Polishing machine for pipes with variable lengths

Abstract

The utility model provides a polishing machine for pipes with variable lengths. The polishing machine comprises a middle conveying and adjusting unit. The feeding frame for feeding the pipes and the discharging frame for discharging the pipes are arranged on the two sides of the middle conveying unit respectively; the two bearing mechanisms are arranged at the two ends of the middle conveying and adjusting unit; the pipe lifting transverse moving mechanism is arranged on the middle conveying adjusting unit; the two grinding head walking mechanisms are arranged at the ends, away from the middle conveying and adjusting unit, of the two bearing mechanisms correspondingly. The two lifting mechanisms are arranged at the ends, close to the grinding head walking mechanism, in the two bearing mechanisms correspondingly. According to the polishing machine for the pipes with the variable lengths, the pipes with different sizes and specifications can be polished at the same time, and the polishing efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of polishing machines, in particular to a polishing machine for pipes of variable length. Background Art

[0002] Polishers, also known as grinders, are often used for mechanical grinding, polishing, and waxing. Their working principle is that an electric motor drives a sponge or wool polishing pad mounted on the polisher to rotate at high speed. The polishing pad and polishing compound work together to rub against the surface being polished, removing contamination, oxide layers, and shallow marks on the paint surface.

[0003] In the existing technology, pipes need to be polished during production. However, due to the different specifications and lengths of pipes, it is difficult to polish pipes of different specifications and lengths on the same equipment. In addition, it is necessary to adjust the mechanism for placing the pipe length, which makes the same equipment inefficient when polishing pipes of different specifications. Utility Model Content

[0004] Based on this, the purpose of the present invention is to provide a polishing machine for pipes of variable length to at least solve the above-mentioned deficiencies in the prior art.

[0005] In a first aspect, the utility model provides a variable length pipe polishing machine, comprising:

[0006] Intermediate conveying and regulating unit;

[0007] A loading rack for pipe loading and a unloading rack for pipe unloading are respectively arranged on both sides of the intermediate conveyor unit;

[0008] Two bearing mechanisms are provided at both ends of the intermediate conveying and regulating unit;

[0009] A pipe lifting and transverse movement mechanism is provided on the intermediate conveying and regulating unit;

[0010] Two grinding head walking mechanisms are respectively arranged at one end of the two carrying mechanisms away from the intermediate conveying and regulating unit;

[0011] Two lifting mechanisms are respectively arranged in the two carrying mechanisms at one end close to the grinding head walking mechanism;

[0012] Among them, the pipe lifting and transverse movement mechanism is used to transfer the pipes on the loading rack to the spherical bearing group on the pipe lifting and transverse movement mechanism, one of the grinding head walking mechanisms is used to grind and polish the pipes, and transfer the pipes to another grinding head walking mechanism through the intermediate conveying and adjusting unit, so that the other grinding head walking mechanism grinds the pipes, and the lifting mechanism is used to adjust the height of the grinding head walking mechanism so that the grinding head walking mechanism can adapt to pipes of different diameters.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the pipe to be polished is transferred to the supporting mechanism through the pipe lifting and transverse movement mechanism, and the pipe is transferred to one of the grinding head walking mechanisms through the intermediate conveying unit, so that the grinding head walking mechanism polishes the pipe, and after the polishing of one end of the pipe is completed, the pipe is transferred to the other grinding head walking mechanism through the intermediate conveying unit, so that the other grinding head walking mechanism polishes the other end of the pipe, and the height of the grinding head walking mechanism is adjusted by the lifting mechanism, so that it can adapt to the polishing of pipes of different diameters, thereby enabling the variable-length pipe polishing machine to polish pipes of different lengths and diameters, effectively improving the pipe polishing efficiency.

[0014] Furthermore, the intermediate conveying and adjusting unit includes a plurality of height adjusting mechanisms and a plurality of conveying and adjusting mechanisms, and the plurality of height adjusting mechanisms and the plurality of conveying and adjusting mechanisms are arranged alternately;

[0015] The intermediate conveying and adjusting unit further comprises a frame cover, and a plurality of lifting windows are provided on both sides of the frame cover. The plurality of height adjusting mechanisms and the plurality of conveying and adjusting mechanisms are both arranged in the frame cover.

[0016] Furthermore, the height adjustment mechanism includes an adjusting cylinder, two guide columns, a mounting plate and a pipe transfer wedge plate. The adjusting cylinder is arranged at the bottom of the frame cover, and the output end of the adjusting cylinder is connected to the pipe transfer wedge plate through the mounting plate. The two guide columns are connected to the two ends of the bottom of the mounting plate.

[0017] Furthermore, one side of several of the height adjustment mechanisms is provided with the pipe-lifting transverse movement mechanism, and the pipe-lifting transverse movement mechanism includes a transverse guide rail mounting plate, a transverse guide rail, a pipe-lifting transverse movement plate, a rack fixing plate, a transverse movement gear, a spherical bearing group and a transmission chain, the transverse guide rail mounting plate is arranged at the bottom of the frame cover, the upper surface of the transverse guide rail mounting plate is provided with the transverse guide rail, the transverse guide rail is provided with the pipe-lifting transverse movement plate adapted thereto, the guide column passes through the pipe-lifting transverse movement plate, the rack fixing plate is engaged with the transverse movement gear, the middle part of the transverse gear is connected with a transmission rod, and the transmission rod is respectively connected to several of the pipe-lifting transverse movement mechanisms;

[0018] The access end of the spherical bearing group is connected to one end of the transmission chain, and the other end of the transmission chain is connected to a hexagonal transmission rod, and the hexagonal transmission rod is connected to one end of the transmission chain on several of the pipe lifting and transverse movement mechanisms.

[0019] Furthermore, several of the conveying adjustment mechanisms include an ultra-thin cylinder, a fixed slide, several guide shafts, a base frame, a first motor, a conveyor belt and several conveyor rollers. The ultra-thin cylinder is arranged at the bottom of the frame cover, the fixed slide is arranged at the output end of the ultra-thin cylinder, the base frame is connected to the upper surface of the fixed slide through several guide shafts, the first motor is arranged on the base frame, the output pipe of the first motor passes through the side wall of the base frame and is connected to one end of the conveyor belt, and the other end of the conveyor belt is connected to one of the conveyor rollers, and several of the conveyor rollers are arranged on the upper surface of the base frame.

[0020] Furthermore, the two supporting mechanisms each include a head machine pipe rack and a pipe rack bottom plate, and the pipe rack bottom plate is arranged in the head machine pipe rack;

[0021] The upper surface of the head machine pipe rack is provided with a plurality of electric opening and closing roller mechanisms, and the plurality of electric opening and closing tug mechanisms are equidistantly and symmetrically arranged on the upper surface of the head machine pipe rack. The electric opening and closing tug mechanisms are arranged on the head machine pipe rack through a tug seat bottom plate, and the tug seat bottom plate is arranged on a cylindrical guide rail through a guide rail slider. The cylindrical guide rail is arranged on the head machine pipe rack, and the guide rail slider cooperates with the cylindrical guide rail;

[0022] The opening and closing roller mechanism includes a driving part, an upper tugwheel, a mounting seat and a lower tugwheel, the mounting seat is arranged on the upper surface of the tugwheel seat bottom plate, the driving part is arranged on the top of the mounting seat, and the output end of the driving part is connected to the upper tugwheel through a guide part, and the lower tugwheel is connected to the side wall of the mounting seat.

[0023] Furthermore, the two grinding head walking mechanisms each include a motor seat, two second motors, two poly-V belts, and two spring chucks. The motor seat is arranged on the upper surface of the bearing mechanism, and the two second motors are symmetrically arranged on the upper surface of the motor seat. The output ends of the two second motors are respectively connected to one end of the two poly-V belts, and the other ends of the two poly-V belts are respectively connected to the two spring chucks.

[0024] The bottom of the motor seat is evenly connected with a plurality of slide rails, the upper surface of the bearing mechanism is provided with a plurality of guide pillars, and the plurality of slide rails are slidably sleeved on the guide pillars.

[0025] Furthermore, both lifting mechanisms include a lifting drive, several transmission parts, a drive shaft and a transmission lifting plate. The lifting drive is arranged in the carrying mechanism, the output end of the lifting drive is connected to the drive shaft, and the drive shafts pass through the several transmission parts in sequence. The transmission lifting plate is connected to the output end of the transmission part, and the grinding head walking mechanism is arranged on the upper surface of the transmission lifting plate.

[0026] Furthermore, both ends of the intermediate conveying and adjusting unit are provided with a stopper mechanism, the stopper mechanism comprising a baffle, a pipe sleeve, a bearing seat and a lifting part, the lifting part is arranged at the bottom of both ends of the intermediate conveying and adjusting unit, the bearing seat is arranged at the output end of the lifting part, the baffle is arranged on the upper surface of the bearing seat, and the pipe sleeve is arranged on the side wall of the baffle;

[0027] A blowing mechanism is provided above the head-blocking mechanism, and the blowing mechanism includes a connecting plate, a blowing portion, and a plurality of air nozzles. The connecting plate is connected to the top of the intermediate conveying and regulating unit, the top of the blowing portion is connected to the top inside the intermediate conveying and regulating unit, the side wall of the blowing portion is connected to the side wall of the connecting plate, and the plurality of air nozzles are connected to the output end of the blowing portion.

[0028] A pipe pressing rubber wheel mechanism is provided on the top of the intermediate conveying and adjusting unit, and the pipe pressing rubber wheel mechanism includes a longitudinal cylinder, a connecting piece, two sliding hoops and several pipe pressing wheel groups. The longitudinal cylinder is connected to the top of the intermediate conveying and adjusting unit, the output end of the longitudinal cylinder is connected to the connecting piece, the two sliding hoops are symmetrically connected to the two ends of the connecting piece, and several pipe pressing wheel groups are connected to the bottom of the connecting piece.

[0029] Furthermore, chain scraper mechanisms are provided at both ends of the bottom of the intermediate conveying and adjusting unit, and the chain scraper mechanisms include a servo motor, an output shaft, two scraping chains and a collecting box. The servo motor is connected to the bottom side wall of the intermediate conveying and adjusting unit, and the output shaft is connected to the output end of the servo motor. The two scraping chains are respectively sleeved on the two ends of the output shaft, and the collecting box is arranged below the output shaft and connected to the side wall of the intermediate conveying and adjusting unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 1 ;

[0031] Figure 2 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 2 ;

[0032] Figure 3 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 3 ;

[0033] Figure 4 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 4 ;

[0034] Figure 5 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 5 ;

[0035] Figure 6 for Figure 5 A partial enlarged view of the middle part;

[0036] Figure 7 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 6 ;

[0037] Figure 8 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 7 ;

[0038] Figure 9 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 8 ;

[0039] Figure 10 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 9 ;

[0040] Figure 11 The three-dimensional structure diagram of the variable length pipe polishing machine in the embodiment of the utility model Figure 10 .

[0041] Description of main component symbols:

[0042] 10. Intermediate conveyor adjustment unit; 11. Frame cover; 12. Lifting window; 13. Height adjustment mechanism; 131. Adjusting cylinder; 132. Guide column; 133. Mounting plate; 134. Pipe transfer wedge; 14. Conveyor adjustment mechanism; 141. Ultra-thin cylinder; 142. Fixed slide; 143. Guide shaft; 144. Bottom plate frame; 145. First motor; 146. Conveyor belt; 147. Conveyor roller; 15. Head stop mechanism; 151. Baffle; 152. Pipe sleeve; 153. Bearing seat; 154. Lifting unit; 16. Air blowing mechanism; 161. Connecting plate; 162. Air blowing unit; 163. Air nozzle; 17. Pipe pressing rubber wheel mechanism; 171. Longitudinal cylinder; 172. Connecting piece; 173. Sliding hoop; 174. Pipe pressing wheel assembly; 18. Chain scraper mechanism; 181. Servo motor; 182. Output shaft; 183. Scraping chain; 184. Collection box;

[0043] 21. Loading rack; 22. Unloading rack;

[0044] 30. Carrying mechanism; 31. Head machine pipe rack; 32. Pipe rack floor; 33. Opening and closing roller mechanism; 331. Driving unit; 332. Upper tug; 333. Mounting seat; 334. Lower tug; 335. Guide unit; 34. Roller seat bottom plate; 35. Guide rail slider; 36. Cylindrical guide rail;

[0045] 40. Pipe lifting and transverse movement mechanism; 41. Transverse movement guide rail mounting plate; 42. Transverse movement guide rail; 43. Pipe lifting and transverse movement plate; 44. Rack fixing plate; 45. Transverse movement gear; 46. Spherical bearing assembly; 47. Drive chain; 48. Hexagonal drive rod; 49. Drive rod;

[0046] 50. Grinding head travel mechanism; 51. Motor base; 52. Second motor; 53. Multi-V belt; 54. Spring chuck; 55. Slide rail; 56. Guide column;

[0047] 60. Lifting mechanism; 61. Lifting driver; 62. Transmission unit; 63. Drive shaft; 64. Transmission lifting plate.

[0048] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0049] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate several embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0050] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0052] See also Figures 1 to 11, shown is a polishing machine for pipes of variable length in an embodiment of the present utility model, including an intermediate conveying and adjusting unit 10, a loading rack 21, a unloading rack 22, a carrying mechanism 30, a pipe lifting and transverse movement mechanism 40, a grinding head walking mechanism 50 and a lifting mechanism 60.

[0053] The loading rack 21 and the unloading rack 22 are used for loading and unloading pipes respectively. The loading rack 21 and the unloading rack 22 are respectively arranged on both sides of the intermediate conveying and adjusting unit 10. The carrying mechanism 30 is provided with two groups, which are respectively arranged at both ends of the intermediate conveying and adjusting unit 10. The pipe lifting and transverse movement mechanism 40 is provided on the intermediate conveying and adjusting unit 10. The grinding head walking mechanism 50 is provided with two groups, and is respectively provided at one end of the two carrying mechanisms 30 away from the intermediate conveying and adjusting unit 10. The lifting mechanism 60 is provided with two groups, and is respectively provided at the two carrying mechanisms 30. The structure 30 is close to one end of the grinding head walking mechanism 50, wherein the pipe lifting and transverse movement mechanism 40 is used to transfer the pipes on the loading rack 21 to the spherical bearing group on the pipe lifting and transverse movement mechanism 40, wherein one of the grinding head walking mechanisms 50 is used to grind and polish the pipes, and transfer the pipes to another grinding head walking mechanism 50 through the intermediate conveying and adjusting unit 10, so that the other grinding head walking mechanism 50 grinds the pipes, and the lifting mechanism 60 is used to adjust the height of the grinding head walking mechanism 50 so that the grinding head walking mechanism 50 can adapt to pipes of different diameters.

[0054] It needs to be explained that the pipe is transported by the pipe lifting and transverse movement mechanism 40 so that both ends of the pipe can be polished on the same device, and the position of the pipe is adjusted by the pipe lifting and transverse movement mechanism 40 so that the polishing machine can polish pipes of different lengths.

[0055] Specifically, in this embodiment, the intermediate conveying and adjusting unit 10 includes a plurality of height adjustment mechanisms 13 and a plurality of conveying and adjusting mechanisms 14, and the plurality of height adjustment mechanisms 13 and the plurality of conveying and adjusting mechanisms 14 are arranged alternately. The intermediate conveying and adjusting unit 10 also includes a frame cover 11, and a plurality of lifting windows 12 are provided on both sides of the frame cover 11. The plurality of height adjustment mechanisms 13 and the plurality of conveying and adjusting mechanisms 14 are all arranged in the frame cover 11.

[0056] It should be explained that, in this embodiment, the height adjustment mechanism 13 can adjust the height of the pipe, and can bring the pipe on the loading rack 21 into the intermediate adjustment unit 10, and make the height of the pipe reach the preset position for polishing and transportation, and the transportation adjustment mechanism 14 can stably transport the pipe and adjust the height of the pipe, so that the pipe can be polished at a preset height.

[0057] It is worth noting that the intermediate conditioning unit 10 is fully enclosed, preventing polishing dust from escaping, isolating noise, and creating a sealed space to ensure effective dust removal and ventilation. Lifting windows 12 are also provided on both sides of the loading and unloading area, allowing for easy observation of the machine's internal operations. It is worth noting that in alternative embodiments, due to the longer span of the lifting windows 12, a gear rack and slider guide system is used for transmission, ensuring smooth and consistent lifting.

[0058] Furthermore, in this embodiment, the height adjustment mechanism 13 includes an adjusting cylinder 131, two guide columns 132, a mounting plate 133, and a pipe transfer wedge 134. The adjusting cylinder 131 is arranged at the bottom of the frame cover 11, and the output end of the adjusting cylinder 131 is connected to the pipe transfer wedge 134 through the mounting plate 133. The two guide columns 132 are connected to the two ends of the bottom of the mounting plate 133.

[0059] It can be understood that by starting the adjusting cylinder 131, the adjusting cylinder 131 drives the mounting plate 133 to move up and down, thereby causing the mounting plate 133 to drive the pipe-transferring wedge plate 134 to move up and down, and then the pipe-transferring wedge plate 134 can drive the pipe to move up and down, so that the pipe can reach a preset height, thereby achieving the purpose of adjusting the height of the pipe. In addition, when the mounting plate 133 is moved up and down, the guide column 132 follows the movement, so that the mounting plate 133 is more stable when being moved up and down.

[0060] Furthermore, in this embodiment, several of the conveying adjustment mechanisms 14 include an ultra-thin cylinder 141, a fixed slide 142, several guide shafts 143, a base frame 144, a first motor 145, a conveyor belt 146 and several conveying rollers 147. The ultra-thin cylinder 141 is arranged at the bottom of the frame cover 11, the fixed slide 142 is arranged at the output end of the ultra-thin cylinder 141, the base frame 144 is connected to the upper surface of the fixed slide 142 through several of the guide shafts 143, the first motor 145 is arranged on the base frame 144, and the output pipe of the first motor 145 passes through the side wall of the base frame 144 and is connected to one end of the conveyor belt 146. The other end of the conveyor belt 146 is connected to one of the conveying rollers 147, and several of the conveying rollers 147 are all arranged on the upper surface of the base frame 144.

[0061] It can be understood that when the height of the pipe is being adjusted, the ultra-thin cylinder 141 is started at this time, so that the ultra-thin cylinder 141 drives the base frame 144 to rise and fall through the fixed slide 142, so that the base frame 144 drives the first motor 145, the transmission belt 146 and the conveying roller 147 to rise and fall, and the conveying roller 147 is in contact with the pipe, and then the first motor 145 is started, so that the first motor 145 drives the conveying roller 147 to rotate through the conveyor belt 146, so that the conveying roller 147 drives the pipe to move in the intermediate conveying and adjusting unit 10, and the pipe reaches the designated position for grinding. In addition, during the lifting process of the base frame 144, the guide shaft 143 can assist the base frame 144 to lift and fall stably.

[0062] Specifically, in this embodiment, one side of the plurality of height adjustment mechanisms 13 is provided with the pipe lifting transverse movement mechanism 40, and the pipe lifting transverse movement mechanism 40 includes a transverse guide rail mounting plate 41, a transverse guide rail 42, a pipe lifting transverse movement plate 43, a rack fixing plate 44, a transverse gear 45, a spherical bearing group 46 and a transmission chain 47. The transverse guide rail mounting plate 41 is arranged at the bottom of the frame cover 11, and the transverse guide rail 42 is provided on the upper surface of the transverse guide rail mounting plate 41. The lifting mechanism 40 is provided with a transverse guide rail 42 adapted therefor. The pipe transverse plate 43, the guide column 132 passes through the pipe lifting transverse plate 43, the rack fixing plate 44 is engaged with the transverse gear 45, the middle of the transverse gear 45 is connected with a transmission rod 49, and the transmission rod 19 is respectively connected to several of the pipe lifting transverse mechanisms 40, the access end of the spherical bearing group 46 is connected to one end of the transmission chain 47, and the other end of the transmission chain 47 is connected to a hexagonal transmission rod 48, and the hexagonal transmission rod 48 is connected to one end of the transmission chain 47 on several of the pipe lifting transverse mechanisms 40.

[0063] It can be understood that the pipe lifting and transverse movement plate 43 can be moved transversely based on the transverse movement guide rail mounting plate 41 and the transverse movement guide rail 42, so that the spherical bearing group 46 of the pipe lifting and transverse movement plate 43 is located below the pipe on the loading rack 21, and then the entire pipe lifting and transverse movement mechanism 40 is pushed up and down by adjusting the cylinder 131, so that the pipe on the loading rack 21 can be lifted and moved into the intermediate conveying and adjusting unit 10, and then transported to the grinding head walking mechanism 50 for grinding through the conveying and adjusting mechanism 14;

[0064] It is worth noting that when the spherical bearing group 46 is driven, the transmission chain 47 transmits power to each group of pipe lifting and transverse movement mechanisms 40 through the hexagonal transmission rod 48, so that the spherical bearing group 46 in each group of pipe lifting and transverse movement mechanisms 40 rotates at the same time to assist the pipe in rotation and polishing. In addition, the transverse movement gear 45 is driven by the rack fixing plate 44, so that the transverse movement gear 45 drives the transmission rod 49, and the transmission rod 49 drives each group of pipe lifting and transverse movement mechanisms 40, so that the movement direction of each group of pipe lifting and transverse movement mechanisms 40 is consistent, and the pipes on the loading rack 21 can be lifted and moved at the same time.

[0065] Specifically, in this embodiment, the two carrying mechanisms 30 each include a head machine pipe rack 31 and a pipe rack bottom plate 32, the pipe rack bottom plate 32 is arranged in the head machine pipe rack 31, and the upper surface of the head machine pipe rack 31 is provided with a plurality of electric opening and closing roller mechanisms 33, and the plurality of electric opening and closing tug mechanisms 33 are equidistant and symmetrically arranged on the upper surface of the head machine pipe rack 31, and the electric opening and closing tug mechanisms 33 are arranged on the head machine pipe rack 31 through the tug seat bottom plate 34, and the tug seat bottom plate 34 is arranged on the cylindrical guide rail 36 through the guide rail slider 35. The cylindrical guide rail 36 is arranged on the head machine pipe frame 31, and the guide rail slider 35 cooperates with the cylindrical guide rail 36. The opening and closing roller mechanism 33 includes a driving part 331, an upper tug wheel 332, a mounting seat 333 and a lower tug wheel 334. The mounting seat 333 is arranged on the upper surface of the tug wheel seat bottom plate 34, the driving part 331 is arranged on the top of the mounting seat 333, and the output end of the driving part 331 is connected to the upper tug wheel through the guide part 335, and the lower tug wheel 334 is connected to the side wall of the mounting seat 333.

[0066] It can be understood that when the pipe reaches the head machine pipe rack 31, a support sleeve is first sleeved on the outer circumference of the pipe, and a support sleeve is installed on the pipe at intervals. The support sleeve and the inner wall of the pipe play a supporting role to prevent the pipe from extending too long during the polishing process, causing shaking, and thus affecting the polishing effect. The driving part 331 opens the distance between the upper tug wheel 332 and the lower tug wheel 334 through the guide part 335, so that the pipe passes through it. After passing through, the upper tug wheel 332 and the lower tug wheel 334 are closed to support the pipe. By only driving the upper tug wheel 332, space can be saved to save costs. Secondly, when replacing the throwing rod, it is convenient to take out the throwing rod from the side.

[0067] It should be noted that one set of the supporting mechanism 30 is provided with four sets of opening and closing roller mechanisms 33. The upper tug wheel 332 and the lower tug wheel 334 in the opening and closing roller mechanism 33 near the grinding head walking mechanism 50 are manually opened to a distance, and the pipe at this position does not need to be supported by a support sleeve. It is worth noting that the support sleeve is sleeved on the outer wall of the pipe (casting rod) to play the role of supporting the pipe (casting rod). The driving part 331 in the other three sets of opening and closing roller mechanisms 33 opens the distance between the upper tug wheel 332 and the lower tug wheel 334 through the electrically driven guide part 335. The upper tug wheel 332 and the lower tug wheel 334 are used to support the pipe after the support sleeve is sleeved, so they need to be opened electrically. If the support sleeve is not required, the distance between the upper tug wheel 332 and the lower tug wheel 334 can be opened manually.

[0068] Each set of opening and closing roller mechanisms 33 has two rows of tugs, namely the upper tug 332 and the lower tug 334, which press down the pipe (casting rod) to fix and support the pipe (casting rod). The tugs of conventional roller seats are fixed and cannot be opened and tightened. Since the pipe (casting rod) is wrapped with high-temperature tape or other fixing rings, it is required to be at the position where the pipe (casting rod) is wrapped with high-temperature tape. When it moves close to the opening and closing roller mechanism 33, the upper tug 332 and the lower tug 334 need to be opened to allow the pipe to pass through. After passing, the upper tug 332 and the lower tug 334 close to continue to fix and support the pipe (casting rod).

[0069] Specifically, in this embodiment, the two grinding head walking mechanisms 50 each include a motor seat 51, two second motors 52, two poly-V belts 53 and two spring chucks 54. The motor seat 51 is arranged on the upper surface of the supporting mechanism 30, and the two second motors 52 are symmetrically arranged on the upper surface of the motor seat 51. The output ends of the two second motors 52 are respectively connected to one end of the two poly-V belts 53, and the other ends of the two poly-V belts 53 are respectively connected to the two spring chucks 54. The bottom of the motor seat 51 is evenly connected with a plurality of slide rails 55. The upper surface of the supporting mechanism 30 is provided with a plurality of guide pillars 56, and the plurality of slide rails 55 are slidably sleeved on the guide pillars 56.

[0070] It can be understood that by starting the second motor 52 and driving the spring chuck 54 via the poly-V belt 53, the pipe is polished, and the motor base 51 can move laterally through the slide rail 55 and the guide column 56, so that the second motor 52, the poly-V belt 53 and the spring chuck 54 can all move laterally, thereby adjusting the distance between the second motor 52, the poly-V belt 53 and the spring chuck 54 and the intermediate conveying adjustment unit 10, and thus can clamp pipes of different lengths.

[0071] Specifically, in this embodiment, the two lifting mechanisms 60 each include a lifting driver 61, a plurality of transmission parts 62, a drive shaft 63 and a transmission lifting plate 64. The lifting driver 61 is arranged in the carrying mechanism 30. The output end of the lifting driver 61 is connected to the drive shaft 63, and the drive shaft 63 passes through the plurality of transmission parts 62 in sequence. The transmission lifting plate 64 is connected to the output end of the transmission part 62, and the grinding head walking mechanism 50 is arranged on the upper surface of the transmission lifting plate 64.

[0072] It can be understood that, in a specific implementation, the lifting driver 61 starts to drive the driving shaft 63, the driving shaft 63 drives several transmission parts 62 to output power at the same time, and the transmission parts 62 drive the lifting plate 64 to lift and lower, so that the lifting plate 64 can drive the motor base 51, the two second motors 52, the two multi-V belts 53 and the two spring clamps 54, the slide rails 55 and the guide columns 56 to lift and lower, thereby completing the height adjustment and being able to adapt to pipes of different diameters.

[0073] Specifically, in this embodiment, both ends of the intermediate conveying and regulating unit 10 are provided with a stopper mechanism 15, and the stopper mechanism 15 includes a baffle 151, a pipe sleeve 152, a bearing seat 153, and a lifting portion 154. The lifting portion 154 is provided at the bottom of both ends of the intermediate conveying and regulating unit 10, the bearing seat 153 is provided at the output end of the lifting portion 154, the baffle 151 is provided on the upper surface of the bearing seat 153, and the pipe sleeve 152 is provided on the side wall of the baffle 151;

[0074] It's understandable that the outer diameter of a flexible grinding head is typically larger than the inner diameter of the pipe. Polishing the inner wall of a pipe requires multiple passes to achieve the desired finish. Repeated entry of the grinding head into the pipe opening can inevitably damage the opening, resulting in undesirable conditions such as tapered or chamfered edges. Therefore, a stopper mechanism 15 has been added. This mechanism is equipped with a sleeve 52 that can move back and forth along the pipe's axial direction. Before the grinding head enters the pipe opening, the sleeve 52 moves forward, fitting against the pipe end to prevent damage to the pipe opening. Furthermore, the sleeve 52 rotates with the pipe during the polishing process. When processing pipes of varying diameters, the corresponding sleeve 52 can be replaced. Furthermore, the sleeve 52 can be raised and lowered to ensure it is coaxial with the pipe.

[0075] A blowing mechanism 16 is provided above the head-blocking mechanism 15. The blowing mechanism 16 includes a connecting plate 161, a blowing portion 162, and a plurality of air nozzles 163. The connecting plate 161 is connected to the top of the intermediate conveying and regulating unit 10. The top of the blowing portion 162 is connected to the top inside the intermediate conveying and regulating unit 10. The side wall of the blowing portion 162 is connected to the side wall of the connecting plate 161. The plurality of air nozzles 163 are connected to the output end of the blowing portion 162.

[0076] It can be understood that both ends of the intermediate conveying and regulating unit 10 are equipped with a blowing mechanism 16. When polishing is completed, the air nozzle 163 moves downward and close to the pipe mouth to blow out the dust left in the pipe after polishing, thereby cleaning the inside of the pipe.

[0077] A pipe pressing rubber wheel mechanism 17 is provided on the top of the intermediate conveying and regulating unit 10. The pipe pressing rubber wheel mechanism 17 includes a longitudinal cylinder 171, a connecting piece 172, two sliding hoops 173, and a plurality of pipe pressing wheel groups 174. The longitudinal cylinder 171 is connected to the top of the intermediate conveying and regulating unit 10, the output end of the longitudinal cylinder 171 is connected to the connecting piece 172, the two sliding hoops 173 are symmetrically connected to the two ends of the connecting piece 172, and the plurality of pipe pressing wheel groups 174 are connected to the bottom of the connecting piece 172.

[0078] It is understood that each set of pipe lifting and transverse movement mechanisms 40 corresponds to a set of pipe pressing wheels 174. During the polishing process, the pipe pressing wheels 174 press on the top of the pipe and rotate with the support rollers and the pipe to provide stability. The lateral position of each set of pipe pressing wheels 174 can be adjusted by a sliding hoop 173, which is mounted on the crossbeam at the top of the frame cover 11 (not shown in the figure).

[0079] Specifically, in this embodiment, chain scraper mechanisms 18 are provided at both ends of the bottom of the intermediate conveying and adjusting unit 10. The chain scraper mechanism 18 includes a servo motor 181, an output shaft 182, two scraping chains 183 and a collecting box 184. The servo motor 181 is connected to the bottom side wall of the intermediate conveying and adjusting unit 10, and the output shaft 182 is connected to the output end of the servo motor 181. The two scraping chains 183 are respectively sleeved on the two ends of the output shaft 182. The collecting box 184 is arranged below the output shaft 182 and connected to the side wall of the intermediate conveying and adjusting unit 10.

[0080] It is understood that in a specific implementation, the servo motor 181 is started, and the servo motor 181 drives the output shaft 182, so that the output shaft 182 drives the scraper chain 183 to operate, thereby scraping the accumulated dust out of the machine, making it easier to clean the machine. Compared with a belt conveyor, the use of the scraper chain 183 as a conveyor is more durable and easier to maintain later. Due to the limited space at the bottom of the machine, replacing the belt would be inconvenient or impossible, and the accumulated dust would be brought to the collection box 184 for collection.

[0081] In summary, the variable-length pipe polishing machine in the above-mentioned embodiment of the present invention transmits the pipe to be polished to the supporting mechanism 30 through the pipe lifting and transverse movement mechanism 40, and transmits the pipe to one of the grinding head walking mechanisms 50 through the intermediate conveying unit 10, so that the grinding head walking mechanism 50 polishes the pipe, and after the polishing of one end of the pipe is completed, the pipe is transmitted to the other grinding head walking mechanism 50 through the intermediate conveying unit 10, so that the other grinding head walking mechanism 50 polishes the other end of the pipe, and the height of the grinding head walking mechanism 50 is adjusted by the lifting mechanism 60, so as to adapt to the polishing of pipes of different diameters, thereby enabling the variable-length pipe polishing machine to polish pipes of different lengths and diameters, thereby effectively improving the pipe polishing efficiency.

[0082] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0083] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A polishing machine for pipes of variable length, characterized in that: include: Intermediate conveying and regulating unit; A loading rack for pipe loading and a unloading rack for pipe unloading are respectively arranged on both sides of the intermediate conveyor unit; Two bearing mechanisms are provided at both ends of the intermediate conveying and regulating unit; A pipe lifting and transverse movement mechanism is provided on the intermediate conveying and regulating unit; Two grinding head walking mechanisms are respectively arranged at one end of the two carrying mechanisms away from the intermediate conveying and regulating unit; Two lifting mechanisms are respectively arranged in the two carrying mechanisms at one end close to the grinding head walking mechanism; Among them, the pipe lifting and transverse movement mechanism is used to transfer the pipes on the loading rack to the spherical bearing group on the pipe lifting and transverse movement mechanism, one of the grinding head walking mechanisms is used to grind and polish the pipes, and transfer the pipes to another grinding head walking mechanism through the intermediate conveying and adjusting unit, so that the other grinding head walking mechanism grinds the pipes, and the lifting mechanism is used to adjust the height of the grinding head walking mechanism so that the grinding head walking mechanism can adapt to pipes of different diameters.

2. The variable length pipe polishing machine according to claim 1, characterized in that: The intermediate conveying and adjusting unit includes a plurality of height adjusting mechanisms and a plurality of conveying and adjusting mechanisms, wherein the plurality of height adjusting mechanisms and the plurality of conveying and adjusting mechanisms are arranged alternately; The intermediate conveying and adjusting unit further comprises a frame cover, and a plurality of lifting windows are provided on both sides of the frame cover. The plurality of height adjusting mechanisms and the plurality of conveying and adjusting mechanisms are both arranged in the frame cover.

3. The variable length pipe polishing machine according to claim 2, characterized in that: The height adjustment mechanism includes an adjusting cylinder, two guide columns, a mounting plate and a pipe transfer wedge. The adjusting cylinder is arranged at the bottom of the frame cover. The output end of the adjusting cylinder is connected to the pipe transfer wedge through the mounting plate. The two guide columns are connected to the two ends of the bottom of the mounting plate.

4. The variable length pipe polishing machine according to claim 3, characterized in that: The pipe lifting and transverse movement mechanism is provided on one side of several of the height adjustment mechanisms, and the pipe lifting and transverse movement mechanism includes a transverse guide rail mounting plate, a transverse guide rail, a pipe lifting and transverse movement plate, a rack fixing plate, a transverse movement gear, a spherical bearing group and a transmission chain, the transverse guide rail mounting plate is arranged at the bottom of the frame cover, the upper surface of the transverse guide rail mounting plate is provided with the transverse guide rail, the transverse guide rail is provided with the pipe lifting and transverse movement plate adapted thereto, the guide column passes through the pipe lifting and transverse movement plate, the rack fixing plate is engaged with the transverse movement gear, the middle part of the transverse movement gear is connected with a transmission rod, and the transmission rod is respectively connected to several of the pipe lifting and transverse movement mechanisms; The access end of the spherical bearing group is connected to one end of the transmission chain, and the other end of the transmission chain is connected to a hexagonal transmission rod, and the hexagonal transmission rod is connected to one end of the transmission chain on several of the pipe lifting and transverse movement mechanisms.

5. The variable length pipe polishing machine according to claim 2, characterized in that: Several of the conveying adjustment mechanisms include an ultra-thin cylinder, a fixed slide, several guide shafts, a base frame, a first motor, a conveyor belt and several conveyor rollers. The ultra-thin cylinder is arranged at the bottom of the frame cover, the fixed slide is arranged at the output end of the ultra-thin cylinder, the base frame is connected to the upper surface of the fixed slide through several of the guide shafts, the first motor is arranged on the base frame, the output pipe of the first motor passes through the side wall of the base frame and is connected to one end of the conveyor belt, the other end of the conveyor belt is connected to one of the conveyor rollers, and several of the conveyor rollers are arranged on the upper surface of the base frame.

6. The variable length pipe polishing machine according to claim 1, characterized in that: The two supporting mechanisms each include a head machine pipe rack and a pipe rack bottom plate, wherein the pipe rack bottom plate is arranged in the head machine pipe rack; The upper surface of the head machine pipe rack is provided with a plurality of electric opening and closing roller mechanisms, and the plurality of electric opening and closing tug mechanisms are equidistantly and symmetrically arranged on the upper surface of the head machine pipe rack. The electric opening and closing tug mechanisms are arranged on the head machine pipe rack through a tug seat bottom plate, and the tug seat bottom plate is arranged on a cylindrical guide rail through a guide rail slider. The cylindrical guide rail is arranged on the head machine pipe rack, and the guide rail slider cooperates with the cylindrical guide rail; The opening and closing roller mechanism includes a driving part, an upper tugwheel, a mounting seat and a lower tugwheel, the mounting seat is arranged on the upper surface of the tugwheel seat bottom plate, the driving part is arranged on the top of the mounting seat, and the output end of the driving part is connected to the upper tugwheel through a guide part, and the lower tugwheel is connected to the side wall of the mounting seat.

7. The variable length pipe polishing machine according to claim 1, characterized in that: The two grinding head walking mechanisms each include a motor base, two second motors, two poly-V belts, and two spring chucks. The motor base is arranged on the upper surface of the supporting mechanism, and the two second motors are symmetrically arranged on the upper surface of the motor base. The output ends of the two second motors are respectively connected to one end of the two poly-V belts, and the other ends of the two poly-V belts are respectively connected to the two spring chucks. The bottom of the motor seat is evenly connected with a plurality of slide rails, the upper surface of the bearing mechanism is provided with a plurality of guide pillars, and the plurality of slide rails are slidably sleeved on the guide pillars.

8. The variable length pipe polishing machine according to claim 1, characterized in that: Both lifting mechanisms include a lifting drive, several transmission parts, a drive shaft and a transmission lifting plate. The lifting drive is arranged in the carrying mechanism, the output end of the lifting drive is connected to the drive shaft, and the drive shafts pass through the several transmission parts in sequence. The transmission lifting plate is connected to the output end of the transmission part, and the grinding head walking mechanism is arranged on the upper surface of the transmission lifting plate.

9. The variable length pipe polishing machine according to claim 1, characterized in that: Both ends of the intermediate conveying and adjusting unit are provided with a stopper mechanism, which includes a baffle, a pipe sleeve, a bearing seat, and a lifting part. The lifting part is arranged at the bottom of both ends of the intermediate conveying and adjusting unit, the bearing seat is arranged at the output end of the lifting part, the baffle is arranged on the upper surface of the bearing seat, and the pipe sleeve is arranged on the side wall of the baffle; A blowing mechanism is provided above the head-blocking mechanism, and the blowing mechanism includes a connecting plate, a blowing portion, and a plurality of air nozzles. The connecting plate is connected to the top of the intermediate conveying and regulating unit, the top of the blowing portion is connected to the top inside the intermediate conveying and regulating unit, the side wall of the blowing portion is connected to the side wall of the connecting plate, and the plurality of air nozzles are connected to the output end of the blowing portion. A pipe pressing rubber wheel mechanism is provided on the top of the intermediate conveying and adjusting unit, and the pipe pressing rubber wheel mechanism includes a longitudinal cylinder, a connecting piece, two sliding hoops and several pipe pressing wheel groups. The longitudinal cylinder is connected to the top of the intermediate conveying and adjusting unit, the output end of the longitudinal cylinder is connected to the connecting piece, the two sliding hoops are symmetrically connected to the two ends of the connecting piece, and several pipe pressing wheel groups are connected to the bottom of the connecting piece.

10. The variable length pipe polishing machine according to claim 1, characterized in that: Chain scraper mechanisms are provided at both ends of the bottom of the intermediate conveying and adjusting unit. The chain scraper mechanisms include a servo motor, an output shaft, two scraping chains and a collecting box. The servo motor is connected to the bottom side wall of the intermediate conveying and adjusting unit, and the output shaft is connected to the output end of the servo motor. The two scraping chains are respectively sleeved on the two ends of the output shaft. The collecting box is arranged below the output shaft and connected to the side wall of the intermediate conveying and adjusting unit.

Images