 to rotate inside the support frame 10. The bidirectional screw rod 11 is threadedly matched with the No. 1 clamping plate 9, and the slide groove 8 limits the movement trajectory of the No. 1 clamping plate 9 to drive the two No. 1 clamping plates 9 to move in a straight line along the slide groove 8, so that the two No. 1 clamping plates 9 approach each other to clamp the two sides of the assembly block 2, thereby strengthening the connection between the grating sensor body 1 and the fixing rod 3. In the process of the two No. 1 clamping plates 9 approaching each other, a group of No. 2 clamping plates 13 are pulled closer to each other through the rotating rod 14, and the No. 2 clamping plates 13 clamp the other two sides of the assembly block 2, thereby improving the clamping effect of the fixing component 6 on the assembly block 2, thereby making the connection between the grating sensor body 1 and the fixing rod 3 more stable.
[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A securely mounted machine tool protection safety grating sensor structure, comprising a grating sensor body (1), an assembly block (2) and a fixing rod (3), characterized in that: The top of the grating sensor body (1) is fixedly connected to an assembly block (2), a fixing rod (3) is provided on one side of the grating sensor body (1), a clamp (4) is symmetrically provided at the top and bottom ends of the fixing rod (3), one end of the clamp (4) is fixedly connected to one side of the grating sensor body (1), a connecting component (5) is provided at the bottom end of the grating sensor body (1), and a fixing component (6) is provided at the top end of the grating sensor body (1); The fixing assembly (6) includes a fixing plate (7), a sliding groove (8), a first clamping plate (9), a slide rail (12), a second clamping plate (13) and a rotating rod (14). The sliding grooves (8) are symmetrically provided on both sides of the fixing plate (7). The interior of the sliding groove (8) is slidably connected to the first clamping plate (9). The sliding rails (12) are symmetrically provided in the middle of the fixing plate (7). The two ends of the slide rails (12) are symmetrically slidably connected to the second clamping plate (13). The first clamping plate (9) is hinged to the second clamping plate (13) through the rotating rod (14).
2. The stably installable machine tool protection safety grating sensor structure according to claim 1, characterized in that: A support frame (10) is fixedly connected to the middle of the fixed plate (7), and a bidirectional screw rod (11) is rotatably connected inside the support frame (10). Both ends of the bidirectional screw rod (11) respectively pass through the top of the No. 1 splint (9) and are threadedly connected thereto.
3. The stably installable machine tool protection safety grating sensor structure according to claim 1, characterized in that: A crossbeam is fixedly connected between the second clamping plates (13) of a group, a bidirectional telescopic rod (15) is fixedly connected between the two crossbeams, and springs (16) are symmetrically sleeved at both ends of the bidirectional telescopic rod (15).
4. The stably installable machine tool protection safety grating sensor structure according to claim 1, characterized in that: An arc-shaped groove matching the fixing rod (3) is provided inside the clamp (4), connecting bolts are symmetrically provided at both ends of the clamp (4), nuts are threadedly connected at both ends of the connecting bolts, and extension blocks are symmetrically provided at the top and bottom of one side of the grating sensor body (1).
5. The stably installable machine tool protection safety grating sensor structure according to claim 1, characterized in that: The number of the grating sensor bodies (1) is set to two, and a group of infrared emitters and infrared receivers are respectively installed on one side of the two grating sensor bodies (1), and the positions of the two groups of infrared emitters and infrared receivers are parallel to each other.
6. The stably installable machine tool protection safety grating sensor structure according to claim 1, characterized in that: The connecting assembly (5) comprises a rotating arm (17), a rotating shaft (18), a damping sleeve (19) and a connecting seat (20); the bottom end of the fixed rod (3) is fixedly connected to the rotating arm (17); one end of the rotating arm (17) is hinged to the rotating shaft (18) through the damping sleeve (19); and the bottom end of the rotating shaft (18) is fixedly connected to the connecting seat (20).